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RailKing AS-616
OPERATOR'S MANUAL
(3V Ps2)
Compatibility
This RailKing AS-616 Diesel Engine features a
detailed ABS body, die-cast trucks and runs on O-
31 curves. This RailKing Diesel Engine contains
state-of-the-art electronics with many built-in
automatic features for incredibly realistic
operation. Despite these advanced features, the
locomotive is easy to operate with any compatible
standard AC transformer that is equipped with
whistle and bell buttons (see the compatibility
chart on page 22), and is compatible with most
other 3-rail locomotives, rolling stock, and
Freight Yard Sound
accessories.
PLEASE READ BEFORE USE AND SAVE

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Summary of Contents for Rail King AS-616

  • Page 1 RailKing AS-616 OPERATOR’S MANUAL (3V Ps2) Compatibility This RailKing AS-616 Diesel Engine features a detailed ABS body, die-cast trucks and runs on O- 31 curves. This RailKing Diesel Engine contains state-of-the-art electronics with many built-in automatic features for incredibly realistic operation.
  • Page 2: Table Of Contents

    Do not operate the hobby transformer with damaged cord, plug, switches, buttons or case. This product may be protected by one or more of the following patents: 6,019,289; 6,280,278; 6,281,606; 6,291,263; 6,457,681; 6,491,263; 6,604,641; 6,619,594; 6,624,537; 6,655,640. ©2004, M.T.H. Electric Trains, Columbia, MD 21046 RailKing AS-616 Diesel Engine with PS-2...
  • Page 3: Set Up Checklist

    If you notice that the sounds are garbled, test and charge the engine as described in the "Self- Charging Battery Back-Up" on page 16. RailKing AS-616 Diesel Engine with PS-2...
  • Page 4: Priming The Smoke Unit

    Add Smoke Fluid Through Smokestack Figure 2: Add Smoke through the Smokestack Running the engine without a primed smoke unit may cause damage Smoke Unit ON/OFF Switch Figure 3: Smoke Unit ON/OFF Switch RailKing AS-616 Diesel Engine with PS-2...
  • Page 5: Basic Operation

    The engine is programmed to restart in neutral each time the track voltage is turned off for 25 seconds or more. Cycle Phases Neutral Reverse Forward Neutral RailKing AS-616 Diesel Engine with PS-2...
  • Page 6: Manual Volume Control

    To adjust the volume of all sounds made by this engine, turn the master volume control knob located next to the fuel tank clockwise to increase the volume and counter-clockwise to decrease the volume. Proto-Sound 2.0 Volume Adjustment Knob Figure 4: Manual Volume Adjustment Knob RailKing AS-616 Diesel Engine with PS-2...
  • Page 7: Proto-Sound 2.0 Operating Instructions

    Fire the Front Coupler 1 Bell, 4 Whistle/Horn 1 Whistle/Horn, 2 Bells Speed Control On/Off (From Neutral Only) 1 Whistle/Horn, 3 Bells Lock into a Direction/Unlock Reset to Factory Defaults 1 Whistle/Horn, 5 Bells (From Neutral Only) RailKing AS-616 Diesel Engine with PS-2...
  • Page 8: Freight Yard Sounds (Fys)

    Whistle/Horn buttons and can ring the bell or blow the horn as usual. Operator Direction Direction Direction Direction Bell Horn Horn Controls When Bell Turns Off Sound System Cued to Play Freight Sequence Sequence Sequence Sequence Yard Sounds (FYS) RailKing AS-616 Diesel Engine with PS-2...
  • Page 9: Proto-Coupler® Operation

    Whistle/Horn button, allowing approximately ½ second to lapse between each quick button press. The sound of the liftbar and air line depletion will play, and the knuckle will be released. Fire Bell Horn Horn Horn Rear Coupler RailKing AS-616 Diesel Engine with PS-2...
  • Page 10: Speed Control

    Each time you shut down the engine completely, it will automatically turn speed control on. Speed Control Two Horn Blasts Place Bell Bell Horn Engine into (indicates change is made) Neutral Repeat to Return to Normal Condition RailKing AS-616 Diesel Engine with PS-2...
  • Page 11: Locking Locomotive Into A Direction

    •Cab Chatter plays at random intervals when the engine idles in neutral. •Engine Start-up and Shut-down sounds play when the engine is initially powered on or is powered off for five seconds or more. RailKing AS-616 Diesel Engine with PS-2...
  • Page 12: Maintenance

    (in the truck block) with grease. 4. Reassemble the truck and motor, being careful not to pinch any wires between the truck block and motor mount. RailKing AS-616 Diesel Engine with PS-2...
  • Page 13: Cleaning The Wheels, Tires And Track

    Thereafter, keep an eye on the track and clean it when it gets dirty to ensure good electrical contact and to lengthen the life of the tires. RailKing AS-616 Diesel Engine with PS-2...
  • Page 14: Traction Tire Replacement Instructions

    Replacement parts are available directly from the M.T.H. Parts Department (order online: www.mth-railking.com, e-mail: parts@mth-railking.com; mail: 7020 Columbia Gateway Drive, Columbia MD 21046-1532, FAX: 410-381-6122). Truckside Mounting Screws Figure 7: Truckside Mounting Screws to Access the Traction Tires RailKing AS-616 Diesel Engine with PS-2...
  • Page 15: Locomotive Light Bulb Replacement

    Insert the new bulb harness and reconnect. Replacement bulb harnesses are available directly from the M.T.H. Parts Department. Replaceable Lights (both sides of motor) Figure 8b: Replacing the Lights in your Engine RailKing AS-616 Diesel Engine with PS-2...
  • Page 16: Self Charging Battery Back-Up

    15-minute test charge, it is time to replace the battery. Available through M.T.H. Parts. Figure 9: Replacing the Battery (Remove the remaining 2 screws on the fuel tank to access the battery). RailKing AS-616 Diesel Engine with PS-2...
  • Page 17: Protosmoke Unit Operation

    After removing the engine from storage, add another 25 drops of fluid, letting the wick soak up the fluid for 15 minutes prior to operation. RailKing AS-616 Diesel Engine with PS-2...
  • Page 18 Replacement parts and wick replacement instructions are available directly from the M.T.H. Parts Department (order online: www.mth-railking.com, e-mail: parts@mth-railking.com; mail: 7020 Columbia Gateway Drive, Columbia MD 21046-1532, FAX: 410-381-6122). Inspection Cover Screws Figure 11: Inspecting the Smoke Unit Wick RailKing AS-616 Diesel Engine with PS-2...
  • Page 19: Troubleshooting Proto-Sound® 2.0 Problems

    Do NOT use oil. The coupler does not fire or stay The coupler needs to be cleaned. coupled. Wipe with denatured alcohol (not rubbing alcohol) and let dry. RailKing AS-616 Diesel Engine with PS-2...
  • Page 20 Because there are a limited number of sound clips available in each FYS sequence, it is probable that some of these sound clips will be repeated from time to time. RailKing AS-616 Diesel Engine with PS-2...
  • Page 21 FYS after fourth FYS cycle. Wait at least 30 press of the direction button. seconds in each FYS sound clip before pressing the direction button. RailKing AS-616 Diesel Engine with PS-2...
  • Page 22: Transformer Compatibility And Wiring Chart

    9-19v 110-Watt Standard Lionel SW Unknown 130-Watt Standard Lionel TW 8-18v 175-Watt Standard Lionel ZW A,B,C or D 8-20v 275-Watt Standard Lionel Post-War A,B,C or D Common 0-20v 135/190 Watt Electronic Celebration Series ZW RailKing AS-616 Diesel Engine with PS-2...
  • Page 23: Additional Features Accessible With The Dcs Remote Control System

    Direction Control Set Up-User can set initial individual start-up direction (start in forward or reverse) for double- heading operations •Locomotive Consist Set-up-User can determine locomotive values for consist make-ups, allowing multiple locomotives belonging to a consist to operate together RailKing AS-616 Diesel Engine with PS-2...
  • Page 24: Service & Warranty Information

    Service & Warranty Information How to Get Service Under the Terms of the Limited One-Year Warranty When you suspect an item is defective, please check the operator's manual for standard operation and trouble- shooting techniques that may correct the problem. Additional information may be found on the M.T.H. Website. Should you still require service, follow the instructions below to obtain warranty service.

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