Sportsman GEN4065 Instruction Manual

Sportsman GEN4065 Instruction Manual

4000 surge watts / 3250 running watts
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201501
4000 Surge Watts / 3250 Running Watts
READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT.
This manual provides important information on proper operation & maintenance. Every effort has been
made to ensure the accuracy of this manual. These instructions are not meant to cover every possible
condition and situation that may occur. We reserve the right to change this product at any time without
prior notice.
CALIFORNIA PROPOSITION 65 WARNING This product, or the exhaust from this generator, may
contain chemicals, including lead, known to the State of California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE,
DO NOT OPERATE THIS PRODUCT!
Visit our website for Troubleshooting / Frequently Asked Questions
http://sportsmanseriesbrand.com/generators
DO NOT RETURN THIS GENERATOR TO THE RETAILER!
If you experience a problem, have questions or need parts for this product, call Customer Service at
1-866-460-9436, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales receipt is required.
FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE.
KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE
REFERENCE.
PORTABLE GENERATOR
INSTRUCTION MANUAL
GEN4065

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Summary of Contents for Sportsman GEN4065

  • Page 1 201501 GEN4065 4000 Surge Watts / 3250 Running Watts PORTABLE GENERATOR INSTRUCTION MANUAL READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT. This manual provides important information on proper operation & maintenance. Every effort has been made to ensure the accuracy of this manual. These instructions are not meant to cover every possible condition and situation that may occur.
  • Page 2 GEN4065 4000 Surge Watts / 3250 Running Watts Portable Generator GENERATOR SPECIFICATIONS • 120 Volt/ 60 Hz • 6.5 HP or 7.0 HP Engine, 4 Stroke OHV • Recoil Start • 4 Gallon Fuel Tank w/Gauge • Low Oil Shut Off •...
  • Page 3: Table Of Contents

    Parts replaced during warranty repairs will be considered as part of the original product and will have the same warranty period as the original product. This warranty gives you specific legal rights, and you may have other rights that vary from state to state. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 4: Recognize Safety Symbols, Words And Labels

    CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 5: Important Safety Instructions

    Do not use fuel stabilizers with this generator, doing so could cause damage to the generator, or decrease the fuel and operating efficiency of the generator. You may choose to add a fuel conditioner to oxygenate the fuel and to help it run more efficiently. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 6 Avoid the use of extension cords if possible. If you choose to use them, be sure they are sized adequately to handle the flow of electricity. An undersized cord can overheat, short out and cause a fire. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 7 GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 8 In addition to the previously described safety information, familiarize yourself with all safety and hazard placards on this generator. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 9: Package Contents

    PACKAGE CONTENTS The following items are supplied with this Model GEN4065 4000 Surge Watts / 3250 Running Watts Portable Generator. Verify that all items are included. STOP! If there are missing items, call 1-866-460-9436 Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RETAILER.
  • Page 10: Product View

    9) AC Circuit Reset 10) AC Circuit Reset 11) 120 Volt AC Output Socket 12) 120 Volt AC Output Socket 13) 12 Volt DC Output Socket 14) DC Circuit Reset 15) Air Filter Cover GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 11: Preparing The Generator For Use

    The correct quantity of oil is equal to the oil capacity of the engine crankcase and is 20 fluid oz (0.59 L) for this Model GEN4065 4000 Surge Watts / 3250 Running Watts Portable Generator. Add the correct quantity of oil before operating this generator for the first time.
  • Page 12: Step 2 - Add Gasoline

    Grounding codes can vary by location. Contact a local electrician for information on grounding regulations for your area. Figure 3 The Grounding Terminal is located on the front of the generator, to the right of the DC Output socket. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 13: Subsequent Use Of This Generator

    No. 12 AWG (American Wire Gauge) stranded copper wire. The other end of this grounding wire should be connected to a copper or brass grounding rod that is driven into the earth. Grounding codes can vary by location. Contact a local electrician for information on grounding regulations for your area. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 14: Starting The Generator

    Pull the rod out toward CLOSED to enrich the mixture for cold starting Figure 4 The Recoil Start is located on the left side of the generator. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 15: Using The Generator

    Electrical devices running on AC current may be connected according to their wattage requirements. The rated (running) and surge wattage for this Model GEN4065 4000 Surge Watts / 3250 Running Watts Portable Generator is 3,250 and 4,000 respectively. Model GEN4065 Rated (Running) Wattage...
  • Page 16 • If battery acid is swallowed, drink large quantities of milk and immediately call a physician. Do not secure the generator with a chain or rope, which would prevent it from being moved in an emergency. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 17: To Plug Items Into The Generator

    The air in a partially filled fuel tank promotes fuel deterioration. Very warm storage temperatures accelerate fuel deterioration. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 18: Stopping The Generator

    Never use gasoline to clean parts of this generator. Checking the Oil Level It is important to check the oil level in the engine crankcase before each use to ensure that there is a sufficient quantity. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 19: Checking The Oil Level

    The oil level in this generator should be checked before each use. (See Figure 9.) When the oil level is low, add oil until the level is sufficient to operate this generator. The oil capacity for this Model GEN4065 4000 Surge Watts / 3250 Running Watts Portable Generator engine is 20 fluid oz. (0.6 L). To drain the oil from this generator: The oil should be changed after the first 20 hours of operation.
  • Page 20: Air Filter Maintenance

    To drain the gasoline from the carburetor turn the fuel valve to the “off” position while the engine is running. The generator will shut down when all the gasoline in the carburetor has been used. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 21: Storage/Transport Procedures

    Generator runs but does not support all Short in one of the connected devices. Disconnect any faulty or short-circuited connected electrical devices. electrical loads. Air filter is dirty. Clean or replace air filter. GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 22: Parts Diagram

    GEN4065 4000 SURGE WATTS / 3250 RUNNING WATTS PORTABLE GENERATOR PARTS DIAGRAM GEN4065 4000 Surge Watts/3250 Running Watts Portable Generator...
  • Page 23: Parts List

    GEN4065 4000 SURGE WATTS / 3250 RUNNING WATTS PORTABLE GENERATOR PARTS LIST Number Part Name Part Number Bolt GB/T5780 M5*10 Spring Washer GB/T93 5 Washer GB/T93 5 Cover Bolt GB/T5780 M6*150 Spring Washer GB/T93 6 Washer GB/T95 6 Rear Cover...

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