Sportsman GEN7500DF-SS Instruction Manual

Sportsman GEN7500DF-SS Instruction Manual

7500 surge watts / 6000 running watts dual fuel lpg liquid propane & gasoline

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GEN7500DF-SS
S
7500 SURGE WATTS / 6000 RUNNING WATTS
DUAL FUEL LPG LIQUID PROPANE & GASOLINE
PORTABLE GENERATOR
INSTRUCTION MANUAL
READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT.
This manual provides important information on proper operation & maintenance. Every effort has been
made to ensure the accuracy of this manual. These instructions are not meant to cover every possible
condition and situation that may occur. We reserve the right to change this product at any time without
prior notice.
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE,
DO NOT OPERATE THIS PRODUCT!
Visit our website for Frequently Asked Questions http://sportsmanseriesbrand.com
DO NOT RETURN THIS GENERATOR TO THE RETAILER!
If you experience a problem, have questions or need parts for this product, call Customer Service at
1-866-460-9436, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales receipt is required.
FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE.
KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE
REFERENCE.
SEEK THE ADVISE OF A LICENSED ELECTRICIAN FOR 120V / 240V WIRING

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  • Page 1 GEN7500DF-SS 7500 SURGE WATTS / 6000 RUNNING WATTS DUAL FUEL LPG LIQUID PROPANE & GASOLINE PORTABLE GENERATOR INSTRUCTION MANUAL READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT. This manual provides important information on proper operation & maintenance. Every effort has been made to ensure the accuracy of this manual.
  • Page 2 This warranty gives you specific legal rights, and you may have other rights that vary state to state GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 3: Table Of Contents

    PARTS DIAGRAM ................................24 WIRE DIAGRAM ................................33 PORTABILITY KIT INSTALLATION ..........................34 EMISSION CONTROL SYSTEM WARRANTY ........................ 35 GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 4: Recognize Safety Symbols, Words And Labels

    Additional regulations may apply if this generator will be used at a construction site. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 5 Avoid the use of extension cords if possible. If you choose to use them, be sure they are sized adequately to handle the flow of electricity. An undersized cord can overheat, short out and cause a fire. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 6 1-866-460-9436 Monday - Friday, 8 AM - 4 PM Central Time. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 7 GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 8 In addition to the previously described safety information, familiarize yourself with all safety and hazard notices on this generator. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 9: Package Contents

    CCA (Cold Cranking Amps): 130 Min CCA. Comparable model: 12 Volt 12 Ah Sealed Lead Acid Model # XTAZ10S OR # CYLAZ10SXTA battery) GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 10: Components

    The Air-fuel Mixer is not adjustable. Tampering with the governor can damage your generator and electrical devices, and will void your warranty. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 11: Preparing The Generator For Use

    4. Replace the oil filler/dipstick cap. Figure 1 - Unscrew the Oil Cap Figure 2 - Add Oil To TOP Of Threads GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 12: Step 2 - Connect Fuel

    Disconnect all electrical loads from the generator set before starting the engine. The generator may be hard to start if a load is connected. Step 6 DC OUTPUT no load connected. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 13: Step 3 - Ground The Generator

    NOTE: The oil capacity for this Generator is 38 oz (US). Model GEN7500DF-SS Oil Capacity 38 ounces Model GEN7500DF-SS Oil Type Recommended High Detergent Motor Oil, SAE10W-30 GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 14: Step 3 - Ground The Generator

    The choke is used to provide an enriched fuel mixture when starting a cold engine. It can be opened and closed by operating the choke rod manually. Pull the rod out toward CLOSED to enrich the mixture for cold starting GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 15: Using The Generator

    (10000 BTU) 1200 1800 window fan Figure 7 - Estimated wattage requirements for common electrical devices. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 16 Figure 8 - Outlets available on this generator, from left to right: 4 each 120V AC GFCI , 120V AC RV, 120/240V AC, and 12V DC. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 17: Dc Usage

    • If battery acid gets in the eyes, flush with water and immediately call a physician. • If battery acid is swallowed, drink large quantities of milk and immediately call a physician. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 18: Stopping The Generator

    Never clean this generator with a bucket of water and/or a hose as water can get inside and cause a short circuit or corrosion. Never use gasoline to clean parts of this generator. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 19: Checking The Oil Level

    When the engine crankcase is full, the oil level should reach the lower lip of the oil filling opening as shown in Figure 13. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 20: Air Filter Maintenance

    Spark Plug Maintenance This Dual Fuel Generator uses a spark plug model F6RTC. Comparable model spark plug is Champion RN9YC. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 21: Storage/Transport Procedures

    6. Turn the fuel valve to the “off” position. 7. Replace the fuel filter cup. 8. Store the drained gasoline in a suitable place. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 22: Troubleshooting

    Look for the burn spots on the back side of the AVR. If there is burn spots, replace the AVR. GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 23: Specifications

    Run time = 5 hrs @ 50% load per 20 lbs of LPG fuel Oil Capacity (SAE10W-30) 38 ounces GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 24: Parts Diagram

    PARTS DIAGRAM GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 25 GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 26 GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 27 GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 28 GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 29 GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 30 GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 31 GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 32 GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 33: Wire Diagram

    WIRING DIAGRAM GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 34: Portability Kit Installation

    PORTABILITY KIT INSTALLATION GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 35: Emission Control System Warranty

    (3) Any warranted part that is scheduled for replacement as required maintenance in your Owners Manual is warranted for the period of time before the first GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
  • Page 36 (7) Miscellaneous items used in above systems including: (a) Switches (b) Hoses, belts connectors, and assemblies (8) Air injection system (a) Pulse valve 201708 S GEN7500DF-SS 7500 Surge Watt / 6000 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...

This manual is also suitable for:

Gen7500df

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