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ITEM # GEN4KDF
S
4000 Surge Watts / 3500 Running Watts
DUAL FUEL GENERATOR INSTRUCTION MANUAL
READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT.
This manual provides important information on proper operation & maintenance. Every effort has been
made to ensure the accuracy of this manual. These instructions are not meant to cover every possible
condition and situation that may occur. We reserve the right to change this product at any time without
prior notice.
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE,
DO NOT OPERATE THIS PRODUCT!
Visit our website for Troubleshooting / Frequently Asked Questions
http://sportsmanseriesbrand.com/generators
QUESTIONS? PROBLEMS? CALL CUSTOMER SERVICE!
If you experience a problem, have questions or need parts for this product, call Customer Service at
1-866-460-9436, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales receipt is required.
FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE.
KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE REFERENCE.
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Related Manuals for Sportsman GEN4KDF
Summary of Contents for Sportsman GEN4KDF
- Page 1 ITEM # GEN4KDF 4000 Surge Watts / 3500 Running Watts DUAL FUEL GENERATOR INSTRUCTION MANUAL READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT. This manual provides important information on proper operation & maintenance. Every effort has been made to ensure the accuracy of this manual. These instructions are not meant to cover every possible condition and situation that may occur.
- Page 2 GEN4KDF Portable Dual Fuel Generator FEATURES: 4000 Surge Watts / 3500 Running Watts* • 4-Stroke OHV Engine 212cc • Recoil Start • 7.0 HP Dual Fuel Engine • (Propane Tank Not Included) • • 4 - 120V A/C Outlets • 1 - 120V RV Outlet •...
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Page 3: Table Of Contents
Changing Fuel Line ..............................21 Spark Plug Maintenance ............................21 Emptying The Fuel Tank ............................21 STORAGE/TRANSPORT PROCEDURES ........................22 TROUBLESHOOTING ..............................23 PARTS DIAGRAM ................................25 WIRING DIAGRAM ................................32 EMISSION CONTROL SYSTEM WARRANTY ......................... 33 GEN4KDF Portable Dual Fuel Generator... -
Page 4: Recognize Safety Symbols, Words And Labels
Parts replaced during warranty repairs will be considered as part of the original product and will have the same warranty period as the original product. This warranty gives you specific legal rights, and you may have other rights that vary state to state. GEN4KDF Portable Dual Fuel Generator... - Page 5 OR ROPE, AS THIS WILL MAKE IT DIFFICULT TO MOVE IN AN EMERGENCY. • Keep at least several feet of clearance on all sides to allow proper ventilation for this generator. WARNING: This portable generator is not for use with gasoline/ ethanol blends with over 15% ethanol GEN4KDF Portable Dual Fuel Generator...
- Page 6 Consult a physician(s) before using this generator if using a pacemaker. Electromagnetic fields in close proximity to a heart pacemaker could cause a pacemaker to malfunction or fail. Caution is necessary when near the engine’s recoil starter. GEN4KDF Portable Dual Fuel Generator...
- Page 7 • Do not operate an excessive number of electrical devices in excess of the wattage capacity of this generator. • Do not turn on electrical devices until after they are connected to this generator. • Turn off all connected electrical devices before stopping this generator. GEN4KDF Portable Dual Fuel Generator...
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- Page 9 In addition to the previously described safety information, familiarize yourself with all safety and hazard placards on this generator. GEN4KDF Portable Dual Fuel Generator...
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Page 10: Package Contents
If there are missing items, call 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time for customer service. Item List: Spark plug wrench 5.9 Ft. Regulator Hose Kit (YOU MUST USE THE SUPPLIED REGULATOR FOR SAFE OPERATION) GEN4KDF Portable Dual Fuel Generator... -
Page 11: Components
5) Carburetor Choke Lever 6) Air Filter Cover 7) Recoil Starter 8) AC Circuit Protector 9) Engine Power Switch 10) 120 Volt AC Outlet 11) Grounding Terminal 12) 120 Volt RV Outlet 13) Voltmeter 14) LP gas inlet GEN4KDF Portable Dual Fuel Generator... -
Page 12: Preparing The Generator For Use
When the engine crankcase is full and almost overflowing, the oil level should reach the lower lip of the oil filling opening as shown in Figure 2. 4. Replace the oil filler/dipstick cap and close the oil access panel. Figure 1 – Unscrew the Dipstick Cap Figure 2 - Add Oil GEN4KDF Portable Dual Fuel Generator... -
Page 13: Step 2 - Add Gasoline
If using LPG, first connect the regulator that was included with the generator to the Propane Fuel Tank, then connect the other end to the Gas Inlet. Make sure the LPG cylinder is vertical and securely positioned. GEN4KDF Portable Dual Fuel Generator... -
Page 14: Step 3 - Ground The Generator
87 or higher only according to “Step 2 - Add Gasoline” of the “Using this Generator for the First Time” section of this manual. Fuel Tank Capacity (gallons) Fuel Type Fresh, Unleaded Gasoline Octane Rating 87 or Higher Only GEN4KDF Portable Dual Fuel Generator... -
Page 15: Step 3 - Ground The Generator
If problems persist, call 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time. 8. Once the engine has started, GRADUALLY move the choke lever to the “Open/Run” position until the engine levels off. Then let the engine run approximately 5 minutes BEFORE adding appliances or tools. GEN4KDF Portable Dual Fuel Generator... -
Page 16: Using The Generator
This generator can run at its surge wattage capacity for only a short time. Connect electrical devices requiring a rated (running) wattage equal to or less than the rated wattage of this generator. Never connect devices requiring a rated wattage equal to the surge wattage of a generator. GEN4KDF Portable Dual Fuel Generator... - Page 17 2. Confirm that the electrical device is switched off prior to plugging it into this generator. 4. Turn on the connected electrical devices beginning with the device with the highest rated wattage requirement and then each additional device with the next lower rated wattage requirement. GEN4KDF Portable Dual Fuel Generator...
- Page 18 Fuel Petcock to OFF position and let the engine continue to run until it burns off all remaining gasoline fuel in carburetor. Then turn the propane tank ON. If using propane and you want to switch to gasoline, turn the propane tank OFF and turn the gas Fuel Petcock ON. GEN4KDF Portable Dual Fuel Generator...
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Page 19: Stopping The Generator
4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush. 5. Replace the spark arrester if it is damaged. 6. Position the spark arrester in the muffler and attach with the screws. GEN4KDF Portable Dual Fuel Generator... -
Page 20: Checking The Oil Level
TROUBLESHOOTING: IF THE GENERATOR WILL NOT START, DOUBLE CHECK THAT THE OIL LEVEL IS COMPLETELY FULL AND ALMOST OVERFLOWING. Figure 8B – Adding oil Figure 8A – Use 12mm hex wrench to REMOVE bolt and drain oil GEN4KDF Portable Dual Fuel Generator... -
Page 21: Air Filter Maintenance
To store this generator for extended time, the fuel needs to be drained from the carburetor. To drain the gasoline from the carburetor turn the fuel valve to the “off” position while the engine is running. The generator will shut down when all the gasoline in the carburetor has been used. GEN4KDF Portable Dual Fuel Generator... -
Page 22: Storage/Transport Procedures
2 months to 1 year Empty the fuel tank. (See “Emptying the Fuel Tank” in the “Maintenance/Care” section.) 1 year or more Empty the fuel tank. (See “Emptying the Fuel Tank” in the “Maintenance/Care” section.) Disconnect the spark plug. GEN4KDF Portable Dual Fuel Generator... -
Page 23: Troubleshooting
Generator runs but does not support all Short in one of the connected devices. Disconnect any faulty or short-circuited connected electrical devices. electrical loads. Air filter is dirty. Clean or replace air filter. GEN4KDF Portable Dual Fuel Generator... - Page 24 GEN4KDF Portable Dual Fuel Generator...
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Page 25: Parts Diagram
PARTS DIAGRAM GEN4KDF Portable Dual Fuel Generator... - Page 26 GEN4KDF Portable Dual Fuel Generator...
- Page 27 (EPA Model Generator Doesn’t Include These Parts) GEN4KDF Portable Dual Fuel Generator...
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Page 32: Wiring Diagram
WIRING DIAGRAM GEN4KDF Portable Dual Fuel Generator... -
Page 33: Emission Control System Warranty
Buffalo Corp according to Subsection (4) below. Any such part repaired or replaced under the warranty must be warranted for a time not less than the remaining warranty period. GEN4KDF Portable Dual Fuel Generator... - Page 34 Valves affecting distribution of flow. (iii) Distribution manifold. Catalyst or Thermal Reactor System Catalytic converter. (ii) Thermal reactor. (iii) Exhaust manifold. (6) Particulate Controls Traps, filters, precipitators, and any other device used to capture particulate emissions. GEN4KDF Portable Dual Fuel Generator...
- Page 35 (e) Written instructions for the maintenance and use of the evaporative emissions control system by the owner shall be furnished with each new engine or equipment subject to this Article. The instructions must be consistent with this Article and applicable regulations contained herein. 201911 GEN4KDF Portable Dual Fuel Generator...