MCZ Kaika Oyster Installation And Use Manual

MCZ Kaika Oyster Installation And Use Manual

Mcz kaika oyster pellet stove installation and use manual
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USE AND MAINTENANCE
MANUAL
8901148500
Contents
Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited

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Summary of Contents for MCZ Kaika Oyster

  • Page 1 USE AND MAINTENANCE MANUAL 8901148500 Contents Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 2: Table Of Contents

    The menu allows you to set/change a series of information: ..............30 MAIN MENU ............................30 Setting current day and time ......................30 5.1. TIMER ............................32 5.2. TIMER activation and selection of a programme................. 32 5.2.1. Contents Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 3 Shutting the stove down (end of season) ................... 51 7.2.2. Check of internal components ....................51 7.2.3. 8. PROBLEMS / CAUSES / SOLUTIONS ....................53 9. ELECTRICAL DIAGRAMS ........................56 Contents Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 4: Introduction

    INTRODUCTION Dear Customer, We wish to thank you for choosing an MCZ product, specifically a stove of the MCZ pellet line. Products built with Oyster technology, thanks to a perfectly sealed frame, do not consume oxygen by taking all the air from the environment outside so therefore can be placed inside every home properly insulated and within passive houses.
  • Page 5: Important Information For Correct Disposal Of The Product In Accordance With Ec Directive 2002/96/Ec

    As a reminder of the need to dispose of appliances separately, the product is marked with a crossed-out wheeled dustbin. Introduction Technical service - Rights reserved MCZ S.p.A. - Reproduction prohibited...
  • Page 6: Warnings And Guarantee Conditions

    Danger of fire.  All responsibility for improper use is taken entirely by the user and such use relieves MCZ of any civil or criminal responsibility.  Any kind of tampering or unauthorised substitution of...
  • Page 7: Operating Warnings

    It is inadvisable to base the stove directly on the floor, and if the floor is made of flammable material, it must be suitably insulated. Warnings and guarantee conciliations Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 8: Guarantee Conditions

    The replacement parts will be guaranteed for the remainder of the guarantee period starting from the date of purchase of the product. Warnings and guarantee conciliations Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 9: Exclusions

    MCZ's specification (see the relevant chapters in this user manual). MCZ refuses to accept any responsibility for any damage which may be caused, directly or indirectly, by persons, animals or things in consequence of the failure to observe all the prescriptions laid down in the instruction booklet, especially those concerning warnings on the subject of installation, use and maintenance of the appliance.
  • Page 10: Theoretical Notions For Installation

    Contents: 100% untreated wood, with no added bonding  substances (bark percentage 5% max) Packaging: in sacks made from ecologically compatible or  biologically decomposing material Theoretical notion for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 11: Precautions For Installation

    The holes for the passage of the smoke pipe and for the intake of air from outside should be made before positioning the stove unit. Theoretical notion for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 12: Operating Area

    The stove must be connected to the external air Smoke outlet intakes with pipes and unions that guarantee a hermetic seal to fulfil the requirements of an airtight stove (OYSTER technology). Theoretical notion for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 13: Connection Of Smoke Discharge Pipe (2)

    USED AND NOT MORE THAN THREE 90° CURVES MUST BE USED IT IS ALSO ADVISABLE NOT TO EXCEED 6 METRES IN LENGTH WITH THE PIPE Ø 80 mm Theoretical notion for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 14: Connection To The Flue Pipe

    This type of connection ensures the evacuation of the fumes even in the event of a temporary power cut. 1) Windproof cowl 2) Flue pipe 3) Inspection Theoretical notion for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 15: Operating Problems Caused By Draught Defects In The Flue

    Hazardous conditions can only be overcome by suitable setting-up of the stove carried out by qualified MCZ personnel. Theoretical notion for installation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 16: Installation And Assembly

    PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page 3. INSTALLATION AND ASSEMBLY DRAWINGS AND TECHNICAL CHARACTERISTICS 3.1. 3.1.1. KAIKA Oyster 176 166 Ø80 Ø80 Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 17: Technical Characteristics

    130 Kg. * Data that may vary depending on the type of pellets used. **Heatable volume based on demand of cal/m 40-35-30 (respectively 40-35-30 Kcal/h for m Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 18: Preparation And Unpack Ing

    INSTALLATION AND USE MANUAL page PREPARATION AND UNPACK ING 3.2. The KAIKA OYSTER stove is delivered in one sole package formed Structure packaging Side and top packaging (Fig.1) Open the packaging, remove the four screws that secure the base of...
  • Page 19 1. Turn the feet clockwise to lower the stove 2. Turn feet counter- clockwise to lower the stove Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 20: Cladding Assembly

    At this point remount profile “C” securing it with three screws “F”, “G” and “H” to the structure and to side “B” in steel. Figure 3 – Assembling the sides Kaika stove Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 21: Making The Electrical Connections

    If you do not intend to use the stove, it is advisable to keep it switched off. Electrical connection of the stove Installation and assembly Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 22: Operation

    (4/5 hours). Try to get familiar with the commands given from the control panel. Try to memorize the messages that the stove provides on the display. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 23: Pre-Lighting Check

    Most of the stove surfaces are very hot (door, handle, glass, smoke outlet pipes, hopper door, etc) therefore it is recommended not to come into contact with these parts without using suitable protective garments. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 24: Control Panel/Remote Control Display (Accessory)

    If from any menu level the on/off (B) key is briefly pressed, the display automatically returns to the first screen (stove operating status) without saving any modifications not confirmed by he “OK” key. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 25 F. Choice of flame power in manual mode and temperature in automatic mode. Menu scrolling. G. Receiver for the remote control N.B. on the control panel it will be possible to set the language Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 26: Settings To Carry Out Before First Lighting

    5.4.8. “Loading the hopper” CANCEL ALARM CONDITION FROM CONTROL PANEL (see paragraph 6.1). REMOVE PELLETS IN THE GRATE AND REPEAT LIGHTING Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 27: Power Supply (Panel Display: On)

    Then grate cleaning is added, the stove runs this automatically according to the modes described below. OPERATING MODE 4.8. The KAIKA OYSTER stove has two operating modes: MANUAL and AUTOMATIC. MANUAL mode allows adjusting the flame from power 1 to power 5, ignoring any ambient temperature measurements.
  • Page 28: Automatic Mode

    Nonetheless this does not exonerate users from the obligation of cleaning the grate daily. When cleaning the grate, the smoke extractor operates at maximum power for 30”. Operation Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 29: Hot Air Ventilation

    HOT AIR VENTILATION 4.9. The KAIKA OYSTER stove is equipped with an inner fan for the expulsion of the hot heating air that can be adjusted indifferently if the stove is in manual or automatic mode. 5 speeds can be selected as well as an automatic function.
  • Page 30: Menu Structure

    Thermostat (ON-OFF)  Remote control (ON-OFF)  Hopper load (ON-OFF - only displayed with stove off)  Technical menu (accessible by a specialised MCZ technician - password required) Stove type Hours of Service T Eco-off Parameters Components test Counter memory INFO ...
  • Page 31 < > < Hours > < Minutes > < Day num. > 2010 < Month > < Year > 2010 Mode:AUTO Menu < Year > Temp:22°C Fan:A Menu structure Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 32: Timer

    OK. If no days of the week is confirmed as active (ON), the timer programme in turn shall not be active in the status screen (see above). 7:00 < Start program 2 > Menu structure Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 33: Details Of Timer Operation

    If a timer programme has been activated, in the initial screen the stove operating status (on/off/start-up….) alternates with word “TIMER active” (example) Menu structure Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 34: Sleep Function

    The following abbreviations are used for the days of the week deriving from the language set in the panel: In the case of English: Monday  Tuesday  Wednesday  Thursday  Friday  Saturday  Sunday  Menu structure Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 35: Automatic Mode With Auto-Eco (Panel Display: On-Auto Eco)

    (air currents, low room insulation etc.) Once the stove shutdown conditions are reached, on the panel the words "OFF" and “ECO ACTIVE” alternate. Menu structure Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 36: Tones (Panel Display: On-Off)

    Menu structure Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 37: Changing The Smoke Exhaust Fan Speed - Var.% Smoke Rpm

    7. Confirm by pressing the button "D" in correspondence to key The available values range from -30% to +50% with variations of 10 percentage points at the time. Menu structure Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 38: Connection To An Additional Room Thermostat

    Pull the two wires to carry out connection to the board corresponding to terminal 13 (see chap.9) Fix the card to the stove again. POS.13 POS.14 CAVO TERMOSTATO THERMOSTAT CABLE AMBIENTE Menu structure Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 39: Accessing The Motherboard

    (thermostat contact closed) the stove automatically modulates the flame to maximum power. Menu structure Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 40 PELLET STOVES Chapter 5 INSTALLATION AND USE MANUAL page 21.0°C 21.04 Mode:Auto Menu Temp:22°C Fan:A < Settings > < Settings > < Language > Thermostat Thermostat Thermostat Thermostat Menu structure Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 41: Operating Mode With External Thermostat And Eco-Stop

    Once the stove shutdown conditions are reached, on the panel the words "OFF" and “ECO ACTIVE” alternate In this state if the room temperature drops below that set (thermostat contract closed) stove relights without any delay. Menu structure Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 42: Remote Control (Accessory)

    N.B. from the remote control it is not possible to the AUTO function (key 7) activates, this means activate the ECO-STOP function that the ventilation is connected to the power. Menu structure Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 43: General Characteristics Of The Lcd Remote Control

    General characteristics of the LCD remote 5.4.7.1. control The KAIKA OYSTER stove is mainly controlled by the control panel that is found above the stove. As an accessory, it is in any case possible to purchase the remote control that manages the main functions: on/off, power adjustment, hot air fan speed adjustment, automatic function.
  • Page 44: Info Menu

    > Esc Enabled Screw loading Screw loading 5.4.9. Technical menu A password used by an authorised MCZ technician is required to access this menu. INFO menu 5.5. The "INFO” menu supplies indications concerning the instantaneous operating state of the stove, see para.4.6.
  • Page 45: Safety Devices

    The table below describes the possible alarms signalled by the stove, associated to the respective code that appears on the emergency panel, and useful suggestions to solve the problem. Safety devices Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 46: Exiting Alarm Condition

    45°C (parameters can be displayed in the INFO menu) it shuts down definitively, otherwise it sets to minimum speed until such threshold is reached and then shuts down. Safety devices Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 47: Blackout With Stove Lit (Panel Display: Relighting After Blackout For 10', Then Lighting)

    0/1 (passes on to lighting) and by pressing it again (it recognises that the stove is off). Clean the grate “F” from ash and any incrustations which could obstruct the air passage holes. Safety devices Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 48: Maintenance And Cleaning

    Do not use abrasive products and do not spray the cleaning product on the glass of the painted parts or on the gaskets of the fire door (ceramic fibre cord) Cleaning the glass Maintenance and cleaning Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 49: Periodic Cleaning By A Specialised Technician

    “N”. Clean and refit all the components. Maintenance and cleaning Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 50 PELLET STOVES Chapter 7 INSTALLATION AND USE MANUAL page Cleaning the exchanger KAIKA OYSTER stove Maintenance and cleaning Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 51: Shutting The Stove Down (End Of Season)

    The following is a summary of the checks and/or maintenance tasks which are indispensable for the correct operation of the stove. Maintenance and cleaning Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 52 Ash drawer ● Glass ● Lower heat exchanger ● Complete exchanger ● Smoke duct ● Door seal ● ● Air filter ● Remote control battery (if purchased/optional) Maintenance and cleaning Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 53: Problems / Causes / Solutions

     Check the state of the door gaskets.  Pellets damp or unsuitable.  Change the type of pellet.  Smoke extractor motor broken.  Check the motor and replace if necessary. Problems/Causes/Solutions Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 54 Put the grate back in its seat.  Make sure that the sparkplug heats  Check and replace if necessary.  Smoke outlet or duct blocked  Clean the smoke outlet and/or smoke duct Problems/Causes/Solutions Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 55 Failure to connect the stove to an efficient system for the discharge of smoke.  Failure to check in advance that the room where the stove is to be installed is adequately ventilated. Problems/Causes/Solutions Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 56: Electrical Diagrams

    13. Room thermostat 7. Smoke exhaust fan 14. /18. Alarm signal card N.B. The electrical wiring of the single components includes pre-wired connectors which are of different sizes. Electrical diagrams Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited...
  • Page 57 MCZ GROUP S.p.A. Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 r.a. Fax: 0434/599598 Internet: www.mcz.it e-mail: mcz@mcz.it 8901148500 Rev 1 05/2013...

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