Ebs Drive Clutch Service; Drive Clutch Disassembly; Spider Removal - Polaris 2007 Sportsman 500 EF Service Manual

EBS DRIVE CLUTCH SERVICE

Drive Clutch Disassembly

1. Using a permanent marker, mark the cover, spider, and
moveable and stationary sheaves for reference, as the cast-
in "X's" may not have been in alignment before
disassembly.
2. Remove cover bolts evenly in a cross pattern and remove
cover plate.
3. Inspect cover bushing (A). The outer cover bushing is
manufactured with a Teflon
™
by the amount of Teflon
Cover Bushing Inspection:
Replace the cover bushing if more
brass than Teflon™ is visible on
the bushing. Refer to bushing
replacement in this chapter.
4. Inspect area on shaft where bushing rides for wear, galling,
nicks, or scratches. Replace clutch assembly if worn or
damaged.
™
coating. Wear is determined
remaining on the bushing.
A
5. Remove and inspect spring. See "Drive Clutch Spring
Specifications" for spring inspection.

Spider Removal

1. Remove the limiter nut using the Clutch Spider Nut Socket
(PN 2870338). Install clutch in holding fixture and loosen
the spider (counterclockwise) using Clutch Spider Install
Tool (PN 2870341).
Clutch Holding Fixture: (PN 2871358)
Spider Removal Tool: (PN 2870341)
CLUTCH SYSTEM
Inspect Shaft
6.15
6