Specifications; Torque Table; Special Tools; Final Drive - Polaris 2007 Sportsman 500 EF Service Manual

FINAL DRIVE

SPECIFICATIONS

Torque Table

C
OMPONENT
F/R Steel Wheel Nuts
F/R Aluminum Wheel Nuts
Front Hub Nut
Rear Hub Nut
Front Gearcase Mount Bolts
Standard Gearcase Screws
Lower Hub Carrier Bolts
Upper Hub Carrier Bolts
ADC Pump Screws
ADC Cover Screws
ADC Bleed Valves
IMPORTANT: Verify which type of wheel ATV is
equipped with (aluminum or steel) when torquing
wheel nuts.

Special Tools

P N
ART UMBER
2872608
8700226
2870772
PA-48542
7.2
. .
FT LBS
N
M
( . .)
IN LBS
30 41
90 122
70 95
80 109
30 41
14 19
50 68
35 48
(17-23) 1.9 - 2.5
7 - 11 9.4 - 14.9
(80) 9
T D
OOL ESCRIPTION
Roller Pin Removal Tool
CV Boot Clamp Pliers
1 3/4" Straight Wrench
ADC Gearcase Piston
Installation Tool

Gearcase Fluid / Capacity

G
EARCASE
Centralized Hilliard
(Standard Models)
Centralized Hilliard
w/ ADC
(Deluxe Models)
ADC Gearcase
Pump Reservoir

FRONT DRIVE AXLE

Removal

1. Set the ATV in park. Remove hub dust cap.
2. Remove cotter pin.
3. Loosen the hub retaining nut.
4. Loosen - but do not remove - the wheel nuts.
5. Safely lift and support the front of the ATV.
CAUTION
Serious injury could occur if machine tips or falls.
6. Remove wheel.
7. Remove the two brake caliper attaching bolts.
CAUTION
Do not hang the caliper by the brake line. Use wire
to hang the caliper to prevent possible damage to
the brake line.
D
ESCRIPTION
Demand Drive LT
Premium Hub Fluid
8.97 oz. (265 ml)
Demand Drive LT
Premium Hub Fluid
9.3 oz. (275 ml)
Polaris ADC or AW ISO 10
Hydraulic Fluid