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KAL-FIRE Fairo 60 User Manual

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Installation / User Manual
Product
Product group
Models
Version
Language
Fairo
Balanced flue gas system
60-70-75-100-105-
105 Tunnel-120-140-
140 Tunnel-160
01-2011
English

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Summary of Contents for KAL-FIRE Fairo 60

  • Page 1 Installation / User Manual Product Fairo Product group Balanced flue gas system Models 60-70-75-100-105- 105 Tunnel-120-140- 140 Tunnel-160 Version 01-2011 Language English...
  • Page 2 Kal-fire. Kal-fire reserves the right to modify this manual without notice. Kal-fire can give no guarantee, neither implicit nor explicit, for this manual. All risks are for the user.

  • Page 3: Table Of Contents

    4.7 Mounting the spacer ............17 Preparing for use ................19 5.1 Placing the decorative elements ......... 19 5.1.1 Fairo 60 ceramic logs ..........20 5.1.2 Fairo 70 ceramic logs ..........21 5.1.3 Fairo 75 ceramic logs ..........22 5.1.4 Fairo 100 ceramic logs ..........24 5.1.5 Fairo 105 and Fairo 105 Tunnel ceramic logs .....
  • Page 4 Table of contents 7.1 Yearly ................42 7.2 Before and during the burning season ......... 42 7.2.1 Removing the glass (60-70-75-100-120-140-160) ..42 7.2.2 Replacing the glass (60-70-75-100-120-140-160) ..44 7.2.3 Removing the glass from the Fairo 105 Tunnel and Fairo 105 Front ..............

  • Page 5: Introduction

    Fairo 140 Fairo 140 Tunnel Fairo 160 Symbols used Kal-fire uses a number of symbols in this manual. These symbols indicate possible damage to the product and/or a life threatening situation, if the procedures are not observed carefully. Warning of danger.

  • Page 6: Safety

    The appliance has been approved according to CE standard EN-613. Each appliance that leaves the factory has been tested technically and for functionality according to the Kal-fire quality standards. Safety instructions installer An authorised installer will connect the Fairo in compliance with the nationally and/or locally applicable regulations.

  • Page 7: Safety Instructions User

    2. Safety Safety instructions user The Fairo is only intended for use as an additional heat source and must never be used as the main heat source. Never use the Fairo as an open fireplace, not even to test it! The guard does not offer full protection to young children and old/or infirm people and the handicapped.

  • Page 8: Technical Specifications

    3. Technical specifications Technical specifications Fairo 60 Consumption Input Output Burner pressure Heat output mbar 20mbar 0.75 18.8 87.1 I2E+ 20mbar 0.75 18.8 87.1 25mbar 0.81 23.8 78.0 I2ELL 20mbar 0.74 19.2 78.6 20mbar 0.75 18.8 87.1 25mbar 0.81 23.8 78.0...
  • Page 9 3. Technical specifications Fairo 100 Consumption Input Output Burner pressure Heat output mbar 20mbar 0.92 I2E+ 20mbar 0.92 25mbar 23.1 I2ELL 20mbar 0.93 19.2 20mbar 0.92 25mbar 23.1 G110 8-10mbar I3B/P 50mbar 0.27 I3B/P 30mbar 0.27 28-30mbar 50mbar 0.35 37mbar 0.35 30mbar Fairo 105 en Fairo 105 Tunnel...
  • Page 10 3. Technical specifications Fairo 140 Verbruik Input Output Branderdruk Rendement mbar 20mbar 13.8 1.46 19.3 I2E+ 20mbar 13.8 1.46 19.3 25mbar 13.1 1.61 23.7 I2ELL 20mbar 20mbar 13.8 1.46 19.3 25mbar 13.1 1.61 23.7 G110 8-10mbar I3B/P 50mbar 12.1 0.38 I3B/P 30mbar 12.1...
  • Page 11 3. Technical specifications Country overview 20mbar √ √ √ √ √ √ √ I2E+ 20mbar √ √ 25mbar √ √ I2ELL 20mbar √ 20mbar √ 25mbar G110 8-10mbar √ √ √ I3B/P 50mbar √ √ √ √ I3B/P 30mbar √ √...

  • Page 12: Mounting And Installation (By The Installer Only)

    4. Mounting and installation Mounting and installation (by the installer only) Checking the parts delivered Check that you have received the following parts: Appliance Installation and user instructions Ceramic logs / Chips / Kal-Glow (glowing effect) / White stones (depending on your order) Adjustment feet Mounting bracket with mounting material Aerosol can...

  • Page 13: Placing The Flue Duct

    Fairo stably to the wall. Placing the flue duct The Fairo must only be connected using the Kal-fire concentric flue gas material. If this instruction is not obeyed, no safeguard can be given for the system. During the CE inspection the appliances are certified with this duct;...

  • Page 14: System Calculation For Concentric Flue Duct

    Use the following rules of thumb to calculate the flue duct. The calculations apply to the wall and roof ducts. If you use calculations different to those shown below, Kal-fire can give no safeguard or guarantee for the Fairo. Value per Max.

  • Page 15: Wall Duct C11

    4. Mounting and installation 4.3.2 Wall duct C11 For distances to adjoining walls, coverings and windows, please refer to the national legislation. 4.3.3 Roof duct C31 When placing the roof duct ensure no air turbulence can occur in the mounting area. For this reason, always leave enough space between the wall/roof and the roof duct.

  • Page 16: Adjusting Bypass Plates For Fairo

    4. Mounting and installation 4.3.5 Adjusting bypass plates for Fairo: 60, 70, 75, 100, 120, 140, 140 Tunnel, 160 With a roof duct or strong draught in the flue duct, the bypass plate at the rear of the burner cover should be removed. This will create higher flames.
  • Page 17 4. Mounting and installation Plates pushed outwards:...

  • Page 18: Connecting Gas Regulation Unit

    4. Mounting and installation Connecting gas regulation unit On delivery the gas regulation unit is on the left side of the Fairo. The technical box with the gas regulator should be placed, seen from the left side of the Fairo, within a range of 1.5m (4m with flexible gas pipe), behind the supplied hatch.

  • Page 19: Connecting The Radiographic Remote Control

    Check by pressing keys the remote control simultaneously. If both figures exceed -80 (e.g. -60), then Kal-fire guarantees good functioning. The technical box must not become warmer than 60 C, otherwise the Fairo will go into safety mode.

  • Page 20: Placing/ Finishing The Surround

    Once the Fairo is ignited, burnt dust particles can cause the walls, ceilings and gratings to discolour. This is a natural process, which Kal-fire cannot be held liable for. This is why we advise you to follow the guidelines set by the fire-place gilde, in order to limit...

  • Page 21: Mounting The Spacer

    Mounting the spacer To hide the edges of the appliance, you can order a made to measure mantelpiece from Kal-fire. Adhere the upper fitting frame to the spacer and allow it to rest on the upright frames. When the adhesive has hardened, slide the upper fitting frame upwards and move it to the left.
  • Page 22 4. Mounting and installation Step 3 Mount the mantelpiece. The vertical fitting profiles are 2 cm thicker than the horizontal ones. The thinnest profile should be adhered to the spacer using 2-component adhesive. Ensure there is plenty of adhesive especially in the holes in the spacer. This means prevent the fitting piece cannot shift and sag.

  • Page 23: Preparing For Use

    5. Preparing for use Preparing for use Placing the decorative elements Once the Fairo has been connected, the ceramic logs or ceramic stones can be placed. Do not place ceramic logs, chips or Kal-Glow near the ignition/ionisation pins; ceramic stones can be placed here. If the decorative elements are placed incorrectly in the Fairo a hazardous situation or incorrect ignition may be the result or an error code (8, 12 or 13) may be generated.

  • Page 24: Fairo 60 Ceramic Logs

    5. Preparing for use 5.1.1 Fairo 60 ceramic logs Delivered Fairo 60 ceramic logs Positioned log set Fairo 60 - seen from above...

  • Page 25: Fairo 70 Ceramic Logs

    5. Preparing for use Positioned log set Fairo 60 - side view 5.1.2 Fairo 70 ceramic logs Delivered Fairo 70 ceramic logs...

  • Page 26: Fairo 75 Ceramic Logs

    5. Preparing for use Positioned log set Fairo 70 - seen from above Positioned log set Fairo 70 - side view 5.1.3 Fairo 75 ceramic logs Delivered Fairo 75 ceramic logs...
  • Page 27 5. Preparing for use Positioned log set Fairo 75 - seen from above Positioned log set Fairo 75 - side view...

  • Page 28: Fairo 100 Ceramic Logs

    5. Preparing for use 5.1.4 Fairo 100 ceramic logs Delivered Fairo 100 ceramic logs Positioned log set Fairo 100 - seen from above Positioned log set Fairo 100 - side view...

  • Page 29: Fairo 105 And Fairo 105 Tunnel Ceramic Logs

    5. Preparing for use 5.1.5 Fairo 105 and Fairo 105 Tunnel ceramic logs Log set supplied for Fairo 105 and Fairo 105 Tunnel Step 1: Position the logs 3, 6 and 9 Step 2: Now position logs 2 and 4...

  • Page 30: Fairo 120 Ceramic Logs

    5. Preparing for use Step 3: Finally, position logs 3a(2x) and 7 5.1.6 Fairo 120 ceramic logs 7a 7b 5a 5b 3a 3b 7a 7b 3b 4 Delivered Fairo 120 ceramic logs Positioned log set Fairo 120 – seen from above (total view)
  • Page 31 5. Preparing for use Positioned log set Fairo 120 – seen from above (left part) Positioned log set Fairo 120 – seen from above (right part)

  • Page 32: Fairo 140 Ceramic Logs

    5. Preparing for use 5.1.7 Fairo 140 ceramic logs Delivered Fairo 140 ceramic logs Positioned log set Fairo 140 – seen from front (total view) Positioned log set Fairo 140 – seen from above (total view)
  • Page 33 5. Preparing for use Positioned log set Fairo 140 – side view (left part) Positioned log set Fairo 140 – side view (centre)

  • Page 34: Fairo 140 Tunnel Ceramic Logs

    5. Preparing for use Positioned log set Fairo 140 – side view (right part) 5.1.8 Fairo 140 Tunnel ceramic logs Delivered Fairo 140 Tunnel ceramic logs...

  • Page 35: Positioned Log Set Fairo 140 Tunnel - Step 4

    5. Preparing for use Positioned log set Fairo 140 Tunnel – Step 1 Positioned log set Fairo 140 Tunnel – Step 2 Positioned log set Fairo 140 Tunnel – Step 3 Positioned log set Fairo 140 Tunnel – Step 4...

  • Page 36: Fairo 160 Ceramic Logs

    5. Preparing for use 5.1.9 Fairo 160 ceramic logs Delivered Fairo 160 ceramic logs 9 5a Positioned log set Fairo 160 – seen from above (total view)
  • Page 37 5. Preparing for use Positioned log set Fairo 160 – seen from above (left part) Positioned log set Fairo 160 – seen from above (right part)

  • Page 38: The First Test

    5. Preparing for use The first test 1. Test the Fairo, if possible, before completely finishing the surround. 2. Clean the glass before igniting the appliance for the first time. Grease marks caused by fingers or other material can burn into the glass.

  • Page 39: Operation

    6. O peration Operation Using the remote control for the first time Display Arrow down Arrow up Menu key Off key 1. Place the batteries in the remote control (see section 6.5). 2. Place the plug in the socket. 3. Open the gas tap. The remote control has a display and four keys.

  • Page 40: Operation Ex-Factory

    6. O peration Operation ex-factory The Fairo is set ex-factory without Timer and Thermostat function. The installer is the only person who can activate these functions in the installer menu. When the Fairo is ignited, the flame height can be adjusted at any time via the standard menu.

  • Page 41: Operation From Timer And Thermostat Mode

    6. O peration Operation from Timer and Thermostat mode For correct control it is important to always keep the remote control at room temperature; so do not leave it on a cold, stone table or outside, for example. The Fairo is set ex-factory without Timer and Thermostat function. The installer is the only person who can activate these functions in the installer menu.

  • Page 42: Selecting Manual Operation/Thermostat Mode

    6. O peration Selecting Manual operation mode 1203 1. If you are not in the basic menu, press to access the basic menu. 30.5 C 2. If you are in Thermostat or Timer mode, press 3. Press on one of the arrow keys until the symbols flash together.

  • Page 43: Selecting Timer Mode

    6. O peration Selecting Timer mode 1. If you are not in the basic menu, press 12:03 to access the basic menu. 30.5 C 2. If you are in Manual Operation or Thermostat mode, press to select Timer mode. 3. Press one of the arrow keys until the symbols flash together.

  • Page 44: Switching Off Fairo

    6. O peration 11. Press to set the second switch on 15:00 time. 18.0 C 12. Press to confirm this time. The 15:00 second temperature setpoint starts flashing. 18.0 13. Press to set the second 15:00 temperature setpoint. 22.0 14. Press to confirm the second 07:00 temperature setpoint.

  • Page 45: Replacing Batteries

    6. O peration Replacing batteries remote control is powered by two „penlight‟ alkaline batteries (type AA, 1.5V). If the symbol flashes in the display, replace the batteries. If the batteries are completely empty, the display will be blank. Always ensure you replace the old batteries in time. Method 1.

  • Page 46: Removing Glass

    7. Maintenance Maintenance Yearly Annual maintenance by authorised installer. Before and during the burning season A deposit may form on the inside of the window after a certain period of time. This can be removed using a damp cloth or a non-abrasive cleaning agent (ceramic glass cleaner).
  • Page 47 7. Maintenance 3. Slide the operating rod forwards. This is situated on the right side. 4. Fold the side panel inwards with a turning and pushing movement. 5. On the right side an opening will appear. Release the window by lifting it upwards and moving it to the right;...

  • Page 48: Replacing The Glass (60-70-75-100-120-140-160)

    7. Maintenance 7.2.2 Replacing the glass (60-70-75-100-120-140-160) Slide the window to the right. Pay attention that the side panel is facing inwards and that there are no stones or chips between door and burner cover. operating facing forward. 2. Place the window back in the appliance by moving it to the left pressing...

  • Page 49: Removing The Glass From The Fairo 105 Tunnel And Fairo 105 Front

    8. Trouble shooting 5. Slide the seal downwards. 6. Place the magnets in the right position and replace the frame. 7.2.3 Removing the glass from the Fairo 105 Tunnel and Fairo 105 Front 1. Remove the profile strip. 2. Remove the 3 socketed screws and the 2 magnets.

  • Page 50: Removing The Glass (140 Tunnel)

    8. Trouble shooting 4. Press the key against the spring pressure and secure as shown in the following figure. 5. Apply the supplied suction cups and remove the glass as shown here. Follow these steps in the reverse order to replace the glass. 7.2.4 Removing the glass (140 Tunnel) 1.
  • Page 51 8. Trouble shooting 2. Slide the seal upwards. 3. Slide the operating rod forwards. This is situated on the left side. 4. Fold the side panel inwards with a turning and pushing movement.
  • Page 52 8. Trouble shooting 5. On the right side an opening will appear. Release the window by lifting it upwards and moving it to the right; window lifted diagonally out of the Fairo. Place window safe place and clean it with a soft cloth as described this manual.

  • Page 53: Replacing The Glass (140 Tunnel)

    8. Trouble shooting 7.2.5 Replacing the glass (140 Tunnel) 1. Slide the window to the right. Pay attention that the side panel is facing inwards and that there are no stones or chips between door and the burner cover. The operating rod is facing forward.
  • Page 54 8. Trouble shooting 4. Slide the operating rod back into place. 5. Slide the seal downwards. 6. Place the magnets in the right position and replace the frame.

  • Page 55: Trouble Shooting (For The Installer Only)

    8. Trouble shooting Trouble shooting (for the installer only) F14/F13/ Does the Fairo Does the ignition Check if the F12/F08: ignite? pin spark visibly distance between Fairo with no when the the ignition pin ionization. appliance is and burner is 4-5 ignited? mm.

  • Page 56: Trouble Shooting

    8. Trouble shooting Is there Is receiver Is the red light F6 or electricity? reachable? flashing on the receiver? communication between receiver and transmitter. Try to start the Fairo manually by pressing the Receiver button next to the flashing lamp. Does this work? faulty.

  • Page 57: Appendix A: Ec Declaration Of Compliance

    APPENDIX A: EC Declaration of compliance Kal-fire B.V. Geloerveldweg 21 NL – 5951 DH, Belfeld hereby declares, that appliances of the brand Kal-fire with the following types Fairo are in compliance with the appliances as described in the “EC-type-test certificates” N° E0801/XXXX/1 and...

  • Page 58: Appendix B: Connection Diagram

    APPENDIX B: Connection diagram APPENDIX B: Connection diagram Fairo...

  • Page 59: Appendix C: Dimension Diagrams

    APPENDIX C: Dimension diagrams APPENDIX C: Dimension diagrams Technical box...
  • Page 60 APPENDIX C: Dimension diagrams Top view Fairo 60 Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 61 APPENDIX C: Dimension diagrams Fairo 70 Top view Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 62 APPENDIX C: Dimension diagrams Fairo 75 Top view Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 63 APPENDIX C: Dimension diagrams Fairo 100 Top view Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 64 APPENDIX C: Dimension diagrams Fairo 105 Top view Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 65 APPENDIX C: Dimension diagrams Fairo 105 Tunnel Top view Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 66 APPENDIX C: Dimension diagrams Top view Fairo 120 Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 67 APPENDIX C: Dimension diagrams Fairo 140 Top view Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 68 APPENDIX C: Dimension diagrams Fairo 140 Tunnel Top view Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 69 APPENDIX D: Guarantee Fairo 160 Top view Front view All dimensions shown in mm. Dimensions subject to modification.

  • Page 70: Appendix D: Guarantee

    APPENDIX D: Guarantee APPENDIX D: Guarantee D1 - Proof of guarantee This document is only valid if it is presented together with a dated proof of purchase. Save this document carefully! Address details customer ____________________________________________ Name: ___________________________________________ Street : ___________________________________ Postcode + Place : Type of appliance __________________________________________...
  • Page 71 Kal-fire B.V. is not liable for the installation of the Fairo. The period of guarantee for Kal-fire gas appliances is two years commencing on the date of purchase. This date must be clearly and legibly stated on the proof of purchase.
  • Page 72 4. If the installation and/or operating instructions given by the manufacturer have not been not followed. 5. If the appliance has not been connected using the Kal-fire concentric flue gas material. 6. If more, less or other than the prescribed ceramic logs are placed on the burner bed.

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