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KAL-FIRE Fairo 90 Installation & User Manual

Balanced flue gas system tunnel 3-sided/open sided l/r/3-sided front
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Installation / User Manual
Product
Product group
Model
Version
Language
Fairo 90 Tunnel 3-sided
Fairo 90 open sided L/R
Fairo 90 3-sided front
Balanced flue gas system
90
08-2013
English

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Summary of Contents for KAL-FIRE Fairo 90

  • Page 1 Installation / User Manual Product Fairo 90 Tunnel 3-sided Fairo 90 open sided L/R Fairo 90 3-sided front Product group Balanced flue gas system Model Version 08-2013 Language English...
  • Page 2 Kal-fire. Kal-fire reserves the right to modify this manual without notice. Kal-fire can give no guarantee, neither implicit nor explicit, for this manual. All risks are for the user.

  • Page 3: Table Of Contents

    4.3.3 Roof duct C31 ............11 4.3.4 Roof duct existing flue duct C31S ......11 4.3.5 Adjusting restrictor plate for Fairo 90 Tunnel 3-sided .. 12 4.3.6 Adjusting restrictor plate for Fairo 90 3-sided Front ..13 4.4 Connecting gas regulation unit ........... 14 4.5 Connecting the radiographic remote control......
  • Page 4 Table of contents APPENDIX A: EC declaration of compliance APPENDIX B: Connection diagram APPENDIX C: Dimension diagrams APPENDIX D: Guarantee...

  • Page 5: Introduction

    Kal-fire, is guaranteed to provide a lifetime of heating satisfaction. Symbols used Kal-fire uses a number of symbols in this manual. These symbols indicate possible damage to the product and/or a life threatening situation, if the procedures are not observed carefully.

  • Page 6: Safety

    The appliance has been approved according to CE standard EN-613. Each appliance that leaves the factory has been tested technically and for functionality according to the Kal-fire quality standards. Safety instructions installer An authorised installer will connect the Fairo in compliance •...

  • Page 7: Safety Instructions User

    2. Safety Safety instructions user The Fairo is only intended for use as an additional heat source and must never be used as the main heat source. Never use the Fairo as an open fireplace, not even to test it! •...

  • Page 8: Technical Specifications

    3. Technical specifications Technical specifications Fairo 90 Tunnel 3-sided and Fairo 90 Open-sided Output Heat Burner Consumption Connect. Input output pressure m 3 /h cat. type pressure with 1m, 90⁰ class mbar and wall duct 20mbar 8.18 1.01 18.9 I2E+ 20mbar 8.18...
  • Page 9 3. Technical specifications Country overview 20mbar √ √ √ √ √ √ √ I2E+ 20mbar √ √ 25mbar √ √ I2ELL 20mbar √ 20mbar √ 25mbar G110 8-10mbar I3B/P 50mbar I3B/P 30mbar √ √ √ √ √ √ 28-30mbar √ √...
  • Page 10 3. Technical specifications Electric connection data • 230V • 50Hz • 12 mA • 3W maximum...

  • Page 11: Mounting And Installation (By The Installer Only)

    4. Mounting and installation Mounting and installation (by the installer only) Before installation check if the gas pressure and gas category correspond with the connection data on the type identification plate. Provide a 230V wall socket with earthed plug. Checking the parts delivered Check that you have received the following parts: Appliance •...
  • Page 12 4. Mounting and installation 3. Mounting (optional) brackets and support for stable mounting of the Fairo 90 3-sided Tunnel/90 Corner on a wall. This is not available for the Fairo 90 3-sided Front. Mount suspension plate Mount the bracket to the wall.

  • Page 13: Placing The Flue Duct

    The flue duct must be connected air-tight to the Fairo. If there is any play between the Fairo and the flue duct, close this gap with sealing material (fibreglass cord). The Fairo 90 series should be connected using Kal-fire air concentric flue gas outlet systems with a diameter of Ø100/150mm.

  • Page 14: System Calculation For Concentric Flue Duct

    Use the following rules of thumb to calculate the flue duct. The calculations apply to the wall and roof ducts. If you use calculations different to those shown below, Kal-fire can give no safeguard or guarantee for the Fairo.

  • Page 15: Wall Duct C11

    4. Mounting and installation 4.3.2 Wall duct C11 For distances to adjoining walls, coverings and windows, please refer to the national legislation. 4.3.3 Roof duct C31 When placing the roof duct ensure no air turbulence can occur in the mounting area. For this reason, always leave enough space between the wall/roof and the roof duct.

  • Page 16: Adjusting Restrictor Plate For Fairo 90 Tunnel 3-Sided

    4. Mounting and installation 4.3.5 Adjusting restrictor plate for Fairo 90 Tunnel 3-sided Position restrictor plate Result of chimney calculation Plates pushed inwards (position 1) 0 to 10 Plates pushed outwards (position 2) 11 to 14 Plates pushed inwards (position 1):...

  • Page 17: Adjusting Restrictor Plate For Fairo 90 3-Sided Front

    4. Mounting and installation 4.3.6 Adjusting restrictor plate for Fairo 90 3-sided Front Position restrictor plate Result of chimney calculation Plates pushed inwards ( position1) 0 to 10 Plates pushed outwards (position 2) 11 to 14 Plates pushed inwards (position 1):...

  • Page 18: Connecting Gas Regulation Unit

    4. Mounting and installation Connecting gas regulation unit On delivery the gas regulation unit is on the left side of the Fairo. The technical box with the gas regulator should be placed, seen from the left side of the Fairo, within a range of 1.5m (4m with extension set), behind the supplied hatch.

  • Page 19: Connecting The Radiographic Remote Control

    Check by pressing keys the remote control simultaneously. If both figures exceed -80 (e.g. -60), then Kal-fire guarantees good functioning. The technical box must not become warmer than 60°C, otherwise the Fairo will go into safety mode.

  • Page 20: Placing/ Finishing The Surround

    Once the Fairo is ignited, burnt dust particles can cause the walls, ceilings and gratings to discolour. This is a natural process, which Kal-fire cannot be held liable for. Please follow the advice given by suppliers of fireplaces to restrict discolouration to a minimum.

  • Page 21: Preparing For Use

    5. Preparing for use Preparing for use Placing the decorative elements Once the Fairo has been connected, the ceramic logs or ceramic stones can be placed. Do not place ceramic logs, chips or Kal-Glow near the ignition/ionisation pins; ceramic stones can be placed here. If the decorative elements are placed incorrectly in the Fairo a hazardous situation or incorrect ignition may be the result or an error code (8, 12 or 13) may be generated.

  • Page 22: Fairo 90 Tunnel 3-Sided Ceramic Logs

    Before placing the log set in the fire, position the lava stones supplied on top of the burner. Ensure the ionisation and ignition pin are not obstructed. Arrange the lava stones in a single layer. Delivered Fairo 90 3-sided Tunnel/ 90 Corner ceramic logs...
  • Page 23 5. Preparing for use Positioned log set Fairo 90 3-sided Tunnel/ 90 Corner side view (step 1). Ensure log 1 is at the side of the wall. Positioned log set Fairo 3-sided Tunnel/ 90 Corner side view (step 2) Positioned log set Fairo 90 3-sided Tunnel/ 90 Corner...
  • Page 24 5. Preparing for use Positioned log set Fairo 90 3-sided Tunnel/ 90 Corner side view (step 4) Positioned log set Fairo 90 3-sided Tunnel/ 90 Corner seen from above...

  • Page 25: Fairo 90 3-Sided Front Ceramic Logs

    Before placing the log set in the fire, position the lava stones supplied on top of the burner. Ensure the ionisation and ignition pin are not obstructed. Arrange the lava stones in a single layer. Delivered Fairo 90 3-sided Front ceramic logs...
  • Page 26 5. Preparing for use Positioned log set Fairo 90 3-sided Front – front view (step 1) Positioned log set Fairo 90 3-sided Front – side view (step 2) Positioned log set Fairo 90 3-sided Front – side view (step 3)
  • Page 27 5. Preparing for use Positioned log set Fairo 90 3-sided Front – side view (step 4)
  • Page 28 5. Preparing for use The first test 1. Test the Fairo, if possible, before completely finishing the surround. 2. Clean the glass before igniting the appliance for the first time. Grease marks caused by fingers or other material can burn into the glass.

  • Page 29: Operation

    6. O peration Operation Using the remote control for the first time Display Arrow down Arrow up Menu key Off key 1. Place the batteries in the remote control (see section 6.5). 2. Place the plug in the socket. 3. Open the gas tap. The remote control has a display and four keys.

  • Page 30: Operation Ex-Factory

    6. O peration Operation ex-factory The Fairo is set ex-factory without Timer and Thermostat function. The installer is the only person who can activate these functions in the installer menu. When the Fairo is ignited, the flame height can be adjusted at any time via the standard menu.

  • Page 31: Operation From Timer And Thermostat Mode

    6. O peration Operation from Timer and Thermostat mode For correct control it is important to always keep the remote control at room temperature; so do not leave it on a cold, stone table or outside, for example. The Fairo is set ex-factory without Timer and Thermostat function. The installer is the only person who can activate these functions in the installer menu.
  • Page 32 6. O peration Selecting Manual operation mode 1203 1. If you are not in the basic menu, press to access the basic menu. 30.5°C 2. If you are in Thermostat or Timer mode, press °C 3. Press on one of the arrow keys until the symbols flash together.
  • Page 33 6. O peration Selecting Timer mode 1. If you are not in the basic menu, press 12:03 to access the basic menu. 30.5°C 2. If you are in Manual Operation or Thermostat mode, press to select °C Timer mode. 3. Press one of the arrow keys until the °C °C symbols...
  • Page 34 6. O peration 11. Press to set the second switch on 15:00 time. 18.0°C 12. Press to confirm this time. The 15:00 second temperature setpoint starts flashing. 18.0°C 13. Press to set the second 15:00 temperature setpoint. 14. Press to confirm the second 07:00 temperature setpoint.

  • Page 35: Replacing Batteries

    6. O peration Replacing batteries remote control is powered by two ‘penlight’ alkaline batteries (type AA, 1.5V). If the symbol flashes in the display, replace the batteries. If the batteries are completely empty, the display will be blank. Always ensure you replace the old batteries in time. Method 1.

  • Page 36: Maintenance

    7. Maintenance Maintenance Yearly Annual maintenance by authorised installer. Before and during the burning season A deposit may form on the inside of the window after a certain period of time. This can be removed using a damp cloth or a non-abrasive cleaning agent (ceramic glass cleaner).
  • Page 37 7. Maintenance 3. Remove the cord from the short side of the Fairo at the top and the base. 4. Remove the cord around the appliance on both sides. 5. Release the window by lifting upwards and tipping it. Place the window in a safe place and clean with a soft cloth as described in this manual.

  • Page 38: Replacing The Glass Fairo Tunnel 3-Sided

    7. Maintenance 7.2.2 Replacing the glass Fairo Tunnel 3-sided 1. Replace window appliance by tilting and pressing it downwards. Repeat for the other window. 2. Repeat step 1 for the smallest window. 3. Replace the long cords in the appliance. 4.
  • Page 39 7. Maintenance 5. Replace the cover strip in the appliance. 6. Replace both side strips in the appliance.

  • Page 40: Removing The Glass Fairo 90 Open Sided L/R

    7. Maintenance 7.2.3 Removing the glass Fairo 90 open sided L/R 1. Remove the side strips on the left and right. 2. Remove the cover strip. 3. Remove the cord from the short side of the appliance at the top and the base.
  • Page 41 7. Maintenance 5. Release window lifting upwards and tipping it. Place the window in a safe place and clean with a soft cloth as described in this manual. 6. Repeat step 5 for the other windows.

  • Page 42: Replacing The Glass Fairo 90 Open Sided L/R

    7. Maintenance 7.2.4 Replacing the glass Fairo 90 open sided L/R 1. Replace the window in the appliance by tilting and pressing it downwards. 2. Repeat step 1 for the small windows. 3. Replace long cord appliance. 4. Replace short cord appliance.
  • Page 43 7. Maintenance 5. Replace the cover strip. 6. Replace both side strips.

  • Page 44: Removing The Glass Fairo 90 3-Sided Front

    7. Maintenance 7.2.5 Removing the glass Fairo 90 3-sided Front 1. Remove the side strips on the left and right. 2. Remove the cover strip. 3. Remove the cord around the Fairo. 4. Release the window of the Fairo by...

  • Page 45: Replacing The Glass Fairo 90 3-Sided Front

    7. Maintenance 7.2.6 Replacing the glass Fairo 90 3-sided Front 1. Replace the window in the Fairo by first tilting then pressing downwards. 2. Replace the cord in the Fairo. 3. Replace the cover strip. 4. Replace both side strips.

  • Page 46: Trouble Shooting (For The Installer Only)

    8. Trouble shooting Trouble shooting (for the installer only) Does the Fairo Does the ignition Check if the F14/F13/ ignite? pin spark visibly distance between F12/F08: Fairo with no when the the ignition pin ionization. appliance is and burner is 4-5 mm.
  • Page 47 8. Trouble shooting F6 or Is there Is receiver Is the red light electricity? reachable? flashing on the communication receiver? between receiver and transmitter. Try to start the Fairo manually by pressing the Receiver button next to the flashing lamp. Doe this work? faulty.
  • Page 48 APPENDIX A: EC Declaration of compliance Kal-fire B.V. Geloerveldweg 21 NL – 5951 DH, Belfeld hereby declares, that appliances of the brand Kal-fire with the following types Fairo are in compliance with the appliances as described in the “EC-type-test certificates” N° E1239/5581 and E1240/5581 and also meet the applicable essential requirements of directive 90/396/EEG dated 29 June 1990.
  • Page 49 APPENDIX B: Connection diagram APPENDIX B: Connection diagram Fairo...
  • Page 50 APPENDIX C: Dimension diagrams APPENDIX C: Dimension diagrams Technical box All dimensions shown in mm. Dimensions subject to modification.
  • Page 51 APPENDIX C: Dimension diagrams Fairo 90 Tunnel 3-sided Top view Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 52 APPENDIX C: Dimension diagrams Fairo 90 Open sided Left Top view Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 53 APPENDIX C: Dimension diagrams Side view All dimensions shown in mm. Dimensions subject to modification.
  • Page 54 APPENDIX C: Dimension diagrams Fairo 90 Open sided Right Top view Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 55 APPENDIX C: Dimension diagrams Fairo 90 3-sided front Top view Front view All dimensions shown in mm. Dimensions subject to modification.
  • Page 56 APPENDIX D: Guarantee APPENDIX D: Guarantee D1 - Proof of guarantee This document is only valid if it is presented together with a dated proof of purchase. Save this document carefully! Address details customer ____________________________________________ Name: ___________________________________________ Street : ___________________________________ Postcode + Place : Type of appliance __________________________________________...
  • Page 57 Kal-fire B.V. is not liable for the installation of the Fairo. The period of guarantee for Kal-fire gas appliances is two years commencing on the date of purchase. This date must be clearly and legibly stated on the proof of purchase.
  • Page 58 4. If the installation and/or operating instructions given by the manufacturer have not been not followed. 5. If the appliance has not been connected using the Kal-fire concentric flue gas material. 6. If more, less or other than the prescribed ceramic logs are placed on the burner bed.

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