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Summary of Contents for KAL-FIRE Heat Pure Series 65R
- Page 1 Installation / User Manual Product Heat Pure Product group Wood burning fireplaces with lifting door Application Open and closed Models 65R, 65L, 66 3S, 90R, 90L, 90 3S, 80T, 105T Version March 2016 Language English...
- Page 2 Kal-fire. Kal-fire reserves the right to modify this manual without notice. Kal-fire can give no guarantee, neither implicit nor explicit, for this manual. All risks are for the user. Copyright © 2016 Kal-fire B.V.
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Page 3: Table Of Contents
Table of contents Table of contents 1 Introduction 2 Safety 2.1 CE-marking ..............2 2.2 Safety instructions installer ..........2 2.3 Safety instructions user ............3 2.4 Safety precautions ............. 4 3 Mounting and installation 3.1 Check before building in/mounting ........10 3.2 Check flue .............. -
Page 4: Introduction
1. Introduction Introduction The wood burning, built in fireplace you have purchased from the Heat Pure line manufactured by Kal-fire, is guaranteed to provide a lifetime of heating satisfaction. This installation and user manual is relevant for the following models in the Heat Pure series: •... -
Page 5: Safety
The appliance has been approved according to the CE standard EN- 13229-A2. Every appliance that leaves the factory has been tested for functionality according to the Kal-fire quality standards. National and local building and fire regulations apply to the Heat Pure. Both local and national requirements must be respected. -
Page 6: Safety Instructions User
2. Safety Safety instructions user • The Heat Pure wood fire is only intended for use as an additional heat source. • Careful! The exterior of the fireplace can become hot during use. • Nr. 1: The distance between any built-in furniture and the fireplace, should be at least 5 cm. -
Page 7: Safety Precautions
2. Safety Safety precautions • Insulation material must comply with the national applicable quality standards; this material should, amongst others, be resistant to high temperatures (minimum 700 °C), in order to avoid strong odour development during combustion. • Use ceramic fibre panels or hard panels made from mineral wool to prevent loose particles of insulation material circulating in the convection system. - Page 8 2. Safety The floor, on which the Heat Pure is placed, must be made from non-combustible material, as hot ashes and sparks may fall onto the floor. 2.4.1 Installation of the Heat Pure 65 corner in combination with combustible materials (e.g. a wooden wall) When installing the Heat Pure pay attention to the distance to combustible building materials: Image: cross-section of a corner Heat Pure 65 corner...
- Page 9 2. Safety 2.4.2 Installation of the Heat Pure 90 corner in combination with combustible materials (e.g. a wooden wall) When installing the Heat Pure 90 corner pay attention to the distance to combustible building materials: Image: cross-section of a corner Heat Pure 90 corner Combustible materials must be shielded by insulation material with a minimum thickness of 10 cm.
- Page 10 2. Safety 2.4.3 Installation of the Heat Pure 66 3-sided and Heat Pure 90 3- sided in combination with combustible materials (e.g. a wooden wall) When installing the Heat Pure 66 3-sided and Heat Pure 90 3-sided pay attention to the distance to combustible building materials: Image: cross-section of a 3-sided Heat Pure Combustible materials must be shielded by insulation material with a minimum thickness of 10 cm.
- Page 11 2. Safety 2.4.4 Installation of the Heat Pure 80 tunnel and Heat Pure 105 tunnel in combination with combustible materials (e.g. a wooden wall) When installing the Heat Pure 80 tunnel and Heat Pure 105 tunnel pay attention to the distance to combustible building materials: Image: cross-section of a Heat Pure tunnel Combustible materials must be shielded by insulation material with a minimum thickness of 10 cm.
- Page 12 2. Safety 2.4.5 Prescribed materials Insulation Use mats, plates or strips made from silicate insulation materials (stone, clinkers, ceramic fibres); construction class A1 according to DIN 4102 Part 1, with an upper limit temperature of at least 700°C, tested according to DIN 52271 and a nominal density of 80 kg/m. These materials need to have a corresponding insulation material registration number, according to AGI-Q 132.
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Page 13: Mounting And Installation
3. Mounting and installation Mounting and installation Before installing the appliance, check if the load bearing capacity of the floor is sufficient to bear the weight of the appliance and the intended surround (see table 5) for a long period of time. If this is not the case, please take the necessary precautions (e.g. - Page 14 3. Mounting and installation Pure. 5. Test the internal fresh air valve for correct working. This valve is situated on the rear of the Heat Pure, behind the fresh air connection. When the door is closed, the fresh air flows into the combustion chamber via the air slide valve.
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Page 15: Check Flue
3. Mounting and installation Check flue In order to guarantee correct functioning, we advise you to test/ignite the Heat Pure at the earliest possible opportunity (before it has been completely built-in) (see Chapter 5 Lighting the fireplace). Why? • This will allow you to decide if an external damper is necessary. -
Page 16: Placing The Appliance
3. Mounting and installation Placing the appliance The appliance may not be placed in the following situations: • in stairwells, with the exception of buildings with no more than two dwellings; • in entrance halls with public access; • in rooms where flammable or explosive substances or mixtures are processed, stored or manufactured;... - Page 17 3. Mounting and installation 3.3.1 Working combustion air If used with a closed door, the Heat Pure takes the combustion air directly from the connection at the rear or base (A’) of the Heat Pure. This combustion air is guided into the combustion chamber via de air control and the primary thermostat (C), where it is used...
- Page 18 3. Mounting and installation If used with an open door, the air need of the Heat Pure changes. The opening at the front will cause large volumes of air to be sucked into the appliance. This air will be taken from the room the appliance is installed in.
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Page 19: Supply Of Combustion Air
3. Mounting and installation Supply of combustion air The appliance must have enough outside air to ensure problem free ignition. If lower values are established based on the calculated volume of combustion air, building in the appliance is for the risk of the installer. The Heat Pure has a built-in air supply valve;... - Page 20 3. Mounting and installation 3.4.1 Fresh air connection base or rear (corner, 3-sided and tunnel) The standard for the Heat Pure, is that the fresh air connection is situated on the rear. This connection can be relocated to the base. Method 1.
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Page 21: Supply Of Convection Air
3. Mounting and installation Supply of convection air The Heat Pure is surrounded by a convection casing, that warms up the room in a constantly pleasant and efficient manner. For this system to operate to its maximum effect, a convection set is required. - Page 22 3. Mounting and installation Heat Pure 90R and 90L • 4 flexible aluminium hoses Ø150 mm 1.25 m: 2 hoses of 2.5 m which must be divided in half, in order to get a total of 4 hoses. • 8 hose brackets. •...
- Page 23 3. Mounting and installation Heat Pure 105 Tunnel • 8 flexible aluminium hoses Ø150 mm 4x 1.25 m long and 4x 0.62 m. 2 hoses of 2.5 m which must be divided in half, in order to get a total of 4 hoses and 1 hose of 2.5 m which must be divided into 4.
- Page 24 3. Mounting and installation Mount the grills at a distance of at least 30 cm from the ceiling or wall. Ensure there are no flammable materials closer than 30 cm next to and 50 cm above the gratings. Heat storage/radiation system If installing a heat storage/radiation system, the external elements surrounding the fire must be made of materials that are resistant to high temperatures and capable of drawing in and releasing heat.
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Page 25: Chimney/Flue Connection
3. Mounting and installation Chimney/flue connection The Heat Pure is connected to an existing flue. The operational height of the flue must be minimum 4.5 meter (draught 12 Pa), calculated from the point at which the flue duct is joined to the Heat Pure. Take local legislation and environmental factors into account. - Page 26 45°. • Kal-fire advises you to insulate the flue; this will reduce the risk of the smoke condensing and will improve the draught. Use the Kal-fire stainless steel insulated flue duct for this purpose.
- Page 27 3. Mounting and installation 3.6.1 Reducer ring The Heat Pure is delivered as standard with a reducer ring (except for Heat Pure 66 3-sided) . This ring can be used to connect various flue systems to the Heat Pure. Figure 1 Reducer ring Table 4: Diameter chimney connection collar Connection collar A inn.
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Page 28: Mounting The Damper
3. Mounting and installation Mounting the damper The Heat Pure is delivered as standard without a damper. A damper can be used to influence the degree of draught (suction) in the flue. With the Heat Pure an external damper can be added. If there is too much suction in the flue, we advise you to use a damper. -
Page 29: Adjusting The Feet
3. Mounting and installation Adjusting the feet Heat Pure 65 corner, 66 3–sided, 90 corner and 90 3-sided Fine adjustment Screw the bolt at the adjustment foot to set the precise height. Range 3 cm. Use this method to set the Heat Pure perfectly level. Heat Pure 80 tunnel and 105 tunnel Rough adjustment Fine adjustment... - Page 30 2. Seal the joints between the Heat Pure and the surround, using heat resistant glass fibre or ceramic cord. 3. Use the Kal-fire mantel iron for easy and stable mounting of the span above the door of the Heat Pure. Never attach this mantel iron to the actual Heat Pure, but to the side of the surround or use tie rods to attach it to the ceiling or wall.
- Page 31 3. Mounting and installation 3.8.1 Practical examples of connection: combustion air and convection Situation 1 - Recommended situation The combustion air is connected directly to the Heat Pure from outside. The outside air is not in contact with the room the appliance is installed in or with the chimneybreast.
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Page 32: Baffle Plate
3. Mounting and installation Baffle plate Heat Pure 65 corner, 66 3-sided, 90 corner and 90 3-sided The Heat Pure 65 corner, 65 3-sided, 90 corner and 90 3-sided have two removable baffle plates. These baffle plates are situated above the smoke hood just below the heat exchanger. - Page 33 3. Mounting and installation This may have a number of causes: Insufficient pull in the chimney duct The air flow patterns in the room where the 3-sided fireplace has been installed Too low ignition temperature. Heat Pure 80 tunnel and Heat Pure 105 tunnel The Heat Pure 80 and Heat Pure 105 tunnel has several removable baffle plates.
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Page 34: 3.10 Finish
3. Mounting and installation 3.10 Finish Finish upper side Heat Pure 66 3-sided and Heat Pure 90 3-sided The surround above the Heat Pure 66 and 90 3-sided must have at least 2 mm of play, in relation to the trim above the door. Finish side Cut through C-C Surround... - Page 35 3. Mounting and installation Finish front of Heat Pure 65 corner, 66 3-sided, 90 corner and 90 sided The front of the Heat Pure 65 corner, 66 3-sided, 90 corner and 90 3-sided can be finished in two ways: • Mount the platform under the steel design trim.
- Page 36 3. Mounting and installation Table 5: Technical data Heat Pure: 65R/L 90R/L 66 3S 90 3S 105T P8-020- P8-048- P8 054- P9-004 P8-007 Indication plate 2014 2010 2015 2013 070/2015 2010 Inspection body 1004 1004 1004 1004 1004 1004 EN13229 EN13229 EN13229 EN13229...
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Page 37: Preparing For Use
4. Preparing for use Preparing for use Type of wood The Heat Pure built-in fireplace is suitable for burning dry wood. We recommend using only chopped wood, which has not undergone any treatment; MDF, stained or coated wood, and flammable waste should not be used as fuel in the Heat Pure on environmental grounds and to protect the working life of the Heat Pure. -
Page 38: Storing The Wood
4. Preparing for use Storing the wood All types of wood should be stored for about 2 to 3 years in a dry, protected and well-ventilated area. For example in a lean-to next to the house. A cellar or a garage without good ventilation is not suitable as a storage place for wood. -
Page 39: Lighting The Heat Pure
5. Lighting the fireplace Lighting the Heat Pure Lighting the Heat Pure for the first time When the Heat Pure is lit for the first time, the enamel on the stove will burn in and cure. This causes nuisance in the form of odour and fumes. Make sure the room is well ventilated. - Page 40 5. Lighting the fireplace Operating the air regulation Operating the door Figure 2: end of the key...
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Page 41: Air Regulation
5. Lighting the fireplace Air regulation The Heat Pure has two types of air regulation: The primary air is regulated automatically and ensures that the wood is easily ignited. This creates a glowing bed of carbonised wood for an optimal gasification process. -
Page 42: Using The Heat Pure With An Open Or Closed Door
5. Lighting the fireplace Using the Heat Pure with an open or closed door The Heat Pure can be used as an (open) fireplace or a stove (door closed). The main difference, is that each use has a different air requirement. -
Page 43: Igniting The Heat Pure
5. Lighting the fireplace Igniting the Heat Pure 5.5.1 Igniting the Heat Pure 66 3-sided Place a couple of large logs on the Place some finely chopped wood base of the appliance and one large onto the logs. Open the air log against the rear wall. - Page 44 5. Lighting the fireplace 5.5.2 Igniting the Heat Pure 65 corner, Heat Pure 90 corner and 90 3-sided Place a couple of large logs on the Place some finely chopped wood onto base of the appliance and one large the logs. Open the air regulation log against the rear wall.
- Page 45 5. Lighting the fireplace 5.5.3 Igniting the Heat Pure 105 Tunnel Place a log on the base of the Place 2 logs diagonally on top of the appliance with some finely chopped wood, together with a few firelighters. wood on both sides. Use the operating key to open the air regulation completely.
- Page 46 5. Lighting the fireplace Tips • Use enough wood to ignite the Heat Pure: - Heat Pure 65 corner, 66 3-sided, 90 corner, 90 3-sided, approx. 4 - Heat Pure 80 tunnel and Heat Pure 105 tunnel, approx. 6 kg •...
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Page 47: Optimal Heat Output
5. Lighting the fireplace Optimal heat output For optimal heat production we advise you to burn wood according to the instructions below. This will achieve the same performance and emission values, obtained during inspection of the appliances. • Ensure a glowing bed is created (see section 5.5) •... - Page 48 5. Lighting the fireplace Heat Pure 90 3-sided, 65 corner Position the logs in an A-shape with the horizontal log at the base. Heat Pure 80 tunnel and Heat Pure 105 tunnel Place 4 logs of approx ca. 30cm long in a cross shape in the centre of the fireplace.
- Page 49 5. Lighting the fireplace Heat Pure 80 tunnel and Heat Pure 105 tunnel The Heat Pure 80 and Heat Pure 105 tunnel are not suitable to be used when open. Only open the door of the firebox if strictly necessary (e.g. to add logs).
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Page 50: Operation The Damper (Optional)
After the installer has installed the damper, you can operate it using the knob on the side of the surround. When using an original Kal-fire damper, the letters “Auf or +” on the knob show the open position. “Zu or -” is the closed position. Set the required position by turning the knob. -
Page 51: Maintenance
6. Maintenance Maintenance Keeping clean panes To keep the panes clean: • Only burn dry wood (with a moisture level of approximately 15% and stored dry and chopped for 2 years). • Open the air supply completely (100%). • Open the damper completely (if present). •... -
Page 52: Cleaning The Pane
6. Maintenance Cleaning the pane Heat Pure 65 corner right and left Heat Pure 90 corner right and left 1. Before you are going to clean the glass, it has to be completely cooled down, to prevent damage. lever 2. Press the complete lifting door down firmly. - Page 53 6. Maintenance Heat Pure 66 3-sided Heat Pure 90 3-sided 1. Before you are going to clean the glass, it has to be completely cooled down, to prevent damage. 2. Press the complete lifting door down firmly. lever In one smooth movement, twist the lever (upper centre of the convection casing above the door) 180 degrees to the left until the lever is in a horizontal...
- Page 54 6. Before cleaning the pane, allow the material to cool down completely, to prevent any damage. The best way to clean the glass, is to use the Kal-fire window cleaner, available at your dealer. 7. Use a cloth or piece of paper to remove the worst soiling from the pane.
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Page 55: Cleaning The Grate
6. Maintenance − Ensure that no detergent fluids makes contact with the sealing cords. This will damage the cords! − Remove persistent soiling by dipping a damp cloth into the ash. Rub the glass with the cloth. − Do not use detergents that contain ammonia. Ammonia will damage the sealing cords. -
Page 56: Maintenance
Your ceramic glass should be returned to your council waste tip so that it can be recycled appropriately. Only use Kal-fire spare parts as replacement parts (if necessary). These parts can be obtained from your trade dealer. -
Page 57: Trouble Shooting
7. Trouble shooting Trouble shooting Dirty pane Press the door fully downwards, so it is closing properly against the lower sealing cord. Check the sealing cord in the door and at the base of the pane for damage/wear. Check the moisture content of the wood. Check that the air vents in the spoilers above and below the window are blocked. - Page 58 7. Trouble shooting Fire bricks or skamol plates are broken Cracks in the inner housing do not influence the operation of the Heat Pure. Odour nuisance When the Heat Pure is used for the first time, a chemical odour is released due to the enamel being cured;...
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Page 59: Appendix A: Eg-Declaration Of Compliance
APPENDIX A: EC-declaration of compliance Kal-fire bv Geloerveldweg 21 NL – 5951 DH, Belfeld hereby declares, that appliances of the brand Kal-fire with the following types Heat Pure are in compliance with the appliances as described in the “EG-type-test certificates” N° P8-020/2014 N°... -
Page 60: Appendix B: Dimension Diagrams
APPENDIX B: Dimension diagrams APPENDIX B: Dimension diagrams Heat Pure 65 corner right front view side view top view All dimensions shown in mm. Dimensions subject to modification... - Page 61 APPENDIX B: Dimension diagrams Heat Pure 65 corner left side view front view top view All dimensions shown in mm. Dimensions subject to modification...
- Page 62 APPENDIX B: Dimension diagrams Heat Pure 66 3-sided top view side view front view All dimensions shown in mm. Dimensions subject to modification...
- Page 63 APPENDIX B: Dimension diagrams Heat Pure 90 corner right Front view side view Top view All dimensions shown in mm. Dimensions subject to modification.
- Page 64 APPENDIX B: Dimension diagrams Heat Pure 90 corner left side view Front view Top view Top view All dimensions shown in mm. Dimensions subject to modification.
- Page 65 APPENDIX B: Dimension diagrams Heat Pure 90 3-sided Front view side view...
- Page 66 APPENDIX B: Dimension diagrams Heat Pure 80 tunnel Side view Front view...
- Page 67 APPENDIX B: Dimension diagrams side view Front view Top view All dimensions shown in mm. Dimensions subject to modification. All dimensions shown in mm. Dimensions subject to modification.
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Page 68: Appendix C: Guarantee
APPENDIX C: Guarantee APPENDIX C: Guarantee C1 - Proof of guarantee This document is only valid if it is presented together with a dated proof of purchase. Therefore, save this document carefully! Address details customer ___________________________________________ Name: ___________________________________________ Street : ______________________________ Zip code + Place: Type of appliance... - Page 69 Heat Pure. Kal-fire B.V. is not liable for the installation of the Heat Pure. The period of guarantee for Kal-fire wood burning built-in fireplaces is five years, commencing on the date of purchase. This date must be clearly and legibly stated on the invoice.
- Page 70 APPENDIX C: Guarantee 12. With any on-site service (only in BENELUX countries) by Kal-fire during the guarantee period, the guarantee documents (Appendix C1 and the dated proof of purchase) must be handed over. 13. For service carried out on site, outside the guarantee period, material costs, labour hours and call out costs will be charged.
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