Related Manuals for KAL-FIRE 45
Summary of Contents for KAL-FIRE 45
- Page 1 Installation/User Manual Product Heat Pure Product group Wood burning fireplaces with lifting door Application Open and closed Models 45, 60, 70, 71, 85, 100, 105, 110, 120 Version April 2015 Language English...
- Page 2 Kal-fire. Kal-fire reserves the right to modify this manual without notice. Kal-fire can give no guarantee, neither implicit nor explicit, for this manual. All risks are for the user. Copyright © 2015 Kal-fire B.V.
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Page 3: Table Of Contents
Igniting the Heat Pure ..........37 Optimal heat output ..........40 Operating the damper (optional) ........44 6 Maintenance Keeping clean panes ..........45 Cleaning the pane ..........45 Cleaning the grate ..........47 Maintenance ..........48 7 Trouble shooting... -
Page 4: Introduction
The wood burning, built in fireplace you have purchased from the Heat The wood burning, built in fireplace you have purchased from the Heat Pure line manufactured by Kal-fire, is guaranteed to provide a lifetime of fire, is guaranteed to provide a lifetime of heating satisfaction. -
Page 5: Safety
Every appliance that leaves the factory has been tested for functionality Every appliance that leaves the factory has been tested for functionality according to the Kal-fire quality standards. The national Building Regulations, Fire Regulations and the al Building Regulations, Fire Regulations and the municipal regulations apply to this product. -
Page 6: Safety Instructions User
2. Safety Safety instructions user The Heat Pure wood fire is only intended for use as an The Heat Pure wood fire is only intended for use as an • additional heat source. Careful! The exterior of the fireplace can become hot during Careful! The exterior of the fireplace can become hot during •... -
Page 7: Safety Precautions
2. Safety Safety precautions Insulation material must comply with the national national • applicable quality standards; this material should, this material should, amongst others, be resistant to high temperatures amongst others, be resistant to high temperatures (minimum 700 °C), in order to avoid strong odour (minimum 700 °C), in order to avoid strong odour development during combustion. - Page 8 2. Safety Table 1: Prescribed insulation thickness to combustible materials : Prescribed insulation thickness to combustible materials Mineral wool Inspection Isorath 1000 Promasil (AGI Q 132) Heat Pure Type The floor, on which the Heat Pure is placed, must be The floor, on which the Heat Pure is placed, must be made from non-combustible material, as hot ashes and combustible material, as hot ashes and...
- Page 9 2. Safety 2.4.1 Installation of the Heat Pure in combination with combustible materials (e.g. a wooden wall) When installing the Heat Pure, make sure to respect the recommended distance from any combustible building materials: combustible building material insulation Combustible building materials behind the fire must also be shielded or insulated by insulation material.
- Page 10 2. Safety Ensure that windows are at a distance of minimum 1 are at a distance of minimum 100 cm from the appliance. Ensure that curtains, furniture and/or other combustible Ensure that curtains, furniture and/or other combustible materials are at a distance of minimum 150 cm from the materials are at a distance of minimum 150 cm from the appliance.
- Page 11 2. Safety 2.4.2 Prescribed materials Insulation Use mats, plates or strips made from silicate insulation materials (stone, clinkers, ceramic fibres); construction class A1 according to DIN 4102 Part 1, with an upper limit temperature of at least 700°C, tested according to DIN 52271 and a nominal density of 80 kg/m. These materials need to have a corresponding insulation material registration number, according to AGI-Q 132.
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Page 12: Mounting And Installation
3. Mounting and installation Mounting and installation Before installing the Heat Pure, ensure that the carrying capacity of the floor is sufficient for the weight of the appliance and the planned surround (see Table 5). If this is not the case, this should be first addressed with the necessary steps (for example, the deviation of the pressure points using a form-retaining, flame-proof plate). -
Page 13: Check Flue
3. Mounting and installation Check flue In order to guarantee correct functioning, we advise you to test/ignite the Heat Pure at the earliest possible opportunity (before it has been completely built-in) (see Chapter 5 Lighting the fireplace). Why? This will allow you to decide if an external damper is necessary. -
Page 14: Placing The Appliance
3. Mounting and installation 3. Mounting and installation Placing the appliance The appliance may not be placed in the following situations: be placed in the following situations: in stairwells, with the exception of buildings with no more stairwells, with the exception of buildings with no more •... - Page 15 3. Mounting and installation 3.3.1 Working combustion air If used with a closed door, the Heat Pure takes the combustion air directly from the connection at the rear or base (A’) of the Heat Pure. This combustion air is guided into the combustion chamber via de air control and the primary thermostat (C), where it is used...
- Page 16 3. Mounting and installation If used with an open door, the air need of the Heat Pure changes. The opening at the front will cause large volumes of air to be sucked into the appliance. This air will be taken from the room the appliance is installed in.
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Page 17: Supply Of Combustion Air
3. Mounting and installation 3. Mounting and installation Supply of combustion air The appliance must have enough outside air to ensure problem The appliance must have enough outside air to ensure problem free ignition. If lower values are established based on the free ignition. - Page 18 The Heat Pure is positioned against • an outside wall, which has an opening to the outside air. Kal-fire connection kit (optional) a ceramic cord to fill gaps of max. 2 cm. • metal strips to attach the cord to the Heat Pure.
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Page 19: Supply Of Convection Air
This optional convection set consists Heat Pure 45 and 60 4 flexible aluminium hoses Ø150 mm 1.25 m: 2 hoses of 2.5 m which • must be divided in half, in order to get a total of 4 hoses. - Page 20 (see table below). Table 2: Through put openings for convection air Heat Pure 70, 71, 85, Heat Pure 70, 71, 85, 100, 105, Heat Pure 45, 60 110, 120 110, 120 2x Ø150 mm 4x Ø150 mm 4x Ø150 mm...
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Page 21: Chimney/Flue Connection
Minimum fresh Minimum fresh Flue Heat Pure (in mm) Firebox (cm air supply Ø (mm) Width/height Type 45 415 / 454 1884 1x Ø 150 mm 1x Ø 150 mm Type 60 545 / 470 2560 1x Ø 150 mm 1x Ø... - Page 22 45°. Kal-fire advises you to insulate the flue; this will reduce the fire advises you to insulate the flue; this will reduce the •...
- Page 23 3. Mounting and installation 3.6.1 Rear connection The Heat Pure is delivered as standard, with the flue exit connection on the top of the appliance. This connection can be converted to create a flue exit connection at the rear of the appliance. Figure 1 Converting a top flue exit into a rear flue exit (6 steps) 1.
- Page 24 3. Mounting and installation Attention: Make sure that all the horizontal parts of the rear connection can be • reached for cleaning. The horizontal part may be maximum 50 cm. • 3.6.2 Reducer ring The Heat Pure is delivered as standard with a reducer ring. This ring can be used to connect various flue systems to the Heat Pure.
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Page 25: Mounting The Damper
3. Mounting and installation Mounting the damper The Heat Pure is delivered as standard without a damper. A damper can be used to influence the degree of draught (suction) in the flue. With the Heat Pure an external damper can be added. If there is too much suction in the flue, we advise you to use a damper. - Page 26 3. Use the Kal-fire mantel iron for easy and stable mounting of fire mantel iron for easy and stable mounting of the span above the door of the Heat Pure. Never attach this the span above the door of the Heat Pure.
- Page 27 3. Mounting and installation 3.8.1 Practical examples of connection: combustion air and convection Situation 1 - Recommended situation The combustion air is connected directly to the Heat Pure from outside. The outside air is not in contact with the room the appliance is installed in or with the chimneybreast.
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Page 28: Baffle Plate
3. Mounting and installation 3. Mounting and installation Baffle plate Heat Pure 45 The Heat Pure has a removable baffle plate. This baffle plate is situated above the smoke hood just below the heat exchanger. The baffle plate ensures optimal an combustion. - Page 29 3. Mounting and installation Heat Pure 70, 105, 110, 120 The Heat Pure has a removable baffle plate. This baffle plate is situated above the smoke hood just below the heat exchanger. With the larger Heat Pure Models this plate consists of several parts.
- Page 30 3. Mounting and installation 3. Mounting and installation Heat Pure 60, 71, 85 The Heat Pure has a removable baffle plate. This baffle plate is situated above the smoke hood just below the heat exchanger. With the larger Heat Pure Models this plate consists of several parts.
- Page 31 3. Mounting and installation 3. Mounting and installation Heat Pure 100 The Heat Pure has a removable baffle plate. This baffle plate is situated above the smoke hood just below the heat exchanger. The baffle plate ensures optimal an combustion. In the following situations, it may be necessary to remove the baffle plate(s) or decrease it’s the size.
- Page 32 3. Mounting and installation Table 5: Technical data Heat Pure: P8-086- P8-003 P8-8017- P8-025- P8-001 Indication plate 2009 2015 2015 2011 2015 Inspection body 1004 1004 1004 1004 1004 EN13229 EN13229 EN13229 EN13229 EN13229 Norm Output (kW) 4,7-9,3 6,6-13,2 6-12 8-16,0 7,4-14,8 Flue gas mass flow (g/s)
- Page 33 3. Mounting and installation Table 5: Technical data Heat Pure: P8-066- P8-8019 EZ/07/22 EZ/07/2213/ Indication plate 2010 2015 13/02 Inspection body 1004 1004 0608 0608 EN13229 EN13229 EN13229 EN13229 Norm Output (kW) 8,8-17,6 8,8-17,6 16,5 Flue gas mass flow (g/s) 17,34 15,9 14,4...
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Page 34: Preparing For Use
3. Mounting and installation Preparing for use Type of wood The Heat Pure built-in fireplace is suitable for burning dry wood. We recommend using only chopped wood, which has not undergone any treatment; MDF, stained or coated wood, and flammable waste should not be used as fuel in the Heat Pure on environmental grounds and to protect the working life of the Heat Pure. -
Page 35: Storing The Wood
4. Preparing for use Storing the wood All types of wood should be stored for about 2 to 3 years in a dry, protected and well-ventilated area. For example in a lean-to next to the house. A cellar or a garage without good ventilation is not suitable as a storage place for wood. -
Page 36: Lighting The Heat Pure
5. Lighting the fireplace 5. Lighting the fireplace Lighting the Heat Pure Lighting the Heat Pure for the first time Lighting the Heat Pure for the first time When the Heat Pure is lit for the first time, the enamel on the stove will When the Heat Pure is lit for the first time, the enamel on the stove will burn in and cure. -
Page 37: Opening The Door
5. Lighting the fireplace Opening the door The Heat Pure is equipped with a lifting door. To open the door, place the handle in the opening on the lower right. To do so, use the short pin, attached to the handle. Then lift the handle upwards. -
Page 38: Air Regulation
5. Lighting the fireplace Air regulation The Heat Pure has two types of air regulation: The primary air is regulated automatically and ensures that the wood is easily ignited. This creates a glowing bed of carbonised wood for an optimal gasification process. -
Page 39: Using The Heat Pure With An Open Or Closed Door
5. Lighting the fireplace 5. Lighting the fireplace Using the Heat Pure with an open or closed door Using the Heat Pure with an open or closed door The Heat Pure can be used as an (open) fireplace or a stove (door The Heat Pure can be used as an (open) fireplace or a stove (door closed). -
Page 40: Igniting The Heat Pure
5. Lighting the fireplace Igniting the Heat Pure 5.5.1 Igniting the Heat Pure 45, 60, 71 and 100 Place a couple of large logs on the Place some finely chopped wood onto base of the appliance and one large the logs. Open the air regulation log against the rear wall. - Page 41 Now add more wood (see section 5.6). Tips Use enough wood to ignite the Heat Pure: • - Heat Pure 45 approx. 2 kg - Heat Pure 60 and 85 approx. 4 kg - Heat Pure 71, 100, 105, 110 and 120 approx.
- Page 42 5. Lighting the fireplace Do not use white spirits, petrol, oil or other liquid fuels. Be aware that weather conditions (air pressure, temperature, wind) can influence combustion. Minimize these influences by adjusting the secondary air supply.
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Page 43: Optimal Heat Output
5. Lighting the fireplace Optimal heat output For optimal heat production we advise you to burn wood according to the instructions below. This will achieve the same performance and emission values, obtained during inspection of the appliances. Ensure a glowing bed is created (see section 5.5) •... - Page 44 Heat Pure 45 Place the two wood logs in a V shape. The Heat Pure 45 can be used both as an open or closed fireplace. Remove both baffle plates before using the appliance with the door open, to enable correct exhaust of the flue gas.
- Page 45 5. Lighting the fireplace 5. Lighting the fireplace Heat Pure 70 Two logs are 15 to 16 cm long, the third is 33 cm. Heat Pure 71 Heat Pure 100, 110, 120 Heat Pure 100, 110, 120 Position the logs in an A-shape with Position the logs in an A Position the logs in an A-shape the horizontal log at the base.
- Page 46 The three logs are approx. 32cm long for the Heat Pure 105 Open door use We advise you to keep the door of the Heat Pure 45 door closed, until there is a good glowing bed and the Heat Pure 45 is well heated (high temperature of the skamol plates and in the combustion chamber).
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Page 47: Operating The Damper (Optional)
After the installer has installed the damper, you can operate it using the knob on the side of the surround. When using an original Kal-fire damper, the letters “Auf or +” on the knob show the open position. “Zu or -” is the closed position. Set the required position by turning the knob. -
Page 48: Maintenance
6. Maintenance Maintenance Keeping clean panes To keep the panes clean: • Only burn dry wood (with a moisture level of approximately 15% and stored dry and chopped for 2 years). • Open the air supply completely (100%). • Open the damper completely (if present). •... - Page 49 The window remains open at an angle of approximately 45 degrees. 4. Use a cloth or piece of paper to remove the worst soiling from the glass.
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Page 50: Cleaning The Grate
6. Maintenance 6. Maintenance − Ensure that no detergent fluids makes contact with the sealing Ensure that no detergent fluids makes contact with the sealing cords. This will damage the cords! − Remove persistent soiling by dipping a damp cloth into the Remove persistent soiling by dipping a damp cloth into the ash. -
Page 51: Maintenance
Your ceramic glass should be returned to your council waste tip so that it can be recycled appropriately. Only use Kal-fire spare parts as replacement parts (if necessary). These parts can be obtained from your trade dealer. -
Page 52: Trouble Shooting
7. Trouble shooting Trouble shooting Dirty pane Press the door fully downwards, so it is closing properly against the lower sealing cord. Check the sealing cord in the door and at the base of the pane for damage/wear. Check the moisture content of the wood. Check that the air vents in the spoilers above and below the window are blocked. - Page 53 7. Trouble shooting 7. Trouble shooting Fire bricks or skamol plates are broken Cracks in the inner housing do not influence the operation Cracks in the inner housing do not influence the operation of the Heat Pure. Odour nuisance When the Heat Pure is used for the first time, a chemical odour is When the Heat Pure is used for the first time, a chemical odour is released due to the enamel being cured;...
- Page 54 Kal-fire bv Geloerveldweg 21 NL – 5951 DH, Belfeld hereby declares, that appliances of the brand Kal-fire with the following fire with the following types Heat Pure are in compliance with the appliances as described in the types Heat Pure are in compliance with the appliances as described in the “EG-type-test certificates”...
- Page 55 Appendix B: Dimension Diagrams APPENDIX B: Dimension diagrams Heat Pure 45 Front view Side view Top view All dimensions shown in mm. Dimensions subject to modification...
- Page 56 Appendix B: Dimension Diagrams Appendix B: Dimension Diagrams Heat Pure 60 Front view Side Side view Top view All dimensions shown in mm. Dimensions subject to modification...
- Page 57 Appendix B: Dimension Diagrams Heat Pure 70 Heat Pure 71 Front view Side view Top view All dimensions shown in mm. Dimensions subject to modification.
- Page 58 Appendix B: Dimension Diagrams Front view Side view Top view All dimensions shown in mm. Dimensions subject to modification.
- Page 59 Appendix B: Dimension Diagrams Heat Pure 85 Front view Side view Top view All dimensions shown in mm. Dimensions subject to modification.
- Page 60 Appendix B: Dimension Diagrams Heat Pure 100 Front view Side view Top view All dimensions shown in mm. Dimensions subject to modification.
- Page 61 Appendix B: Dimension Diagrams Heat Pure 105 Front view Side view Top view All dimensions shown in mm. Dimensions subject to modification.
- Page 62 Appendix B: Dimension Diagrams Top view Heat Pure 110 Front view Side view Top view All dimensions shown in mm. Dimensions subject to modification.
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Page 63: Heat Pure
Appendix B: Dimension Diagrams Heat Pure 120 Front view Side view Top view All dimensions shown in mm. Dimensions subject to modification. -
Page 64: Heat Pure
APPENDIX C: Guarantee APPENDIX C: Guarantee C1 - Proof of guarantee This document is only valid if it is presented together with a dated proof of purchase. Therefore, save this document carefully! Address details customer ___________________________________________ Name: ___________________________________________ Street: ______________________________ Zip code + Place: Type of appliance ________________________________________... -
Page 65: Heat Pure
Heat Pure. Kal-fire B.V. is not liable for the installation of the Heat Pure. The period of guarantee for Kal-fire wood burning built-in fireplaces is five years, commencing on the date of purchase. This date must be clearly and legibly stated on the invoice. - Page 66 APPENDIX C: Guarantee 12. With any on-site service (only in BENELUX countries) by Kal-fire during the guarantee period, the guarantee documents (Appendix C1 and the dated proof of purchase) must be handed over. 13. For service carried out on site, outside the guarantee period, material costs, labour hours and call out costs will be charged.