JUKI DP2100 Instruction Manual
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Also See for DP2100:
- Engineer's manual (124 pages) ,
- Cautions for safety (6 pages) ,
- Specifications (4 pages)
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Summary of Contents for JUKI DP2100
- Page 1 ENGLISH INSTRUCTION MANUAL...
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Page 2: Table Of Contents
CONTENTS 1. SPECIFICATIONS.................1 1-1 Specifications of the machine head ............... 1 1-2 Specifications of the control box ..............1 2. CONFIGURATION ................2 2-1 Sewing machine main unit................2 2-2 Operation panel ....................3 3. INSTALLATION ..................4 3-1 Caution at the time of set-up ................4 3-2 Assembling the pedal section of the stand ........... - Page 3 (3) Changing the needle thread tension <Needle thread tension setting> ........26 (4) Changing the shirring amount <Shirring amount setting> ............27 (5) Changing the shirring amount of auxiliary feed <Auxiliary feed shirring amount setting> ..27 5-7 Creating the pattern <Pattern creation> ............28 5-8 Deleting the pattern <Pattern deletion>............
- Page 4 (1) Changing the length of specified step <Length between steps setting> ........64 (2) Changing the needle thread tension of specified step <Compensation thread tension setting> ..65 (3) Changing the pitch of specified step <Compensation pitch setting> .......... 66 (4) Increasing/decreasing the shirring amount of all steps <Shirring amount increase/decrease setting>...
- Page 5 12-2 Register state at the time of your purchase ..........106 13. CHANGING SEWING MODE .............107 14. CHANGING MEMORY SWITCH DATA ..........108 14-1 Changing procedure of memory switch data..........108 14-2 Memory switch data list ................. 109 14-3 Explanation of compensation thread tension ..........115 (1) Explanation of compensation tension manual (numerical value) ..........
- Page 6 22. COMMUNICATION SCREEN OF MAINTENANCE PERSONNEL LEVEL .................164 22-1 Data which are possible to be handledIn case of the maintenance ..164 22-2 Displaying maintenance personnel level ............. 165 23. Information screen of the maintenance personnel level ....166 23-1 Display of error record ................... 166 23-2 Display of the cumulative working information ...........
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Page 7: Specifications
1. SPECIFICATIONS 1-1 Specifications of the machine head Sewing speed Max. 3,500 rpm (*1) Feed system Intermittent belt feed by direct drive of stepping motor Stitch length Both top and bottom 1.5 to 6 mm Stitch length adjustment system Panel input Stitch length adjustment minimum resolution 0.1 mm Needle bar stroke... -
Page 8: Configuration
2. CONFIGURATION 2-1 Sewing machine main unit 1 Sewing machine head 2 Operation panel 3 Control box 4 Auxiliary table (WORK TOP TABLE) 5 Power switch 6 Main pedal 7 Auxiliary pedal 8 Thread stand 9 Shirring release switch... -
Page 9: Operation Panel
2-2 Operation panel 1 Touch panel, LCD display section 2 Smart media slot card (Use with the lid closed.) 3 Slide switch (Unused • OFF) 4 Connector for RS-232C communication 5 Variable resistor for adjusting color LCD screen contrast 6 Connector for external input 7 Cable... -
Page 10: Installation
3. INSTALLATION 3-1 Caution at the time of set-up 1) Transporting procedure of the sewing machine Hold and transport the sewing machine with two persons as shown in the illustration. Do not hold the handwheel. 2) Caution when placing the sewing machine Do not put protruding articles such as the screwdriver and the like at the location where the sewing machine is placed. -
Page 11: Assembling The Pedal Section Of The Stand
3-2 Assembling the pedal section of the stand 1) Assemble the lower strut to the stand using square nut 7(wide width). 2) Put bush 4 to the pedal 8 and pass it through shaft 5 together with shaft bearing plate 3. Then fix with pedal shaft bearing 2. -
Page 12: Assembling The Table
3-3 Assembling the table 1) Fix hinge seats 5 and machine head supporting rubbers 6 on table 1 with the nails. (Use 2 pcs. each of nail for fixing hinge seats 5 and 1 pc. each of nail for fixing machine head supporting rubbers.) 2) Attach felts 7 to machine head supporting rubbers 6. -
Page 13: Connecting The Power Cable
3-4 Connecting the power cable Connect the cable in accordance with the specifications. • Connection of 3-phase 200V/220V/240V Table AC200 V Green/Yellow AC220 V White Control box AC240 V Plug Black Green/Yellow Green/Yellow- GND White Black White Black Power switch Power soure cord •... -
Page 14: Installing The Cover
3-6 Installing the cover WARNING : When tilting/raising the sewing machine head, perform the work so as not to allow your fingers to be caught in the machine. In addition, to avoid possible accidents caused by abrupt start of the machine, turn OFF the power to the machine before starting the work. -
Page 15: Connecting The Cords
3-9 Connecting the cords Ground wire Sewing machine head CN38 Terminal No. of poles Name of cable CN21 CN38 White 4 poles Power cable of main motor CN25 CN21 White 9 poles Encoder cable of main motor CN26 CN25 Red 2 poles Top feed fan cord CN56 CN26... -
Page 16: Installing The Throat Plate Auxiliary Plate
4) Fix the cords connected to MAIN p.c.b. with cord clamp A. H wandling the cords 1) When fixing the cords, connect them with the sewing machine tilted, and bundle with clip band 1. 2) When the machine head is returned to its home position, Cord clamp A fix the cords with cord fixing... -
Page 17: Installing The Thread Stand
3-12 Installing the thread stand 1) Assemble the thread stand unit and set it to the hole located on the upper right side of the table. 2) Tighten lock nut 1 so that the thread stand unit does not move. 3) When ceiling wiring is possible, pass the power cable through the inside of thread stand rod 2. -
Page 18: Preparation Before Operation
4. PREPARATION BEFORE OPERATION 4-1 Attaching the needle WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Turn the handwheel until the needle bar reaches the highest point of its stroke. -
Page 19: Winding The Bobbin Thread
4-3 WINDING THE BOBBIN THREAD 1) Insert the bobbin deep into the bobbin winder spindle 1 until it will go no further. 2) Pass the bobbin thread pulled out from the spool rested on the right side of the thread stand following the order as shown in the figure on the left. -
Page 20: Attaching And Removing The Bobbin Case
4-5 Attaching and removing the bobbin case For attaching and removing the bobbin case, slide cover 1 up or down to perform it. 1. When attaching the bobbin case, insert it until it will go no further. If it is insufficient, the bobbin case may fall off during sewing. -
Page 21: Operation Of The Sewing Machine (Semi-Automatic Basic Volume)
5. OPERATION OF THE SEWING MACHINE (SEMI-AUTOMATIC BASIC VOLUME) 5-1 Data input scren Button Name of button Description PATTERN SELECTION button Pattern No. being selected at present is displayed on the button and when the button is pressed, PATTERN No. CHANGE screen is displayed. - Page 22 Button Name of button Description PATTERN NEW REGISTER When the button is pressed, pattern No. new register screen is button displayed. PATTERN COPY button When the button is pressed, sewing data copy screen is displayed. LETTER INPUT button When the button is pressed, letter input screen is displayed. NEEDLE THREAD TENSION When the button is pressed, needle thread tension change SETTING button...
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Page 23: Sewing Screen
5-2 Sewing screen Button Name of button Description Max. SEWING SPEED When the button is pressed, max. sewing speed setting screen SETTING button is displayed. MEASURE button When the button is pressed, length of each step is measured during sewing and is reflected to icon display shape of step selection button. COUNTER SETTING button When the button is pressed, bobbin/No. -
Page 24: Details Data Input Screen
5-3 Details data input screen... - Page 25 Button Name of button Description When the button is pressed, the step details button is closed. CANCEL button When the button is pressed, the selected step advances by one. STEP FEED button When the button is pressed, the selected step returns by one. STEP RETURN button When the button is pressed, the details selection screen scrolls D E T A I L S...
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Page 26: Feed Amount
5-4 Feed amount The explanation is given for the feed amount of the sewing machine. Feed amount on the operation consists of the three kinds of feed amounts, bottom feed amount (pitch), main feed amount (pitch + shirring amount) and auxiliary feed amount (pitch + shirring amount + shirring amount for auxiliary feed). -
Page 27: Basic Operation Of The Sewing Machine
5-5 Basic operation of the sewing machine (1) Prepare the materials. Prepare right and left sleeves and garment body. (2) Turn ON the power. 1) Turn ON the power switch. 2) Data input screen is displayed after the display of the initial screen. Auto-lifter does not work until the screen moves to the sewing screen or the new creation screen. - Page 28 3) Press pattern No. button 4) Press ENTER button (4) Select left/right alternate sewing. <Left/right alternate sewing selection> Press LEFT/RIGHT ALTERNATE SEWING button 5 to select the program changeover method (for right sleeve and left sleeve). Alternate sewing, right : Left/right alternate sewing starting from the right sleeve Alternate sewing, left : Left/right alternate sewing starting from the left sleeve...
- Page 29 3) Set sleeves and garment body to the sewing machine. * When temporarily setting the shirring amount to "0" during sewing, press SHIRRING RELEASE switch C. When the switch is pressed, LED lights up and the shirring amount is set to "0". When the switch is pressed twice, LED goes off and the shirring amount returns to the shirring amount of the selected step.
- Page 30 7) Press once knee switch 7. Step of the program advances by one (A). 8) Repeat procedure 5) through 7) until the end of sewing. 9) Perform thread trimming with pedal 8.
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Page 31: Basic Change Of The Set Value
5-6 Basic change of the set value (1) Changing the sewing speed <Max. sewing speed setting> 1) Press MAX. SEWING SPEED SETTING button 1 in the sewing screen. 2) Press MAX. SEWING SPEED CHANGE button (slow) 2 alternately to (fast) and change "speed set value"... -
Page 32: Changing The Needle Thread Tension
2 to change 2) Press "+"/ "–" buttons "sewing pitch" A. 3) Press ENTER button (3) Changing the needle thread tension <Needle thread tension setting> 1) Press NEEDLE THREAD TENSION SETTING button 2 to change needle 2) Press ten keys thread tension set value A. -
Page 33: Changing The Shirring Amount
(4) Changing the shirring amount <Shirring amount setting> 1) Press STEP SELECTION button to select step. 2 to change 2) Press "+"/ "–" buttons shirring amount set value A. (5) Changing the shirring amount of auxiliary feed <Auxiliary feed shirring amount setting> 1) Press STEP SELECTION button to select step. -
Page 34: Creating The Pattern
5-8 Deleting the pattern <Pattern deletion> 1) Press PATTERN SELECTION button 2) Press UP/DOWN SCROLL buttons to display pattern No. button 3 of the pattern to be deleted. 3) Press PATTERN No. buttonn 4) Press PATTERN DELETION button When deleting it, the pattern does not return to the former one. - Page 35 5) Press ENTER button 6) Press CANCEL button...
- Page 36 6. OPERATION OF THE SEWING MACHINE (SEMI-AUTOMATIC APPLICATION VOLUME) 6-1 Correcting the pattern (1) Changing the needle thread tension of specified step <Compensation thread tension setting> * This is the function to add the needle thread tension of the specified step to the overall needle thread tension as much as "compensation needle thread tension set value".
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Page 37: Operation Of The Sewing Machine (Semi-Automatic Application Volume)
6) Press CANCEL button (2) Changing the pitch of specified step (Compensation pitch setting> * The state that is possible to change the step on the sewing screen is the state that step 1 is selected before starting sewing. * This is the function to add the pitch of the specified step to the overall pitch as much as the compensation pitch set value. - Page 38 4 to change 4) Press ten keys compensation pitch set value A. 5) Press ENTER button 6) Press CANCEL button (3) Increasing/decreasing the shirring amount of all steps <Shirring amount increase/decrease setting> 1) Press SEWING DATA DISPLAY button...
- Page 39 2 to change 2) Press "+"/ "–" buttons shirring amount increase/decrease set value A. 3) Press ENTER button (4) Increasing/decreasing the shirring amount immediately after changeover of step <Compensation shirring amount setting> 1) Press STEP SELECTION button to select the step. 2) Press STEP DETAILS button 3) Press COMPENSATION SHIRRING AMOUNT button...
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Page 40: Increasing/Decreasing The Shirring Amount Immediately After Changeover Of Step
4 to change 4) Press "+"/ "–" buttons compensation shirring amount set value A and number of stitches of compensation shirring amount B. Shirring amount Step ¡ Compensation shirring amount is the shirring amount to add to the shirring amount of the step after changeover at the time of step changeover. -
Page 41: Adding The Step
4) Press STEP ADDITION button 5) Press ENTER button 6 ) P r e s s S H I R R I N G A M O U N T b u t t o n s 6 to change shirring amount set value A. - Page 42 5) Press CANCEL button (6) Deleting the step <Step deletion> 1 to change over the 1) Press READY key screen to data input screen A. 2) Press STEP SELECTION button to select the step to be deleted. 3) Press STEP DETAILS button 4) Press DOWN SCROLL button...
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Page 43: Deleting The Step
5) Press STEP DELETION button 6) Press ENTER button 7) Press CANCEL button... - Page 44 (7) Changing the start position of program <Start position change> 1 to change over the 1) Press READY key screen to data input screen A. 2) Press STEP SELECTION button to select the step which is one before the step addition position.
- Page 45 6) Press CANCEL button (8) Mirroring the program of one sleeve and creating the program of the other sleeve <Mirroring function> 1 to change over the 1) Press READY key screen to data input screen A. 2) Press STEP DETAILS button 3) Press MIRRORING button...
- Page 46 5) Press ENTER button 6) Press CANCEL button...
- Page 47 (9) Naming the pattern <Data name setting> 1 to change over the 1) Press READY key screen to data input screen A. 2) Press LETTER INPUT button 3 to input 3) Press LETTER buttons the letter. 4) Cursor in the inputted letter display B can be moved with CURSOR MOVE, LEFT (RIGHT) ) 4.
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Page 48: Naming The Pattern
6-2 Copying the pattern <Pattern copy> (1) Pattern copy in semi-automatic mode <Copy to semi-automatic> 1 to change over the 1) Press READY key screen to data input screen A. 2) Press PATTERN COPY button 3) Press PATTERN No. button 3 to select the pattern of copy source. -
Page 49: Copying The Pattern
7) Press CANCEL button When the number of patterns that have been registered of fully-automatic is 99 patterns, the display is automatically changed over and copied to semi-automatic. (2) Pattern copying from semi-automatic to fully-automatic <Copy to fully-automatic> 1 to change over the 1) Press READY key screen to data input screen A. -
Page 50: Pattern Copying From Semi-Automatic To Fully-Automatic
5) Press SEMI AUTO/FULL AUTO CHANGEOVER 5 to display FULL-AUTO button 6 to input the pattern 6) Press ten keys No. of copy destination. 7) Press ENTER button 8) Press CANCEL button When the number of patterns that have been registered of fully-automatic is 99 patterns, the display is automatically changed over and copied to semi-automatic. -
Page 51: Creating The New Pattern
5-7 Creating the pattern <Pattern creation> The way of correcting the sample pattern and creating the pattern with ease is explained in the basic volume. 1) Prepare the materials. 2) Turn ON the power. 3) Call a sample pattern where the sewing products and number of steps are the same. - Page 52 3 to input the new 3) Press ten keys pattern No. 4) Press ENTER button 5) Change the pitch. Refer to "5-6 (2) Changing the pitch". 6) Select left/right alternate sewing. Refer to "5-5 (4) Select left/right alternate sewing". 7 ) P r e s s S H I R R I N G A M O U N T b u t t o n 5 to input shirring amount.
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Page 53: Using The Other Functions
6-4 Using the other functions (1) Directly calling the pattern from the sewing screen <Direct pattern selection> When registering the patterns which are frequently used to the DIRECT SELECTION button, pattern selection can be simply performed from the operating screen by only pressing the button. For the way of registering the pattern to DIRECT SELECTION button, refer to "12. -
Page 54: Operation Of The Sewing Machinre (Fully-Automatic Basic Volume)
7. OPERATION OF THE SEWING MACHINRE (FULLY-AUTOMATIC BASIC VOLUME) 7-1 Data input screen Button Name of button Description PATTERN SELECTION button Pattern No. being selected at present is displayed on the button and when the button is pressed, pattern No. change screen is displayed. - Page 55 Button Name of button Description PATTERN NEW REGISTER When the button is pressed, pattern No. new register screen is button displayed. PATTERN COPY button When the button is pressed, sewing data copy screen is displayed. LETTER INPUT button When the button is pressed, letter input screen is displayed. NEEDLE THREAD TENSION When the button is pressed, needle thread tension change screen SETTING...
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Page 56: Sewing Screen
7-2 Sewing screen Display Name of button Description MAX. SEWING SPEED When the button is pressed, max. sewing speed setting screen is SETTING button displayed. MEASURE button When the button is pressed, length of each step is measured during sewing and reflected to the icon display shape of step selection button. COUNTER SETTING button When the button is pressed, bobbin/No. -
Page 57: Detailed Data Input Screen
7-3 Detailed data input screen Button Name of button Description CANCEL button When the button is pressed, step details screen is closed. STEP FEED button When the button is pressed, selection step advances by one. STEP RETURN button When the button is pressed, selection step returns by one. DETAILS SELECTION When the button is pressed, details selection screen scrolls forward. - Page 58 Button Name of button Description LENGTH BETWEEN STEPS When the button is pressed, length between steps setting screen SETTING button is displayed. GRADING VALUE SETTING When the button is pressed, grading value setting screen is button displayed. COMPENSATION THREAD When the button is pressed, compensation thread tension setting TENSION SETTING button screen is displayed.
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Page 59: Feed Amount
7-4 Feed amount The explanation is given for the feed amount of the sewing machine. Feed amount on the operation consists of the three kinds of feed amounts, bottom feed amount (pitch), main feed amount (pitch + shirring amount) and auxiliary feed amount (pitch + shirring amount + shirring amount for auxiliary feed). -
Page 60: Basic Operation Of The Sewing Machine
7-5 Basic operation of the sewing machine (1) Prepare the materials. 1) Prepare left and right sleeves, and garment body. (2) Turn the power ON. 1) Turn the power switch ON. 2) Data input screen is displayed after the display of the initial screen. - Page 61 (4) Selecting left/right alternate sewing <Left/right alternate sewing selection> Press LEFT/RIGHT ALTERNATE SEWING button 1 to select program changeover method (for right sleeve and left sleeve). Alternate sewing, right : Left/right alternate sewing starting from the right sleeve Alternate sewing, left : Left/right alternate sewing starting from the left sleeve Right sleeve only : Right sleeve sewing only Left sleeve only : Left sleeve sewing only...
- Page 62 3) Set sleeves and garment body to the sewing machine. * When temporarily setting the shirring amount to "0" during sewing, press SHIRRING RELEASE switch C. When the switch is pressed, LED lights up and the shirring amount is set to "0". When the switch is pressed twice, LED goes off and the shirring amount returns to the shirring amount of the selected step.
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Page 63: Changing The Basic Set Value
9) Perform thread trimming with pedal 5. 7-6 Changing the basic set value (1) Changing the sewing machine speed <Max. sewing speed setting> 1) Press MAX. SEWING SPEED SETTING button 2) Press MAX. SEWING SPEED CHANGE button (slow) 2alternately to (fast) and change "speed set value"... -
Page 64: Changing The Pitch
(2) Changing the pitch <Pitch setting> 1) Press SEWING DATA DISPLAY button 2 to change 2) Press "+"/ "–" buttons pitch set value A. 3) Press ENTER button (3) Changing the needle thread tension <Needle thread tension setting> 1) Press NEEDLE THREAD TENSION SETTING button... -
Page 65: Changing The Shirring Amount
2 to change needle 2) Press ten keys thread tension set value A. 3) Press ENTER button (4) Changing the shirring amount <Shirring amount setting> 1 to 1) Press STEP SELECTION button select the step. 2 to change 2) Press "+"/ "–" buttons shirring amount set value A. -
Page 66: Creating The Pattern
7-7 Creating the pattern <Pattern creation> The way of correcting the sample pattern and creating the pattern with ease is explained in the basic volume. 1) Prepare the materials. 2) Turn the power ON. 3) Call a sample pattern where the sewing product and number of steps are the same. - Page 67 15) Press knee switch 5 once. Step of the program advances by one. (A) 16) Repeat procedures 13) through 15) until the end of sewing. 17) Perform thread trimming with pedal 6.
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Page 68: Deleting The Pattern
7-8 Deleting the pattern <Pattern deletion> 1) Press PATTERN SELECTION button 2) Press UP/DOWN SCROOL button d i s p l a y P A T T E R N N o . b u t t o n 3 to be deleted. 3) Press PATTERN No. - Page 69 5) Press ENTER button 6) Press CANCEL button...
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Page 70: Correcting The Pattern
8. OPERATION OF THE SEWING MACHINE (FULLY-AUTOMATIC APPLICATION VOLUME) 8-1 Correcting the pattern (1) Changing the length of specified step <Length between steps setting> The state that can be changed in the sewing screen is the state that step 1 is selected before starting sewing. -
Page 71: Changing The Needle Thread Tension Of Specified Step
6) Press CANCEL button (2) Changing the needle thread tension of specified step <Compensation thread tension setting> 1) Press STEP SELECTION button to select the step. 2) Press STEP DETAILS button 3) Press COMPENSATION THREAD TENSION SETTING button... -
Page 72: Changing The Pitch Of Specified Step
4 to change 4) Press ten keys compensation thread tension set value A. 5) Press ENTER button 6) Press CANCEL button (3) Changing the pitch of specified step <Compensation pitch setting> The state that can be changed in the sewing screen is the state that step 1 is selected before starting sewing. - Page 73 2) P r e s s S T E P F E E D / R E T U R N b u t t o n s 2 to select the step to be changed. 3) Press COMPENSATION PITCH button 4 to change 4) Press ten keys compensation pitch set value A.
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Page 74: Increasing/Decreasing The Shirring Amount Of All Steps
(4) Increasing/decreasing the shirring amount of all steps <Shirring amount increase/decrease setting> 1) Press SEWING DATA DISPLAY button 2to change 2) Press "+"/ "–" buttons pitch set value A. 3) Press ENTER button 4) Check set value B. -
Page 75: Increasing/Decreasing The Shirring Amount Immediately After Changeover Of Step
(5) Increasing/decreasing the shirring amount immediately after changeover of step <Compensation shirring amount setting> 1 to 1) Press STEP SELECTION button select the step. 2) Press STEP DETAILS button 3) Press COMPENSATION SHIRRING AMOUNT SETTING button 4 to change 4) Press "+"/ "–" buttons compensation shirring amount set value A and number of stitches of compensation shirring amount B. -
Page 76: Adding The Step
6) Press CANCEL button (6) Adding the step <Step addition> 1 to change over the 1) Press READY key screen to data input screen A. 2) Press STEP SELECTION button to select the step which is one before the step addition position. - Page 77 5) Press ENTER button 6) P r e s s S H I R R I N G A M O U N T b u t t o n s 7 to change shirring amount set value B. 7) Press ENTER button 8) Press CANCEL button...
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Page 78: Deleting The Step
(7) Deleting the step <Step deletion> 1 to change over the 1) Press READY key screen to data input screen A. 2) Press STEP SELECTION button to select the step to be deleted. 3) Press STEP DETAILS button 4) Change over the display with SCROLL buttons 4 and press STEP DELETION button 5) Press ENTER button... - Page 79 6) Press CANCEL button...
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Page 80: Changing Gent's/Ladies' Wear Classification
(8) Changing gent's/ladies' wear classification <Gent's/ladies' selection> 1) Press SEWING DATA DISPLAY button 2) Press GENT'S/LADIES' SELECTION button 2 to change the selection. 3) Press ENTER button 4) Check the contents 4. -
Page 81: Changing The Size
(9) Changing the size <Size change> 1) Press SEWING DATA DISPLAY button 2 to change 2) Press "+"/ "–" buttons the size. 3) Press ENTER button 4) Check set value 4. -
Page 82: Setting The Offset Value Of Grading
(10) Setting the offset value of grading <Grading value setting> Grading is the way to enlarge or reduce the basic pattern and develop the size. Here, increased or decreased value per size when the size is changed can be set at every step. 1 to change over the 1) Press READY key screen to data input screen A. -
Page 83: Changing The Start Position Of Program
7) Press CANCEL button (11) Changing the start position of program <Start position change> 1 to change over the 1) Press READY key screen to data input screen. 2) Press STEP SELECTION button to select the step you desire to set the start position. 3) Press STEP DETAILS button 4) Press START POSITION CHANGE button... -
Page 84: Mirroring Function
5) Press ENTER button 6) Press CANCEL button When the start position is changed, simultaneously the shirring amount data of each step move together. (12) Mirroring the program of one sleeve and creating the program of the other one <Mirroring function> 1 to change over the 1) Press READY key screen to data input screen. - Page 85 3) Press MIRRORING button 4) Press ENTER button 5) Press CANCEL button...
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Page 86: Naming The Pattern
(13) Naming the pattern <Data name setting> 1 to change over the 1) Press READY key screen to data input screen A. 2) Press LETTER INPUT button 3 to input the 3) Press LETTER button letter. 4) Cursor inside input letter display B can be moved with CURSOR, LEFT (RIGHT) MOVE button ) 4. -
Page 87: Copying The Pattern
8-2 Copying the pattern <Pattern copy> (1) Pattern copy in the fully-automatic <Copy to fully-automatic> 1 to change over the 1) Press READY key screen to data input screen A. 2) Press PATTERN COPY button 3) Press PATTERN No. button 3 to select the pattern of copy source. -
Page 88: Pattern Copy From Fully-Automatic To Semi-Automatic
7) Press CANCEL button * When the number of registered patterns of fully- automatic is 99 patterns, the display is automatically changed over and the pattern is copied to semi-automatic. (2) Pattern copy from fully-automatic to semi-automatic <Copy to semi-automatic> 1 to change over the 1) Press READY key screen to data input screen A. -
Page 89: Creating A New Pattern
5) Press SEMI AUTO/FULL AUTO CHANGEOVER 5 to display SEMI AUTO button 6 to input the pattern 6) Press ten keys No. of copy destination. 7) Press ENTER button 8) Press CANCEL button * When the number of registered patterns of fully- automatic is 99 patterns, the display is automatically changed over and the pattern is copied to semi-automatic. - Page 90 3 to input new pattern 3) Press ten keys No. (When creating sleeve wadding pattern, press SLEEVE WADDING PATTERN CREATION button 4) Press ENTER button 5) Change pitch and basic size. Refer to "7-6 (2) Changing the pitch". Refer to "8-1 (9) Changing the size".
- Page 91 [ In case of teaching inputting ] 8) Set the materials and perform sewing. 9) The sewing machine stops at the changeover position of the step. 10) Press the knee switch. 11) Repeat procedures 7) through 10). !0 after registering 12) Press ENTER button the length between steps, the program of inputted sleeve is registered to the pattern.
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Page 92: Using Other Functions
8-4 Using other functions (1) Directly calling the pattern from sewing screen <Direct pattern selection> When the patterns which are frequently used are registered to the direct selection button, it is possible to select the patterns with ease from the operating screen by pressing the button only. -
Page 93: Re-Registering The Length Between Steps
(2) Re-registering the length between steps <Measure function> 1) Press MEASURE button 2) Start sewing. 3) When sewing is performed up to the next notch, stop the sewing machine once. 4) Press knee switch 5 once. Step of the programs advances by one. -
Page 94: Operation Of The Sewing Machine (Manual Basic Volume)
9. OPERATION OF THE SEWING MACHINE (MANUAL BASIC VOLUME) 9-1 Data input screen Button Name of button Description NEEDLE THREAD When the button is pressed, needle thread tension change TENSION SETTING button screen is displayed. DISK RISE button When the button is pressed, thread tension disk No. 1 rises. (Turn OFF the base tension during waiting.) MANUAL DETAILS... -
Page 95: Sewing Screen
Button Name of button Description READY key Changeover of data input screen and sewing screen is performed. INFORMATION key Changeover of data input screen and information screen is performed. COMMUNICATION key Changeover of data input screen and communication screen is performed. MODE key Changeover of data input screen and mode changeover screen to perform various details setting is performed. -
Page 96: Details Data Input Screen
9-3 Details data input screen Button Name of button Description AUXILIARY PEDAL When the button is pressed, auxiliary pedal operation mode OPERATION MODE selection screen is displayed. SELECTION button AUXILIARY FEED MODE When the button is pressed, auxiliary feed operation mode SELECTION button selection screen is displayed. -
Page 97: Basic Operation Of The Sewing Machine
9-4 Basic operation of the sewing machine (1) Prepare the materials. Prepare left and right sleeves, and garment body. (2) Turn the power ON. 1) Turn the power switch ON. 2) Data input screen is displayed after the initial screen was displayed. Auto-lifter does not work until the screen moves to the sewing screen. -
Page 98: Changing The Basic Set Value
5) Adjust the shirring amount with auxiliary pedal 3. 6) Perform thread trimming with pedal 4 at the end of sewing. 9-5 Changing the basic set value (1) Changing the sewing speed <Max. sewing speed setting> 1) Press MAX. SEWING SPEED SETTING button 2) Press MAX. -
Page 99: Changing The Pitch
(2) Changing the pitch <Pitch setting> 1) Press MANUAL DETAILS SETTING button 2) Press BASE PITCH SETTING button 3) Input base pitch set value A with ten keys 4) Press ENTER key... -
Page 100: Changing The Needle Thread Tension
(3) Changing the needle thread tension <Needle thread tension setting> 1) Press NEEDLE THREAD TENSION CHANGE button 2) Input needle thread tension set value A with ten keys 3) Press ENTER button... -
Page 101: Operation Of The Sewing Machine (Manual Application Volume)
10. OPERATION OF THE SEWING MACHINE (MANUAL APPLICATION VOLUME) 10-1 Changing the detailed set value (1) Changing the operating mode of auxiliary pedal <Auxiliary pedal operation selection> Changing from interlock mode A to step mode B "What is the interlock mode like ?" It is the mode that "shirring amount"... -
Page 102: Changing The Auxiliary Feed Operating Mode
3) Press STEP MODE SELECTION button * When step mode is selected, shirring amount range setting is fixed to – 4 to + 35. 4) Press ENTER button 5) Press CANCEL button (2) Changing the auxiliary feed operating mode <Auxiliary feed mode selection> 1) Press MANUAL DETAILS SETTING button... - Page 103 2) Press AUXILIARY FEED MODE SELECTION button 3) Select the auxiliary feed operating mode. 4 : Fixed value can be manually inputted by numeral and set. 5 : Fixed value can be manually inputted by ratio (%) and set. 6 : Operation interlocking the shirring amount is performed.
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Page 104: Setting The Auxiliary Feed Interlock Mode
(3) Setting the auxiliary feed interlock mode <Auxiliary feed interlock mode setting> 6 or 7 of the previous item 3) is selected at "10-1 (2) Changing the It is the setting when operating mode of auxiliary feed". 1) Press MANUAL DETAILS SETTING button 2) Press AUXILIARY FEED INTERLOCK MODE SETTING button... - Page 105 3) Perform the auxiliary feed interlock mode setting. 1. Press SHIRRING AMOUNT RANGE SETTING 3 of LV.1 and input the upper limit button value of shirring amount range of LV.1 with ten keys 2. Next, press AUXILIARY FEED SHIRRING 4 of LV.1 to AMOUNT SETTING button input auxiliary feed shirring amount value of LV.1 with ten keys...
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Page 106: Setting The Range Of Shirring Amount
(4) Setting the range of shirring amount <Shirring amount range setting> It is the setting when the interlock mode is selected at "10-1 (1) Changing the operating mode of auxiliary pedal". 1) Press DETAILS SETTING button 2) Press SHIRRING AMOUNT RANGE SETTING button 3) Input the lower limit value of shirring amount range buttons 3. -
Page 107: Setting The Compensation Thread Tension
(5) Setting the compensation thread tension <Compensation thread tension setting> 1) Press MANUAL DETAILS SETTING button 2) Press COMPENSATION THREAD TENSION SETTING button 3) Input compensation thread tension set value A with ten keys 4) Press ENTER button... -
Page 108: Using Counter
5) Press CANCEL button 11. USING COUNTER 11-1 Setting procedure of the counter 1) Display the counter setting screen. 1 is pressed, COUNTER When MODE key 2 is displayed. SETTING button When this button is pressed, the counter setting screen is displayed. 2) Selection of kinds of counters This sewing machine has two kinds of counters, i. - Page 109 [ Sewing counter ] UP counter Every time the sewing is performed, the existing value is counted up. When the existing value is equal to the set value, the count-up screen is displayed. DOWN counter Every time the sewing is performed, the existing value is counted down.
- Page 110 3) Change of counter set value In case of the sewing counter, press SEWING COUNTER SET VALUE CHANGE button 1, and in case of the No. of pcs. counter, press NO. OF PCS. COUNTER SET VALUE CHANGE 2, and the set value input screen is button displayed.
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Page 111: Count-Up Releasing Procedure
11-2 Count-up releasing procedure When count-up condition is reached during sewing work, the count-up screen is displayed and the buzzer 1 to reset the beeps.Press CLEAR button counter and the screen returns to the sewing screen. Then the counter starts counting again. 12. -
Page 112: Register State At The Time Of Your Purchase
2) Select the button to be registered. Direct patterns can be registered up to 10 patterns. 3 are displayed 10 direct buttons on the screen. When the button located on the position you desire to register is pressed, the pattern No. list screen is displayed. 3) Select the pattern No. -
Page 113: Changing Sewing Mode
13. CHANGING SEWING MODE 1) Display the sewing mode selection screen. 1 is pressed, MODE When MODE key 2 is displayed on the SELECTION button screen. 2) Select the sewing mode. 2 to Press MODE SELECTION button select the sewing mode you desire to sew. Image of the button of the sewing mode selection button changes according to the sewing mode which is selected at present. -
Page 114: Changing Memory Switch Data
14. CHANGING MEMORY SWITCH DATA 14-1 Changing procedure of memory switch data 1) Display the memory switch data list screen. 1 is pressed, MEMORY When MODE key 2 is displayed on the SWITCH button screen. When this button is pressed, the memory switch data list screen is displayed. -
Page 115: Memory Switch Data List
14-2 Memory switch data list 1) Level 1 Memory switch data (level 1) are the motion data that the sewing machine has in common and the data that operate on all sewing patterns in common. Item Setting range Edit unit Initial display Reverse stitching at the sewing start selection –... - Page 116 Item Setting range Edit unit Initial display Compensation tension mode selection – – – – – – Manual Select from among manual (numerical value), manual (level) (numerical and automatic. value) : Numerical value : Level : Automatic For setting procedure of the manual (numerical value), refer "14-3 (1) Explanation of compensation tension manual (numerical value)".
- Page 117 Item Setting range Edit unit Initial display Knee switch use selection – – – – – – Whether knee switch for step changeover is used or not is selected. : Unused : Use – – – – – – Shirring amount interlock function at the time of change of pitch selection corrected Whether shirring amount set to each step at the time of...
- Page 118 Item Setting range Edit unit Initial display Flicker reduction function setting 0 to 8 This function is set when hand lamp flickers. 0 : Without flicker reduction function 1 : Less effective / 8 : more effective Rotation start pedal stroke setting 0.1mm 1.0 to 5.0 3.0mm...
- Page 119 Item Setting range Edit unit Initial display Reverse stitching at the sewing start A/M changeover – – – – – – Speed by function selection manual Designation of sewing speed of reverse stitching at the operation sewing start is selected. : In accordance with the speed by manual operation of pedal or the like : In accordance with the speed set by...
- Page 120 Item Setting range Edit unit Initial display Top feed amount compensation value 0.1mm –1.0 to 1.0 setting Compensation value of set value and actual value of top feed amount is set. Thread tension curve selection – – – – – – Standard Inclination of thread tension curve is selected.
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Page 121: Explanation Of Compensation Thread Tension
14-3 Explanation of compensation thread tension The sewing machine is capable of changing over the setting procedure of compensation tension in the data input screen and the step details setting in the sewing screen by selection of the compensation tension mode. - Page 122 3) Make the compensation tension manual (numerical value) effective. Select EFFECTIVE button 4) Determine the compensation tension manual (numerical value) 6 is pressed, the When ENTER button compensation tension mode selection screen is closed and selection of the compensation tension mode is completed.
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Page 123: Explanation Of Compensation Tension Manual (Level)
6) Set the compensation tension manual (numerical value). Input the compensation tension value for the step to be selected with numerical value. The inputted numerical value is added to or subtracted from the needle thread tension value in motion as the offset value. - Page 124 3) Make the compensation tension manual (level) effective. Select EFFECTIVE button 4) Determine the compensation tension manual (level). 6 is pressed, the When ENTER button compensation tension mode selection screen is closed and selection of the compensation tension mode is completed. And, the screen returns to the memory switch list screen.
- Page 125 !3 is pressed, the data When MODE key input screen is displayed. Press STEP DETAILS !4 to open the step SETTING button details screen. 7) Select Compensation tension manual (level) setting screen. Press Compensation thread tension !5 in the screen to display setting button the compensation thread tension pop-up screen.
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Page 126: Explanation Of Compensation Thread Tension Automatic
(3) Explanation of compensation thread tension automatic Compensation thread tension automatic is the way to automatically assign the compensation thread tension value based on the shirring amount to which the compensation thread tension value that can be set for each step is set. - Page 127 5) S e l e c t C o m p e n s a t i o n t e n s i o n automatic setting. Press UP/DOWN SCROLL buttons 3 to select Compensation thread tension 7. Compensation tension automatic button mode selection screen is displayed.
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Page 128: Explanation Of The Shirring Smoothing Function
14-4 Explanation of the shirring smoothing function The sewing machine is equipped with the smoothing function to control the sudden change of shirring amount at the time of changeover of the step. The value which is set here is reflected to each step of all pattern data. -
Page 129: Setting Of The Shirring Smoothing Function
(2) Setting of the shirring smoothing function Setting procedure of the shirring smoothing function is explained. 1) Display the memory switch list screen. 1 is pressed, MEMORY When MODE key 2 is displayed on the SWITCH button screen. When this button is pressed, the memory switch list screen is displayed. -
Page 130: Explanation Of The Size Class
6) Determine the setting of shirring smoothing function. 8 is pressed, the When ENTER button shirring smoothing function setting screen is closed and the setting is determined. And, the screen returns to the memory switch list screen. 9 is pressed, the data When MODE key input screen is displayed. - Page 131 2) Select Size class. Press UP/DOWN SCROLL buttons 3 to select Size class setting button 4 . The size class setting screen is displayed. 3) Select the size of country class. (Germany) Ladies (Germany) Girls (France) (Italy) (America) (Japan) Select the size from buttons 5. 4) Select gents'/ladies' wear.
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Page 132: Size Development
(2) Size development Size development for the respective country classes is shown below. -
Page 133: Error Code List
15. ERROR CODE LIST Pictograph Description of error Error code How to recover Place of recovery E000 Contact of initialization of main shaft Turn OFF the EEP-ROM of MAIN p.c.b. power. When data is not written in EEP-ROM or data is broken, data is automatically initialized and the initialization is informed. - Page 134 Description of error Error code Pictograph How to recover Place of recovery E012 Read error P o s s i b l e t o Previous screen Data read from external media cannot be recover by reset. performed. P o s s i b l e t o E013 Write error Previous screen...
- Page 135 Pictograph Description of error Error code How to recover Place of recovery E702 Abnormality of control Turn OFF the CPU performed processing other than power. supposed. Panel is connected to the machine other Possible to E703 than supposed. (Machine type error) rewrite program When machine type code of system is after pressing...
- Page 136 Description of error Error code Pictograph How to recover Place of recovery E811 Overvoltage Turn OFF the When power overvoltage signal (OVL) which power. is output when input power is 280V or more is detected. Turn OFF the Low voltage E813 power.
- Page 137 Pictograph Error code Description of error How to recover Place of recovery CPLD reading abnormality Turn OFF the E941 When input signal from CPLD is read twice power. and they do not agree with each other even when trying 10 ms or more when turning ON the power.
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Page 138: Using Communication Function
PM-1 Format of the data which can be used in VD00 .vdt Vector format data common among JUKI sewing machines. Format of the data of sewing proper to DP such as number of steps, length of step, shirring DP00 .epd Parameter data amount, thread tension value, etc. -
Page 139: Performing Communication By Using The Smart Media
16-2 Performing communication by using the smart media [ Setting procedure ] 1) When the upper side cover located on the side of the operation panel is opened, there is the inserting Contact part opening for smart media card. Put the contact part of the card to the front side and insert it into the opening. - Page 140 [ Performing format ] In case of re-formating the smart media, be sure to perform it with IP-200. The smart media formated with the personal computer cannot be read with IP-200. 1) Display the smart media format screen. 1 switch is held pressed for three When 2 is seconds, smart media format button...
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Page 141: Performing Communication By Using Rs-232C
16-3 Performing communication by using RS-232C [ Setting procedure ] It is possible to send and receive the data, by using RS-232C cable, with the personal computer or the like. For the cable to be connected, connect reverse type 9-pin (female) to the operation panel side. f the contact part becomes dirty, failure of contact will be caused. - Page 142 2) Select the kind of data.When data selection button 2 is pressed, the data selection screen is 3 of kind of displayed.Select button data to be communicated. The selected button is displayed in reverse video. 3) Determine the kind of data. 4 is pressed, the kind When ENTER button of data selection screen is closed and the selection...
- Page 143 5) Select the data No. 9 is pressed, the writing file selection When screen is displayed. Input the file No. of the data you desire to write. For the file No., input the numerals of the part of VD00 .vdt of the file name. Designation of the pattern No.
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Page 144: Information Function
17. INFORMATION FUNCTION There are three functions below in the information function. 1) Oil replacement (grease-up) time, needle replacement time, cleaning time, etc. can be specified and the warning notice can be performed after the lapse of the specified time. Refer to "17-1 Observing the maintenance and inspection information"... - Page 145 Information on the following three items is displayed in the maintenance and inspection information screen. • Needle replacement (1,000 stitches) • Cleaning time (hour) • Oil replacement time (hour) (Grease-up time) The interval to inform of the inspection for each item in button 3 is displayed at 4, and remaining time up to the replacement is displayed at 5.
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Page 146: Inputting The Inspection Time
4) Display the threading diagram. 7 displayed in the When threading button maintenance and inspection screen is pressed, the needle thread threading diagram is displayed. Observe it when performing threading. 17-2 Inputting the inspection time 1) Display the information screen (maintenance personnel level). -
Page 147: Releasing Procedure Of The Warning
The same information as that in the normal maintenance and inspection information screen is displayed in the maintenance and inspection information screen. When button 3 of the item you desire to change the inspection time is pressed, the inspection time input screen is displayed. -
Page 148: Observing The Production Control Information
17-4 Observing the production control information It is possible to designate the start, display the number of pieces of production from the start to the existing time, display the number of pieces of production target, etc. in the production control screen. There are two kinds of display ways for the production control screen. -
Page 149: When Displaying From The Sewing Screen
(2) When displaying from the sewing screen 1) Display the sewing screen. 1 of the switch seat When READY key section is pressed in the data input screen, the sewing screen is displayed. 2) Display the production control screen. 2 of the switch seat When information key section is pressed in the sewing screen, the production control screen is displayed. -
Page 150: Performing Setting Of The Production Control Information
17-5 Performing setting of the production control information 1) Display the production control screen. Display the production control screen referring to "17-4 Observing the production control information". 2) Input the final target value. First, input the number of pieces of the target of production in the process to which sewing is performed from now on. - Page 151 4) Input the number of times of thread trimming. Next, input the number of times of thread trimming per process. When number of times of thread trimming button 5 in the previous page is pressed, the number of times of thread trimming input screen is displayed.
- Page 152 7) Clear the counted value. When clearing the counted value, set the count to the stop state and press CLEAR button The value to be cleared is the present target value !0 and actual results value !1 only. (Note) CLEAR button is displayed only in case of stop state.
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Page 153: Observing The Working Measurement Information
17-6 Observing the working measurement information 1) Display the information screen. 1 of the switch seat When information key section is pressed in the data input screen, the information screen is displayed. 2) Display the working measurement screen. Press working measurement screen display button 2 in the information screen. - Page 154 3) Input the number of times of thread trimming. Next, input the number of times of thread trimming per process. When number of times of thread 5 in the previous page is trimming button pressed, the number of times of thread trimming input screen is displayed.
- Page 155 6) Clear the counted value. When clearing the counted value, set the count to the stop state and press CLEAR button (Note) CLEAR button is displayed in case of the stop state only. 6 is pressed, the clear When CLEAR button confirmation screen is displayed.
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Page 156: Trial Sewing Function
18. TRIAL SEWING FUNCTION Data created with PM-1 (sewing data creation and edit software) can be sewn on trial by on-line connection of the personal computer with the sewing machine. Transmit data Connect the personal computer with IP-200 and transmit data to the sewing machine after creation of data with PM-1. - Page 157 3) Perform trial sewing. 3 is pressed, the When READY switch trial sewing screen is displayed. Trial sewing can be performed in this state. 4) Register the data to the pattern. When the data which has been sewn on trial is registered to the panel, press REGISTER button 4 displayed in the trial sewing screen, and the register screen is displayed.
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Page 158: Performing Key Lock
19. PERFORMING KEY LOCK 1) Display the key lock screen. 1 key for three seconds, and the Press 2 is displayed on the KEY LOCK button screen. When this button is pressed down, the key lock screen is displayed. The existing setting state is displayed on the KEY LOCK button. - Page 159 3) Close the mode screen and display the data input screen. When the mode screen is closed and the data input 5 showing screen is displayed, pictograph the key lock state is displayed on the right-hand side of the pattern No. display. Besides, only the buttons which are possible to be used even in the key lock state are displayed.
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Page 160: Displaying Version Information
20. DISPLAYING VERSION INFORMATION 1) Display the version information screen. 1 key for three seconds, and the Press 2 is VERSION INFORMATION button displayed on the screen. When this button is pressed down, the version information screen is displayed. The version information on the sewing machine you use is displayed on the version information scren, and it is possible to check it. -
Page 161: Using Check Program
21. USING CHECK PROGRAM 21-1 Displaying the check program screen 1 key for three seconds, and CHECK Press 2 is displayed on the PROGRAM button screen. When this button is pressed down, the check program screen is displayed. There are 5 items below in the check program. Auxiliary pedal setting Refer to "21-2 Performing the auxiliary pedal... -
Page 162: Performing The Auxiliary Pedal Setting
21-2 Performing the auxiliary pedal setting 1) Display the auxiliary pedal setting screen. When AUXILIARY PEDAL SETTING button 1 in the check program screen is pressed, the auxiliary pedal setting screen is displayed. 2) Perform the auxiliary pedal setting. ™ Auxiliary pedal release position setting : Release the auxiliary pedal and press AUXILIARY PEDAL RELEASE POSITION SETTING button 2 When the display is determined, press... -
Page 163: Performing Checking Of A/D Value Of Auxiliary Pedal
21-3 Performing checking of A/D value of auxiliary pedal 1) Display the check screen of A/D value of auxiliary pedal. 1 of A/D value of When CHECK button auxiliary pedal of the check program screen is pressed, the A/D value of auxiliary pedal check screen is displayed. -
Page 164: Performing Touch Panel Compensation
2) Check whether any dot of LCD is omitted. The screen of LCD check screen is displayed by one color only. Check in this state whether any dot is omitted or not. After checking, press CANCEL button The LCD check screen is closed and the check program screen is displayed. - Page 165 3) Press the lower right position. 4 located at the lower right Press red circle position on the screen. When finishing the compensation, press CANCEL button 4) Press the upper left position. 5 located at the upper left Press red circle position on the screen.
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Page 166: Performing The Input Signal Check
6) Store the data. When 4 points have been pressed, the screen showing power-OFF prohibition is displayed since the compensation data are to be stored. Do not turn OFF the power while this screen is being displayed. W h e n t h e p o w e r i s t u r n e d O F F , t h e compensated data are not stored. - Page 167 6 kinds of the input signals are displayed as below. Pictograph Description of sensor Step changeover switch Shirring release switch Needle UP position detection Needle DOWN position detection Semilunar plate detection Head tilt sensor...
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Page 168: Performing The Output Signal Check
21-7 Performing the output signal check 1) Display the output signal check screen. When OUTPUT SIGNAL CHECK button of the check program screen is pressed, the output signal check screen is displayed. 2) Perform the output signal check. Output state of the various output signals can be checked in the output signal check screen. - Page 169 9 kinds of the output signals are displayed as below. Pictograph Description of sensor Shirring release LED Buzzer Top feed stepping motor Bottom feed stepping motor Auxiliary feed stepping motor Stepping motor current Stepping motor OFF Presser lifter solenoid Thread trimmer solenoid...
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Page 170: Communication Screen Of Maintenance Personnel Level
22. COMMUNICATION SCREEN OF MAINTENANCE PERSONNEL LEVEL For the communication screen, the level which is normally used and the one which is used by the maintenance personnel are different in the kinds of data to be handled. 22-1 Data which are possible to be handledIn case of the maintenance personnel level, it is possible to use 5 different kinds of data in addition to the normal two kinds.The respective data formats are as below. -
Page 171: Displaying Maintenance Personnel Level
22-2 Displaying maintenance personnel level 1) Display the communication screen of the maintenance personnel level. 1 is pressed as long as three When key seconds, the image located at the upper left 2 and position is changed to orange color the communication screen of the maintenance personnel level is displayed. -
Page 172: Information Screen Of The Maintenance Personnel Level
23. Information screen of the maintenance personnel level 23-1 Display of error record 1) Display the information screen of the maintenance personnel level. 1 of switch When INFORMATION key seat section is pressed for approximately three seconds in the data input screen, the information screen of the maintenance personnel level is displayed. -
Page 173: Display Of The Cumulative Working Information
3) Display the details of error. When you desire to know the details of error, press 6 you desire ERROR button to know. The error detail screen is displayed. Pictograph 8 corresponding to the error code is displayed in the error detail screen. Refer to "15. -
Page 174: Maintenance
24. MAINTENANCE 24-1 Replacing procedure of feed belt WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Caution : The standard of the time of replacement is one year although it depends on the frequency of use.Replace the belt with a new one when it is observed that feed force is excessively deteriorated or the like. -
Page 175: Replacing The Bottom Feed Belt
(2) Replacing the bottom feed belt 1) Turn presser lever 5, raise walking foot 6, and remove throat plate auxiliary plate 1, hook cover asm. 2, frame cover 3 and bottom feed cover 4. 2) Loosen setscrews 8 in the bottom feed tension plate. -
Page 176: Changing The Amount Of Alternate Vertical Movement Of Walking Foot And Presser Foot
24-2 Changing the amount of alternate vertical movement of walking foot and presser foot WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) State of walking foot and presser foot at the time of delivery Cam rod position Top feed arm lowest position Amount of alternate vertical movement of walking foot... -
Page 177: When Making Equal The Amount Of Alternate Vertical Movement Of Walking Foot And Presser Foot
WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) When making equal the amount of alternate vertical movement of walking foot and presser foot (When making the amount equal to 1.5 mm) 1) Bring the needle bar to its lower dead point. -
Page 178: Adjusting The Height Of The Walking Foot And The Presser Foot
24-3 Adjusting the height of the walking foot and the presser foot WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) Adjusting the height of walking foot 1) Bring the needle bar to its upper dead point. -
Page 179: Adjusting The Needle And The Hook
24-4 Adjusting the needle and the hook WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) Adjusting the height of needle bar 1) Remove throat plate auxiliary plate 1 and hook cover asm. -
Page 180: Adjusting The Thread Trimmer
24-5 Adjusting the thread trimmer WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) Adjusting the thread trimmer cam timing 1) Turn the handwheel to the position where the thread take-up lever comes a little before its upper dead point. - Page 181 2) Adjusting the position of the cam roller Loosen stopper lock nut 8, turn the stopper, and Bottom surface tighten cam roller 6 at the position of 11.8 mm. of base plate (Refer to the illustration on the left side.) 1.
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Page 182: Adjusting The Position Of The Moving Knife And The Counter Knife
(4) Adjusting the position of the moving knife and the counter knife Install moving knife 1 by making it come in contact with the moving knife base. Install counter knife 4 together with knife pressure adjustment plate 5. 1) Loosen counter knife setscrew 3, adjust so that moving knife eyeend blade section 1 and counter knife blade section 4come in contact with each other in parallel, slightly press knife pressure... -
Page 183: Others
25. OTHERS 25-1 Troubles in sewing and the corrective measures Troubles Causes Corrective measures 1 Thread path, needle point, hook blade ™ Remove the sharp edges or burrs on the 1. Thread breakage point or bobbin case resting on the throat blade point of hook using a fine emery paper. -
Page 184: Drawing Of The Table
A 4 x ø3.4 on the bottom surface, depth 20 (Drill a hole at the time of set-up.) ø11 ø7 B JUKI logotype C Jointless at the joining of slant section D ø24 drilled hole ø19 E ø18 drilled hole ø3.5... -
Page 185: Work Top Table
34 ± 34 ± 250 ± 250 ± 14.5 34 ± 34 ± Z - Z (1:1) (6 places) ø4 A 4 x 6.6 drill B 8 x 6.6 drill, depth 17, spot facing depth 2 ø8 C JUKI logotype 90˚... -
Page 186: Edge Stopper A
Part No. : 40013087 26-3 Edge stopper A 275 ± 275 ± 3 x ø 2.5 depth 14... -
Page 187: Edge Stopper B
Part No. : 40013088 26-4 Edge stopper B 250 ± 250 ± 3 x ø 2.5 depth 14 Contents...
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