Table of Contents
Subscribe to Our Youtube Channel
Summary of Contents for CareUcar Battery Analyzer
- Page 1 Battery Analyzer User’s Manual Version: 2.0 Battery Analyzer Series Battery Analyzer Do-It-Auto Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
-
Page 2: Table Of Contents
15.4 Rough CCA Guide-------------------------------------------------------------------------------------------- 38 16. Alternator Test ------------------------------------------------------------------------------------- 16.1 Start Testing----------------------------------------------------------------------------------------------------39 17. Cranking Test -------------------------------------------------------------------------------------- 17.1 Begin Testing---------------------------------------------------------------------------------------------------42 18. Notice------------------------------------------------------------------------------------------------- 18.1 Disclaimer-------------------------------------------------------------------------------------------------------43 19. Warranty Information----------------------------------------------------------------------------- 19.1 Limited Warranty----------------------------------------------------------------------------------------------44 19.2 Limitations of Warranty-------------------------------------------------------------------------------------45 Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... -
Page 3: Introduction
1.0 - Introduction 1.1-The Product: This Battery Analyzer is designed to test the condition of the automotive battery using conductance method. Unlike the conventional method of draining the battery by applying resistance load to it and obtain the result from the meter gauge;... -
Page 4: Specifications
To protect your eyes from propellant object such as caustic liquids, always wear safety eye protection. Fuel and battery vapors are highly flammable. DO NOT SMOKE NEAR THE VEHICLE DURING TESTING. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... - Page 5 When the engine is running, be cautious when working around the ignition coil, distributor cap, ignition wires and spark plugs. They are HIGH VOLTAGE components that can cause electrical Shock. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
-
Page 6: Other Precautions
2.2 Other Precautions: • This battery analyzer is meant for testing of 12 Volts batteries only. • Its operating voltage is from 9V ~ 15V DC and should not be tested on 24V directly. It will cause damage the unit. For 12V x 2 batteries (in series or parallel), disconnect the connections and test them individually. -
Page 7: Working With Batteries
For non-sealed batteries, check the electrolyte level. Make sure it is covering the plates, and it is not frozen before starting to recharge. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... - Page 8 MANUAL charger will not damage the vehicle's electrical system with high voltages. If this is even a remote possibility, then disconnect the vehicle's battery cables from the battery BEFORE connecting the charger. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
-
Page 9: Types Of Batteries
The plates may be composed of Lead sponge, but it is coarser and heavier than that used in starting batteries. "Hybrid" types should not be discharged more than 50%. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... - Page 10 All Gel Cell batteries are sealed and a few are "valve regulated", which means that a tiny valve keeps a slight positive pressure. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
-
Page 11: The Analyzer
Wet Cell. Also, there is little chance of a hydrogen gas explosion or corrosion when using these batteries which made them the safest lead acid batteries. 5.0 - The Battery Analyzer 5.1 - Main Unit LCD Display... -
Page 12: Key Functions
100 units. 12 - Press this key will ENTER into the selected function. To EXIT, press this key once will return back to the previous screen. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... -
Page 13: Battery Diagnosis
6.0 - Battery Diagnosis 6.1 – Start Analyzing This battery analyzer can perform testing while the battery is still fixed on the vehicle. Please make sure the engine is OFF. Attach the clips onto the battery terminal posts and the battery analyzer will power up and lights up the LCD display screen as shown (Fig.3). - Page 14 (Fig.6) below Figure 6 Wait until the surface voltage cleaning had completed, the analyzer will advise as follows: (Fig.7) and then press key. 14 - Figure 7 Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
- Page 15 Before selecting the ratings ‘CCA, EN, IEC, and DIN & JIS #’ from the menu, check the battery specification value. This value can be checked on the battery labels as some of the examples shown below: 15 - Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
- Page 16 Cold Cranking Amps (CCA) Table list either at the back of the Analyzer or from this manual on page 35 (See example Fig.10 below.) Figure 10 Press key and the display will show: (Fig.11) below 16 - Figure 11 Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
- Page 17 Figure 12 Once the CCA rating of the battery is confirmed, press key will start the testing process. Refer to the display below (Fig. 13). 17 - Figure 13 Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
- Page 18 This is an indication of the battery life expectancy in percentage. If the life falls below 45 %, the RESULT will display “Replace” and it is time to change to a new battery. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar...
- Page 19 Voltage, CCA and the Internal Resistance (mΩ) only. This selection can also be used to test 12V - Deep Cycle Batteries. An example of the results display is shown below: 19 - Figure 15 Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
- Page 20 Figure 17 Check the battery ratings and enter it as described in step 10 (page 13) and the results will show as an example below: 20 - Figure 18 Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
-
Page 21: False Capacity
The 6 hour rate is often used for industrial batteries, as that is a typical daily duty cycle. Sometimes the 100 hour rate is given just to make the battery look Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... -
Page 22: State Of Charge (Soc)
80° F (26.7° C), use the following table below. The table assumes that a 1.265 specific gravity reading is for a fully charged, Wet Cell, Lead Acid battery. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... - Page 23 10° -.012 -.072 V 40° 4.4° -.016 -.096 V 30° -1.1° -.020 -.120 V 20° -6.7° -.024 -.144 V 10° -12.2° -.028 -.168 V 0° -17.8° -.032 -.192 V Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
-
Page 24: Temperature Compensation
24 - below 75% using either the specific gravity or voltage test or the built-in hydrometer indicates bad (usually dark), then the battery needs to be recharged before proceeding. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... -
Page 25: Recharging Batteries
(which is 65% state-of-charge or better). • If digital voltmeter result indicates 0 volts, you have an open cell. • If the digital voltmeter or the battery analyzer’s results indicates 10.45 to 10.65 volts, you probably have a shorted cell or a severely discharged battery. -
Page 26: Absorption Charge
NOTE: For long term float charging, such as backup power systems that are seldom discharged, the float voltage should be set around 13.02 to 13.20 volts. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... -
Page 27: Charging Voltage And Current
For example, assume that the Amperes-Hour capacity of the battery is 220 AH, then it would take 11 hours (220 divided by 20) to recharge or discharge the battery using a C/20 rate. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... - Page 28 Avoid using fast, high rate, or boost chargers on any battery that is sulfated or deeply discharged. The electrolyte should NEVER bubble violently while recharging because high currents only create heat and excess explosive gasses. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
- Page 29 24 hours and then use the hydrometer. AGM and GEL Cell should be equalized 2-4 times a year at most. Please check the manufacturer’s recommendations, especially on GEL Cell ones. 29 - Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
-
Page 30: Removal Of Surface Charge
You might have to increase the voltage in order to break down the hard lead sulfate crystals. If the battery gets above 110° F (43.3° C) then stop charging and allow the battery to cool down before continuing. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar... -
Page 31: Heavy Sulfation
6. Freezing or high temperatures. 7. Using tap water which causes calcium sulfation. 8. Positive grid corrosion or growth due to high temperatures. 9. Fast recharging at rates greater than C/10. 31 - Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... -
Page 32: Myth About Batteries
Higher temperatures accelerate this process. A battery stored at 95° F (35° C) will self discharge twice as fast than one at 75° F (23.9° C Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar... - Page 33 They also agree that there is no evidence that additives or even aspirins provide any long-term benefits. Battery Analyzer o-It-Auto Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
-
Page 34: Battery Rating Charts
34 - 32B20L NS40L 46B24L NS60L 32C24R 46B24RS NS60S 32C24L N40L 46B24LS NS60LS 34B17R 46B26R 34B17L 46B26L 34B19R NS40ZA 46B26RS 34B19L NS40ZAL 46B26LS 34B19RS NS40ZAS 48D26R 34B19LS NS40ZALS 48D26L N50L Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... - Page 35 N70Z NX300-51L 1145 75D31R 195G51L 75D31L N70ZL 190H52R N200 1100 1300 80D23R 190H52L N200L 1100 1300 80D23L 245H52R NX400-20 1530 1250 80D26R NX110-5 245H52L NX400-20L 1530 1250 35 - Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
-
Page 36: Din & En Standards Rating Charts
56219 54580 56220 54584 56225 54590 56311 54612 56312 36 - 54801 56318 54827 56322 55040 56323 55041 56420 55042 56530 55044 56618 55046 56619 55048 56620 55056 56633 Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... - Page 37 59040 71014 1150 59215 71015 1150 59218 72512 1150 59219 73011 1200 59226 88038 59514 88046 59518 88056 59519 88066 59615 88156 37 - 59616 88074 60018 88092 60019 Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
-
Page 38: Yuasa Battery Rating Chart
350 CCA 1600 ~ 2000 cc 500 CCA 2000 ~ 3000 cc 650 CCA 3000 cc and above 750 CCA M. Benz over 3000 cc 760 CCA 38 - Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... -
Page 39: Alternator Test
It will run through a self-test and when completed it displays the Main Menu as shown: (Fig. 20) 39 - Figure 20 Pressing key once will scroll down to the ‘Alternator’ (Fig.21) Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... - Page 40 Make sure that all loads (lights, air-condition, etc) are OFF. Rev the engine up to 3000 RPM and maintain it for 3~5 seconds and then release the pedal. The maximum and minimum voltages values will be captured. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
- Page 41 13.5V and the Min. voltage should exceed 12.5V for a 41 - good alternator during charging. Pressing the key at any moment will exit and return back to the previous screen. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
-
Page 42: Cranking Test
9.2V. Anything below this voltage shows that the starter has problem. Pressing the key at any moment will exit and return back to the previous screen. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... -
Page 43: Notice
This user manual tells how to use and perform the required procedures on vehicles. Safe and effective use of this Battery Analyzer is very much dependant on the user following the normal practices and procedures outline in this manual. -
Page 44: Warranty Information
Cables that have broken, bent contact pins or subject to extreme stress or wear. • Physical damage to the product surface including scratches, cracks or other damage to the display screen or other externally 44 - exposed parts. Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com... -
Page 45: Limitations Of Warranty
All warranty information, product features and specifications are subjected to change without prior notice. 45 - Battery Analyzer Series Email: sales02@careucar.com MSN: careucar@hotmail.com Skype: careucar Yahoo: careucar@ymail.com...
Need help?
Do you have a question about the Battery Analyzer and is the answer not in the manual?
Questions and answers