Grizzly G0516 Owner's Manual
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Grizzly G0516 Owner's Manual

Grizzly G0516 Owner's Manual

Combination lathe/mill
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MODEL G0516
COMBINATION LATHE/MILL
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly G0516

  • Page 1 MODEL G0516 COMBINATION LATHE/MILL OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: MILL/DRILL OPERATIONS ..32 SECTION 6: MAINTENANCE ......36 SECTION 1: SAFETY ........7 SECTION 7: SERVICE ADJUSTMENTS ..38 SECTION 2: CIRCUIT REQUIREMENTS ..10 SECTION 3: SETUP ........11 SECTION 8: PARTS ........43 WARRANTY AND RETURNS ......

  • Page 4: Introduction

    WE STRONGLY REC- OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. www.grizzly.com...
  • Page 5 Identification Figure 1.
  • Page 6 Figure 2. Figure...

  • Page 7: Lathe

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0516 COMBO LATHE W/ MILLING ATTACHMENT Weight................................397 lbs. Length/Width/Height..........................44 x 23 x 34 in. Foot Print (Length/Width)........................43 x 16-1/2 in.
  • Page 8 Type........................TEFC Capacitor Start Induction Horsepower..............................3/4 HP Voltage................................110V Prewired..............................110V Phase................................ Single Amps................................9A Speed..............................1725 RPM Cycle................................60 Hz Number Of Speeds............................1 Power Transfer ............................Gear Bearings..............................Sealed Country Of Origin ..............................China Warranty ................................1 Year Serial Number Location ....................Front Left Belt Change Cover See Thru Eye Shield Mill Head has Tilting Column Quick Change Lathe Spindle...

  • Page 9: Section 1: Safety

    SECTION 1: SAFETY SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.

  • Page 10: Safety Instructions For Machinery

    Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 16. REMOVE CHUCK KEYS OR ADJUSTING ERLY SUPERVISED PERSONNEL TO TOOLS. OPERATE MACHINERY. 17. DAMAGED MACHINERY. 8. KEEP CHILDREN/VISITORS AWAY. 18. DO NOT FORCE MACHINERY. 9. UNATTENDED OPERATION. 19. SECURE WORKPIECE. 10.
  • Page 11 DRILL CHUCK OR LATHE CHUCK. Like all power tools, there is danger asso- No list of safety guidelines can be complete. ciated with the Model G0516 Lathe/Mill. Every shop environment is different. Always Accidents are frequently caused by lack consider safety first, as it applies to your of familiarity or failure to pay attention.

  • Page 12: Section 2: Circuit Requirements

    SECTION 2: CIRCUIT REQUIREMENTS Power Connection Device 110V Operation Figure 3 Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual. Electrocution or fire could Figure 3.

  • Page 13: Section 3: Setup

    SECTION 3: SETUP Unpacking Piece Inventory Inside the crate you will find: The Model G0516 is a heavy machine, 420 lbs. shipping weight. DO NOT move the machine by yourself – you will need assistance and power equipment. Serious per-...

  • Page 14: Site Considerations

    Clean Up Site Considerations Floor Load Figure 4 For optimum performance, clean all moving parts or sliding contact surfaces. Placement Location Gasoline and petroleum products have low flash points and can explode or cause fire if used to Children and visitors may be clean machinery.

  • Page 15: Install Belts

    Attach Mill/Drill to Lathe Figure 6 To attach the mill/drill unit to the lathe body: Figure 6. Figure Install Belts Figure 7 Figure 5. Figure 7.

  • Page 16: Mount Lathe Eyeshield

    Mount Mill/Drill Mount Lathe Eyeshield Eyeshield To mount the mill/drill eyeshield: To mount the lathe eyeshield: Figure 9 Figure 8 Note—You MUST install the eyeshield. Also, during operations, the eyeshield provides the Note—You MUST install the eyeshield. Also, best protection when it is positioned down as during operations, the eyeshield provides the far as it will go.
  • Page 17 Test Run Lathe Section 6: Operations To test run the lathe: Make this step a habit that you per- form every time you start the lathe. Figure 10 Figure 10. If it is does not light up, unplug the machine and check the fuse, your power source, and the connections on the machine before attempting to start the lathe.
  • Page 18 Test Run Mill/Drill To test run the mill/drill: Make this step a habit that you perform every time you start the lathe. Figures 11 and 12 This should stop the drill chuck. Figure 11. This should stop the drill chuck. Figure 12.

  • Page 19: Section 4: Lathe Operations

    SECTION 4: LATHE OPERATIONS Lathe Operating this equipment has the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when oper- ating equipment. Everyday glasses or read- ing glasses only have impact resistant Figures 13 lenses, they are not safety glasses.

  • Page 20: Removing Chuck

    Removing Chuck or Faceplate ALWAYS place a piece of plywood over lathe bed-ways before remov- ing or installing a lathe chuck. This covers the sharp corners of the bed, protecting your hands and fingers from a pinch injury. To remove a chuck or faceplate from the lathe spindle nose: Disconnect the lathe/mill from the power source!
  • Page 21 Installing Chuck Installing Tailstock or Faceplate Dead Center To install a chuck/faceplate: Disconnect the lathe/mill from the power source! To install the tailstock dead center: Figure 17 Figure 17.

  • Page 22: Adjusting Tailstock Longitude Position

    Adjusting Tailstock Figure 18 Longitude Position Note—do not worry about pushing the dead center into the barrel too far. The force of the center contacting a mounted workpiece will fully seat the taper Figure 19 when the handwheel is tightened. Figure 19.
  • Page 23 Changing Tool Posts To change a tool post from the compound rest: Figure 21. Figure 20 Figure 22 Figure 20. Figure 21 Figure 22.

  • Page 24: Compound Slide

    Adjusting Adjusting Cross Slide Compound Slide To adjust the cross slide: To adjust the compound slide: Figure 24 Note—this procedure will clear any free movement (or backlash) in the lead screw so your handwheel scale reading will be accurate. Figure 23 Figure 24.

  • Page 25: Adjusting Carriage

    Adjusting Carriage To use the automatic carriage feed: Figure 25 The carriage feed will now move forward or back- ward, depending on which direction you have selected for lathe rotation. Figure 25. To move the carriage feed manually:...

  • Page 26: Understanding Gear Charts

    Threading Charts Understanding Gear Charts Figure 27 Turning Chart Figure 26 Figure 26. Figure 27.
  • Page 27 This is how to read the feed rate charts: Figure 30 Figure Figure 30. Figure 28. Figure 31 Figure 29 Figure 31. Figure 29. Figure 31...
  • Page 28 Here is a real-world example of a gear setup as NOTICE shown on the chart: On some setups, smaller gears must be used as spacers on the adjustable shafts. Figure 34 Figure 32 Figure 34. Figure 35 Figure 32. Figure 33 Figure 33.

  • Page 29: Changing Gears For Carriage Feed Rate

    Changing Gears For Carriage Feed Rate Figure 38 Figure 36 Figure 38. Figure 36. To change the carriage feed rate to .010" per Figure 39 spindle revolution: Disconnect the lathe/mill from the power source! Figure 37 Figure 39. Figure 37.
  • Page 30 Figure Figure 42 Figure 42. Figure 40. Figure 41 Note—when placing the gear on the lower adjustable shaft, slide it up or down to make it mesh with the gear on the pivot shaft. Figure 41.
  • Page 31 Reverse Threading Figure 43 Figure 43. To set up the gears for reverse threading: Disconnect the lathe/mill from the power source! Figure 44 Figure 44.
  • Page 32 Figure 45 Figure 47 Figure 45. Figure 47. Figure 46 Figure 46.

  • Page 33: Changing Speeds

    Changing Speeds Figure 48 Figure 50 Note—only moderate pressure is needed to check belt tension! Figure 48. To change the belt position on the pulleys: Disconnect the lathe/mill from the power source! Figure 50 Figure 49 Some threading operations may damage the lead screw if performed at high speeds.

  • Page 34: Section 5: Mill/Drill Operations

    SECTION 5: MILL/DRILL OPERATIONS Mill/Drill Operating this equipment has the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when oper- ating equipment. Everyday glasses or read- ing glasses only have impact resistant Figures 51 lenses, they are not safety glasses.
  • Page 35 Figure 54 Changing Chucks To change chucks in the mill/drill: Disconnect the lathe/mill from the power source! Figure 53 Note—if you cannot remove the cap off by pulling on it, give it a sideways bump with your hand. Figure 54 Figure 55 Figure 53 Figure 55...
  • Page 36 Figure 56 Figure 57 Figure 56 Figure 57 Note— use the flats on the draw bolt to loosen or tighten it in the arbors.
  • Page 37 Installing Mill Table Figure 59 To install the mill table: Figure 58 Figure 59. Figure 58.

  • Page 38: Section 6: Maintenance

    SECTION 6: MAINTENANCE Ball Fitting Lubrication Points— Disconnect power to the machine when perform- ing any adjustments or maintenance. Failure to do this may result in seri- ous personal injury. Lubrication Ball fittings— Figure 60 Figure 61. Figure 60. Figure 62.
  • Page 39 Checking V-Belt The check the V-belt: Unplug the lathe/mill from its power source! Figure 63. Gears Long Leadscrew Carriage Rack Mill/Drill Rack & Pinion...

  • Page 40: Section 7: Service Adjustments

    SECTION 7: SERVICE ADJUSTMENTS Gibs Disconnect power to the machine when perform- ing any adjustments or maintenance. Failure to do this may result in seri- ous personal injury. NOTICE About Service Cross-slide Gib— Figure 64 Figure 64. NOT overtighten.
  • Page 41 Compound Gib— Figure 65. Figure 67. Mill/Drill Gib— Figure 68. Figure 65. Saddle Gibs— See Figures 66 & 67. Figure 68. Figure 66.

  • Page 42: Aligning Tailstock

    Aligning Tailstock To align the tailstock: step 4. Figure 70. See Figure 69. NOTICE Note—As long as it remains in the chuck, the point of your center will be accurate to your Before making adjustments to the tailstock, spindle axis. Keep in mind that the point will mount a dial indictor so that the dial plung- have to be refinished whenever it is removed er is on the tailstock barrel.
  • Page 43 Bearing Preload Figure 72. Figure 73 Figure 73. steps 7-9...

  • Page 45: Section 8: Parts

    SECTION 8: PARTS...
  • Page 46 REF PART # DESCRIPTION REF PART # DESCRIPTION PS05M PHLP HD SCR M5-.8 X 8 PN01M HEX NUT M6-1 P0516102 LEADSCREW COVER PW03M FLAT WASHER 6MM PR02M EXT RETAINING RING 14MM PB04M HEX BOLT M6-1 X 10 P0516104 CHANGE GEAR SPACER P0516128 SPLASH GUARD P0516105...
  • Page 48 REF PART # DESCRIPTION REF PART # DESCRIPTION PS09M PHLP HD SCR M5-.8 X 10 232-4 P0516232-4 INSIDE JAWS FOR 3-JAW CHUCK PS59M PHLP HD SCR M3-.5 X 14 PR04M EXT RETAINING RING 6MM P0516203 POWER SWITCH W/STOP PS08M PHLP HD SCR M5-.8 X 12 PS60M PHLP HD SCR M5-.8 X 30 PS41M...
  • Page 49 REF PART # DESCRIPTION REF PART # DESCRIPTION PS28M PHLP HD SCR M8-1.25 X 30 PS06M PHLP HD SCR M5-.8 X 20 P0516302 TAILSTOCK T-NUT 30 X 16 X 32 P0516317 TAILSTOCK END COVER PW06M FLAT WASHER 12MM P0516318 CYLINDER PIN 4 X 30 PN09M HEX NUT M12-1.75 P0516319...
  • Page 50 REF PART # DESCRIPTION P0516401 CUTTER REST BASE P0516402 CLAMP DISC PB09M HEX BOLT M8-1.25 X 20 P0516404 CUTTER REST DISC P0516405 CUTTER REST BOLT 78 X 19 X 7 PN04M HEX NUT M4-.7 PS52M PHLP HD SCR M4-.7 X 20 PS02M PHLP HD SCR M4-.7 X 12 P0516409...
  • Page 51 REF PART # DESCRIPTION REF PART # DESCRIPTION P0516501 HAND WHEEL PS40M PHLP HD SCR M5-.8 X 16 P0516114 OIL CUP 6MM PN04M HEX NUT M4-.7 PK69M KEY 4 X 4 X 12 PS04M PHLP HD SCR M8-1.25 X 20 P0516504 ROUND NUT 26 X 12 X 8 PS06M...
  • Page 52 REF PART # DESCRIPTION REF PART # DESCRIPTION P0516601 HANDLE P0516618 SHAFT SLEEVE PS03M PHLP HD SCR M6-1 X 8 P0516619 GEAR P0516603 COMPRESS SPRING 6.1 X 4 X 2.5 PS07M PHLP HD SCR M4-.7 X 8 P0516604 STEEL BALL 5MM PK06M KEY 5 X 5 X 10 P0516605...
  • Page 54 REF PART # DESCRIPTION REF PART # DESCRIPTION P0516801 GEAR Z:72 P0516825 FIXED-SHAFT BOLT 30 X 10 X 41 P0516802 GEAR Z:70 P0516826 REAR SHAFT SPACER P0516803 GEAR Z:68 P0516827 SUPPORT PLATE P0516804 GEAR Z:66 P0516828 GEAR Z:40 P0516805 GEAR Z:60 PW01M FLAT WASHER 8MM P0516806...
  • Page 55 REF PART # DESCRIPTION REF PART # DESCRIPTION PB26M HEX BOLT M8-1.25 X 30 PS59M PHLP HD SCR M3-.5 X 14 PW01M FLAT WASHER 8MM PB07M HEX BOLT M8-1.25 X 25 P0516903 AC MOTOR PS05M PHLP HD SCR M5-.8 X 8 PK02M KEY 5 X 5 X 40 P0516930...
  • Page 58 PART # DESCRIPTION PART # DESCRIPTION 1017 PSB01M CAP SCREW M6-1 X 16 1065 P05161065 LIMIT BLOCK 1029 PN01M HEX NUT M6-1 1066 P05161066 WEDGE 1030 P05161030 HANDLE 1067 P05161067 RULER 1039 P05161039 FUSELAGE SEAT 1068 P05161068 RIVET 1039-1 P05161039-1 SHAFT 1069 P05161069 ELECTRIC BOX...
  • Page 59 PART # DESCRIPTION PART # DESCRIPTION 1100 P8689100 CHIP GUARD 1139 P6001 BALL BEARING 6001 1101 P05161101 CLAMP BOLT M6-1.0 X 12 1140 P05161140 GEAR 12T/20T 1102 P05161102 UPPER END WASHER 16 X 7 X 11 1141 P05161141 1103 P05161103 END SCREW M6-1 X 16MM 1142 P05161142...
  • Page 60 Contact Grizzly at (800) 523-4777 for new labels. REF PART # DESCRIPTION REF PART # DESCRIPTION 1301 P0516843 G0516 MACHINE ID LABEL 1310 P05161168 DEPTH STOP NOTICE 1302 P0516844A GEAR/SPEED CHANGE LABEL 1311 PLABEL-27 INCH/MM CONVERSION CHART 1303 P05161303 FEED SPEED LABEL...

  • Page 63: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 64 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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