DAELIM B-BONE Owner's Manual
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DAELIM B-BONE Owner's Manual

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OWNER S MANUAL

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  • Page 1 OWNER S MANUAL...
  • Page 2 This motorcycle is designed to carry the operator and one passenger. WARNING Attempting to change the pre-set maximum speed may cause danger and will void the Daelim warranty. ON-ROAD USE This motorcycle is designed to be used only on the road.

  • Page 3: Table Of Contents

    CONTENTS SPECIFICATION OPERATION INSTRUCTION EQUIPMENT USAGE SAFETY PRECAUTIONS STEERING STEM LOCK SEAT LOCK PRIOR TO STARTING VEHICLE HOLE FOR A CHAINLOCK FOR SAFE DRIVING CORRECT DRIVING OPERATION OPERATION STARTING THE ENGINE CORRECT ATTIRE AFTER STARTING ENGINE MODIFICATION PROPER DRIVING METHODS ATTACHMENT STOPPING MUFFLER...
  • Page 4 MAINTENANCE DRIVING METHOD MAINTENANCE SCHEDULE DRIVING POSITION MAINTENANCE PRECAUTIONS PRECAUTION WHEN DRIVING REPLENISHING FRONT / REAR BRAKE FLUID STARTING TURNING METHOD BRAKE HOSE, PIPE LEAKAGE, DAMAGE, ASSEMBLY STATE FRONT BRAKE PAD WEAR PRINCIPLE OF TURN CHANGING ENGINE OIL EFFECT OF SPEED TRANSMISSION OIL INSPECTION 3 POSITIONS OF TURNING TIRE PRESSURE INSPECTION...

  • Page 5: Specification

    SPECIFICATION ITEM DATA ITEM DATA IGNITION SYSTEM ECU (C.D.I) LENGTH×WIDTH×HEIGHT(mm) 1,910×750×1,090 BATTERY CAPACITY 12V10AH(MF TYPE) WHEEL BASE(mm) 1,360 FUEL CAPACITY(ℓ) 7.1ℓ(6.8) GROUND CLEARANCE(mm) RESERVE FUEL CAPACITY(ℓ) 1.2ℓ SEAT HEIGHT(mm) 120/70-13 DRY WEIGHT(kgf) TIRE SIZE 130/60-13 PASSENGER TELESCOPIC OIL-COOLED / AIR- COOLED SUSPENSION ENGINE TYPE 4CYCLE...

  • Page 6: Operation Instruction

    No motorcycle part For safety, do not change, alteration or modification the ● may be tampered with, altered, or replaced with parts vehicle. other than original Daelim spare parts during the Regularly conduct specified maintenance inspections. ● warranty periody. <Maintenance Inspection Points>...

  • Page 7: Prior To Starting Vehicle

    PRIOR TO STARTING VEHICLE FOR SAFE DRIVING Do not operate this vehicle with more than 2 persons ● This vehicle is designed to carry an operator and one ● passenger. Performing daily inspection. ● Putting on protective gears. (helmet, glove, goggles, etc.) ●...

  • Page 8: Operation

    OPERATION Gasoline is extremely flammable. Avoid fire in the work Operators should naturally fix bodies to keep smooth driving. ● ● place, also paying particular attention to spark. Please check whether or not you are unnaturally strained and ● strung up. Furthermore the evaporated(gasified) gasoline is highly Driving pose has a great influence on safe operation.

  • Page 9: Correct Attire

    CORRECT ATTIRE MODIFICATION Be sure to wear helmet and gloves at all time for seafty. Modification of vehicle structure of function deteriorates ● ● Wear shirts or jackets with tight in the wheel driving. manipulatability or causes exhaust noise to become louder ●...

  • Page 10: Attachment

    MUFFLER ATTACHMENT Except designated attachment by DAELIM MOTOR CO., Pay particular attention to fellow passenger so that he/she can ● ● LTD., don't attach any extra lighting device, because it may prevent getting burnt by the hot muffler during travel.

  • Page 11: Parts Location

    PARTS LOCATION ODOMETER DIRECTION INDICATOR LAMP SPEEDOMETER HIGH BEAM MALFUNCTION INDICATOR LAMP INDICATOR (EU2 : FUEL WARNING LAMP) PASSING SWITCH REAR VIEW MIRROR REAR BRAKE LEVER FRONT BRAKE LEVER FUEL GAUGE HEADLIGHT DIMMER (EU2 : NO FUEL GAUGE) HEADLIGHT SWITCH SWITCH STARTER BUTTON WINKER SWITCH...
  • Page 12 PARTS LOCATION FUEL FILLER REAR VIEW MIRROR SEAT FRONT BRAKE LEVER SPEEDO METER FRONT WINKER REAR WINKER FRONT FENDER REAR MUD GAUARD FRONT WHEEL REAR TIRE BRAKE CALIPER MUFFLER BRAKE DISK BATTERY COVER FRONT TIRE REAR WHEEL...
  • Page 13 PARTS LOCATION SEAT REAR BRAKE LEVER REAR WINKER HEADLIGHT RADIATOR TAIL LIGHT FRONT CUSHION REAR CUSHION AIR CLEANER BRAKE DISK BRAKE CALIPER MAIN STEP BAR SIDE STAND MAIN STAND PILLION STEP BAR...

  • Page 14: Meter Reading And Usage

    RESERVE FUEL CAPACITY : 1.2 cause severe injury due to engine system. If you are not able to check the <SPEEDOMETER> EMS system, contact your daelim dealers. abruptly stop. Indicates driving speed. Keep the law speed limits to ensure safe operation.

  • Page 15: Switch Operation

    SWITCH OPERATION START BUTTON MAIN SWITCH 1. ON..Starts engine. Key can not be pulled out. 2. OFF..Stops engine. Key can be placed in or taken out of the main switch. 3. LOCK..Locks handle bars. Key can be placed in or taken out of the main switch.

  • Page 16: Headlight

    HEADLIGHT PASSING SWITCH <TURNING ON HEADLIGHT> <DIMMER SWITCH> PASSING SWITCH Put main switch key in “ON” position and High beam or low beam can be operated turn on headlight switch. by the use of dimmer switch. HEADLIGHT SWITCH DIMMER SWITCH When this switch is pressed, the headlight flashes on to signal approaching cars or when passing.

  • Page 17: Winker Switch

    WINKER SWITCH HORN BUTTON CAUTION The winker switch does not auto- ● matically turn back to its original position after completing the turn. Please set the switch back to its center position after turning. WINKER SWITCH HORN BUTTON If this switch is turned on when the main The horn will sound if the horn button is switch is in an ON position, the winker will pressed when the main switch is in an ON...

  • Page 18: Equipment Usage

    EQUIPMENT USAGE STEERING STEM LOCK SEAT LOCK HOLE FOR A CHAIN LOCK <LOCKING> When main stand is in use, a chain lock can be put through this hole and through The seat automatically locks when the ● rear tire or a nearby fixed item to prevent seat is pushed in its downward theft.

  • Page 19: Correct Driving Operation

    CORRECT DRIVING OPERATION STARTING THE ENGINE Make sure to check the oil, gasoline, Lock the rear wheel. Open the throttle grip to 1/8~1/4 of a ● etc., before starting the engine. rotation, and press the starter button. Please ensure that the main stand is in a ●...
  • Page 20 If the engine is hot and does not start It is possible that starting will be more When the engine is cold (morning or ● ● winter or the vehicle has not been used after pressing the starter button for 3~4 difficult if the vehicle has not been for a long period of time) let the seconds, rotate the throttle grip to 1/8 ~...

  • Page 21: After Starting Engine

    AFTER STARTING ENGINE Fold the main stand. Get on the vehicle. Release the squeezing tension on the rear brake lever and slowly begin to Push the vehicle forward to fold the Mounting should be done from the left rotate the throttle grip to allow for a ●...

  • Page 22: Proper Driving Methods

    PROPER DRIVING METHODS <Speed is controlled by the operation <Work the front and rear brakes Before entering traffic, use the correct ● of the throttle grip.> together.> turn signal to foreward other drivers of your intentions. If the throttle grip is rotated..Allow the throttle grip to rotate back to ●...

  • Page 23: Stopping

    STOPPING <The brakes should never be <Special care in driving should be When approaching the desired suddenly applied and the handle taken during rainy weather.> stopping area. bars should never be suddenly turned.> More braking distance is needed when ● Activate the proper winker, and after ●...
  • Page 24 After the vehicle has come to a Dismount on the left side and lower To prevent theft, be sure to lock the complete stop. the main stand on a flat surface. steering when parking. Return the winker switch to the center Be sure to park in an area that is free of ●...

  • Page 25: Self Inspections Before Operation

    SELF INSPECTIONS BEFORE OPERATION INSPECTION OF CONCENED AREA Self inspect the vehicle and have regular Check areas which caused for concern ● CAUTION maintenance inspections for increased when last operating the vehicle. safety and the prevention of accidents. Observe safety rules when conducting If happened, contact authorized mainte- ●...

  • Page 26: Brake Inspection

    TIRE INSPECTION BRAKE INSPECTION <BRAKE LEVER FREE PLAY> <CHECK OF BRAKE FLUID> <AIR PRESSURE CHECK> Lightly squeeze the brake levers until This is checked by placing the vehicle on Check for an appropriate level of air tension is felt to check for an appropriate its main stand on a flat surface.
  • Page 27 <CRACKS/DAMAGE> <FOREIGN MATERIALS> CAUTION Check tire tread and sides for cracks and Check tire tread and sides for nails, rocks, If air pressure is inadequate or if there ● damage. etc. That might have become wedged in are cracks, damage or abnormal wear the tire.

  • Page 28: Fuel Check

    FUEL CHECK <CHECK> <REFUELING> CAUTION Check gasoline to see if there is a sufficient Open the key cover on fuel tank cap, ● Gasoline is extremely flammable and amount of gasoline to reach your ● and turn the key clockwise to remove is explosive under certain conditions.

  • Page 29: Engine Oil Check

    ENGINE OIL CHECK LIGHTS AND WINKER INSPECTION <CHECK> <HEADLIGHT, TAILLIGHT> <INSPECTION OF WINKER> The oil level must be maintained between Turn a main switch “ON”. Check the Turn a main switch “ON”. Check the lamp the upper and lower level marks on the lights for proper operation by operating for proper operation (front/rear and sight-glass.

  • Page 30: Bulb Replacement Method

    BULB REPLACEMENT METHOD Remove the headlight bulb. Be sure to turn a main switch "OFF" ● FRONT COVER prior to replacement of a bulb. Replace the bulb with new one. Install in the reverse order of removal. Use only a bulb of rated capacity. ●...

  • Page 31: Maintenance

    MAINTENANCE MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period. I : INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN ODOMETER READING(NOTE1) FREQUENCY REMARK ×1,000Km ITEM MONTH ★ FUEL LINE ★...
  • Page 32 ODOMETER READING(NOTE 1) FREQUENCY REMARK 1,000Km 4,000Km 8,000Km 12,000Km 16,000Km ITEM MONTH ★ BRAKE SHOE / PAD WEAR BRAKE SYSTEM ★ BRAKE STOP SWITCH ★ HEADLIGHT ADJUSTMENT ★★ CLUTCH SHOE WEAR ★ SUSPENSION ★ BOLTS, NUTS, FASTENERS ★★ WHEELS / TIRES ★★...

  • Page 33: Maintenance Precautions

    MAINTENANCE PRECAUTIONS REPLENISHING FRONT / REAR BRAKE FLUID The following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this Check that the fluid level is above the ● section when wanting to inspect or repair LOWER level mark with the motor- SCREWS your vehicle.

  • Page 34: Brake Hose, Pipe Leakage, Damage, Assembly State

    BRAKE HOSE, PIPE LEAKAGE, FRONT BRAKE PAD WEAR DAMAGE, ASSEMBLY STATE CAUTION Visually check for fluid leaks or damage Brake pad wear depends upon the severity When adding brake fluid, be very ● and, using a spanner, check joints and of usage, the type of riding, and road careful not to allow foreign materials clamps for clearance.

  • Page 35: Changing Engine Oil

    CHANGING ENGINE OIL When the engine oil is contaminated, the life CAUTION of engine will be remarkably shortened. UPPER LEVEL MIDDLE LEVEL Keep the proper oil level, kind and replacing When changing the engine oil ● LOWER LEVEL period. immediately after stopping the engine, Place the vehicle on a flat surface, and be careful not to be burned the hot oil.

  • Page 36: Transmission Oil Inspection

    TRANSMISSION OIL INSPECTION Check to see it transmission oil leaks out Start the engine and let it idle for a few RECOMMENDED OIL : SAE80W-90 ● of the transmission case. minutes. OIL CAPACITY : 0.15 L Stop the engine and put the motorcycle ●...

  • Page 37: Tire Pressure Inspection

    TIRE PRESSURE INSPECTION BATTERY INSPECTION Check the tire pressure using a tire gauge. When removing the pillion seat and open CAUTION the battery box cover, you can find the Check tire pressure when the tires are battery. If the battery terminal is polluted Turn the ignition switch OFF before cool.

  • Page 38: Fuse Replacement

    (+), (-) terminals may be connected to Fuse is installed in fuse box around the ● electric system. Contact to Daelim cause short circuit resulting in fire. battery. service center. When handling the battery, stay away To change a fuse, first take off fuse ●...

  • Page 39: Air Cleaner Element Inspection

    AIR CLEANER ELEMENT INSPECTION <REMOVAL> CAUTION CAUTION ① Loosen the 6 washer screws and 1 If the air cleaner element is Do not use screw driver or other metal ● ● flange bolt, and remove the tube clip inadequately assembled, dust and parts to remove the fuse, as short and air cleaner case cover.

  • Page 40: Cable Rubber Part

    CABLE RUBBER PART SPARK PLUG A rubber boots is assembled on the cable If electrode is stained or clearance is not LOCK NUT to protect the inner cable. right, satisfactory spark is not produced. Make sure that this part is placed firmly Clean and make adjustment.

  • Page 41: Handling For Poor Starting

    HANDLING FOR POOR STARTING During cold season or when frequent Clean plug with plug cleaner. ● short-distance traveling, the starting may Check electrode for wear and ● be poor and even the engine will be OFF. CHECK GAP, corrosion. If the ends become round, this may be prevented by use of spark POLLUTION AND replace it with a new one.

  • Page 42: Side Stand Inspection

    SIDE STAND INSPECTION CLEANING Erect main stand and place vehicle in Make sure to stop the engine prior to ● ● upright position on level ground. car washing. Check the spring for damage or loss of Be careful not to allow water to enter ●...

  • Page 43: General Cleaning

    GENERAL CLEANING STORAGE GUIDE <IMPORTANT> Extended storage, such as for winter, To preserve the finish of metal parts and ● requires that you take certain steps to Do not wash your motorcycle right paintwork, wash and clean your motorcycle ● reduce the effects of deterioration from after use.When the motorcycle is still at regular intervals, anyway according to the...

  • Page 44: Frame And Engine Number

    FRAME AND ENGINE NUMBER <FRAME NUMBER> <ENGINE NUMBER> The frame number is stamped on the ● front central part of the frame. FRAME NUMBER The engine number is stamped on the ● upper part of the right crankcase. The frame and engine numbers will be ●...

  • Page 45: Driving Method

    DRIVING METHOD DRIVING POSITION The appropriate driving position is most important thing to driving safely. ① Eyes : - Look at the front direction widely. ② Shoulders : - Relieve the tension. ③ Arms : - Relieve the tension and bend arms to inside and let them act as the spring.

  • Page 46: Precaution When Driving

    PRECAUTION WHEN DRIVING Secure the safe distance. If any abnormality is found, stop driving and contact service ● ● Drive protectively. center to inspect the vehicle. ● Do not obstruct the traffic. Restart the vehicle after 2~3 min when it is turned over. ●...

  • Page 47: Starting

    STARTING Prior to starting always look around to avoid accident. ① Get on the vehicle after pulling back the stand. ② Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. CAUTION Return the side stand to its original position.

  • Page 48: Turning Method

    TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED CENTRIFUGAL FORCE GRAVITY The centrifugal force increases in inverse portion to the radius The basic principle of turn is balancing using the centrifugal of a curve and in portion to the square speed. Decelerate prior force which makes vehicle go outside and the gravity which to entering the curved way to reduce the centrifugal force.

  • Page 49: Positions Of Turning

    3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of < LEAN-IN > the centrifugal force and the gravity. This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motorcycle.

  • Page 50: Turning Method

    TURNING METHOD < LEAN-OUT > This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding.

  • Page 51: Precaution When Turning

    PRECAUTION WHEN TURNING Do not drive inside of large truck's turn circle. < DEAD ANGLE ZONE > < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN > Dead angle zone is the sight range which cannot be identified by It is distance between path of the front and rear wheel and driver and increases in proportion to the width of the vehicle.

  • Page 52: Braking Method

    BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) Vehicle is braked using friction between road surface and ● tires. Braking distance increases 1.5 times on wet road and 3 ● times on icy road because friction force of road surface is decreased.

  • Page 53: Braking Method

    BRAKING METHOD IMPACT WHEN COLLISION Turn the throttle grip to its original position and decelerate ● Learn the proper braking method to prevent accident. using the engine brake. Erect the vehicle straight. ● Brake using both front and rear brakes. ●...

  • Page 54: Wiring Diagram (Euro2)

    WIRING DIAGRAM (EURO-2)

  • Page 55: Wiring Diagram (Euro3)

    WIRING DIAGRAM (EURO-3)
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  • Page 67 2008. 12 PRINTED NO COPY 2008. 12 PUBLICATION...
  • Page 68 HEAD OFFICE(FACTORY) #58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL: (82-55) 239-7000 / FAX: (82-2) 467-9997 OM70-0812-01E...

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