DAELIM CORDI Owner's Manual
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DAELIM CORDI Owner's Manual

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  • Page 2 IMPORTANT NOTICE OPERATOR AND PASSENGER This motorcycle is designed to carry the operator and one passenger. ON-ROAD USE This motorcycle is designed to be used only on the road. READ THIS OWNER'S MANUAL CAREFULLY Pay special attention to statements preceded by the following words: WARNING Indicates a strong possibility of severe personal injury or death if instructions are not followed.

  • Page 3: Table Of Contents

    CONTENTS SPECIFICATION SEAT LOCK OPERATION INSTRUCTION BACK HOLDER TRUNK SAFETY PRECAUTIONS DOCUMENT STORAGE AREA PRIOR TO STARTING VEHICLE BRAKE LOCK LEVER CORRECT ATTIRE CORRECT DRIVING OPERATION OPERATION STARTING THE ENGINE CARGO IF ENGINE CANNOT BE STARTED MODIFICATION AFTER STARTING ENGINE ATTACHMENT PROPER DRIVING METHODS MUFFLER...
  • Page 4 MAINTENANCE SAFE DRIVING · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·...

  • Page 5: Specification

    SPECIFICATION ITEM DATA ITEM DATA 90 / 90 - 10 50J LENGTH×WIDTH×HEIGHT(mm) 1,715×665×1,053 TIRE SIZE 90 / 90 - 10 50J WHEEL BASE(mm) 1,227 TELESCOPIC GROUND CLEARANCE(mm) SUSPENSION UNIT SWING OIL DAMPER SEAT HEIGHT(mm) HYDRAULIC DISK DRY WEIGHT(kgf) 76.5 BRAKE DRUM BRAKE OPERATOR PASSENGER CAPACITY...

  • Page 6: Operation Instruction

    OPERATION INSTRUCTION SAFETY PRECAUTIONS This manual describes matters pertaining to correct operation, ●Careful driving and the wearing of proper attire and safety safe operation and simple maintenance of the vehicle you equipment are the most important factors in the safe operation purchased.

  • Page 7: Prior To Starting Vehicle

    PRIOR TO STARTING VEHICLE ●Read user's manual carefully. A helmet should always be ●Conduct maintenance checks prior to operation. worn and the helmet chin strap should be securely ●Always maintain vehicle in clean status and carry out specified fastened. Correct shirts or jackets maintenance checks.

  • Page 8: Operation

    OPERATION CARGO ●Operators should naturally fix bodies to keep smooth driving. ●When carrying cargo, you must keep in mind that operating ●Please check whether or not you are unnaturally strained and the vehicle, especially when turning, will be different. ●Make sure not to overload the vehicle with goods as this can strung up.

  • Page 9: Modification

    ATTACHMENT ●Except designated attachment by DAELIM MOTOR CO., CAUTION LTD., don’t attach any extra lighting device, because it may cause an early discharging of battery. ●Only load cargo in or on designated areas as placing or ●Carefully inspect the accessory to make sure it does not...

  • Page 10: Parts Location

    PARTS LOCATION BACK MIRROR REAR BRAKE LEVER SEAT LOCK SEAT FRONT WINKER BACK HOLDER TAIL LIGHT HEAD LIGHT REAR WINKER LICENSE PLATE LAMP REFLECTOR REAR CUSHION AIR CLEANER ELEMENT SIDE STAND BRAKE DISK PILLION STEP BAR CALIPER MAIN STAND KICK STARTER ARM ENGINE...
  • Page 11 PARTS LOCATION FUEL TANK LID (BENEATH THE SEAT) TRUNK FRONT BRAKE LEVER LUGGAGE CARRIER BATTERY FUSE MAIN SWITCH FLOOR REAR FENDER PANEL REFLECTOR FRONT FENDER BODY COVER PILLION STEP BAR MUFFLER REAR WHEEL EXHAUST PIPE FRONT WHEEL FRONT CUSHION MAIN STAND...

  • Page 12: Meter Reading And Usage

    METER READING AND USAGE METER READING AND USAGE METER WARNING AND INDICATOR LAMPS <SPEEDOMETER> <OIL WARNING INDICATOR> Indicates driving speed. Maintain legal When oil in the oil tank is low, the oil SPEEDOMETER speed limits to ensure safe operation. warning indicator turns on. When this happens, fill the oil tank with pure oil.

  • Page 13: Switch Operation

    SWITCH OPERATION MAIN SWITCH STARTER BUTTON CAUTION ●Do not manipulate main switch key MAIN SWITCH during operation. If the main switch key is placed on “Off” or “Lock” position, all electrical system will not function. Never operate the main switch key during travel as it might cause unexpected accidents.

  • Page 14: Headlight

    HEADLIGHT WINKER SWITCH <TURNING ON HEADLIGHT> <HEADLIGHT HIGH BEAM SWITCH> Put main switch key in “ON” position and High beam or low beam can be operated WINKER SWITCH turn on headlight switch. by the use of high/low beam switch. HEADLIGHT HIGH BEAM SWITCH If this switch is turned on when the main switch is in an ON position, the winker will operate.

  • Page 15: Horn Button

    EQUIPMENT USAGE HORN BUTTON HANDLE BAR LOCK CAUTION HANDLE LOCK HORN BUTTON ●Check to see that the handle bars have been securely locked by lightly moving the handle bars to the left and right. ●Make sure to park the vehicle in a location where traffic and always are not blocked.

  • Page 16: Seat Lock

    SEAT LOCK BAG HOLDER CAUTION SEAT LOCK ●Do not press starter button repeatedly because it consumes great amount of power causing battery to be exhausted sooner. BAG HOLDER ●For ease in carrying bags and similar items, they should be hung from the <LOCKING>...

  • Page 17: Trunk

    TRUNK DOCUMENT STORAGE AREA DOCUMENT STORAGE AREA CAUTION TRUNK ●Make sure that the seat is securely locked after closing the seat. ●An unlocked seat can hinder the operation of the vehicle. ●The temperature inside the trunk rises due to heat from the engine. Do not place foodstuffs and other articles that can be damaged easily by heat.

  • Page 18: Brake Lock Lever

    BRAKE LOCK LEVER <SETTING> <RELEASING> ① Squeeze tightly on the rear brake lever. ① Squeeze tightly on the rear brake lever BRAKE LOCK LEVER ② Move the brake lock lever in the and the lock lever will be automatically direction of the arrow in the drawing released.

  • Page 19: Correct Driving Operation

    CORRECT DRIVING OPERATION STARTING THE ENGINE ●Make sure to check the oil, gasoline, Always follow the proper starting procedure Lock the rear wheel.(see p. 16) etc., before starting the engine. described below. ●Please ensure that the main stand is in a Turn the main switch to an ON down position when starting the engine.
  • Page 20 <USING THE ELECTRIC START(CELL)> <WITHOUT ELECTRIC START(KICK)> ●Erect main stand and then step kick ●Press the starter button without rotating starter pedal strongly. the starter grip (opening the throttle). ●It is possible that starting will be more difficult if the vehicle has not been used for a long period of time or if the fuel hole is plugged up(starting problems CAUTION...

  • Page 21: If Engine Cannot Be Started

    IF ENGINE CANNOT BE STARTED AFTER STARTING ENGINE If engine cannot be started or vehicle does When the engine is cold morning or Fold the main stand. not move, check the followings. winter or the vehicle has not been used ●Push the vehicle forward to fold the for a long period of time, let the ●Is there fuel in fuel tank?
  • Page 22 Get on the vehicle. Squeeze tightly on the rear brake lever Release the squeezing tension on the lock lever will rear brake lever and slowly begin to ●Mounting should be done from the left automatically released. rotate the throttle grip to allow for a side, and you should sit squarely on the slow and easy start.

  • Page 23: Proper Driving Methods

    PROPER DRIVING METHODS ●Before entering traffic, use the correct Speed is controlled by the operation of Work the front and rear brakes the throttle grip. together. turn signal to foreward other drivers of your intentions. ● ●Allow the throttle grip to rotate back to If the throttle grip is rotated..

  • Page 24: Stopping

    STOPPING The brakes should never be suddenly Special care in driving should be When approaching the desired applied and the handle bars should taken during rainy weather. stopping area. never be suddenly turned. ●More braking distance is needed when ●Activate the proper winker, and after ●Sudden braking or turning can cause the driving on wet roads or in the rain.
  • Page 25 After the vehicle has come to a Dismount on the left side and lower To prevent theft, be sure to lock complete stop. the main stand on a flat surface. handle bars when parking. ●Return the winker switch to the center ●Be sure to park in an area that is free of CAUTION position and turn the main switch to...

  • Page 26: Self Inspections Before Operation

    SELF INSPECTIONS BEFORE OPERATION INSPECTION OF CONCERNED AREA Self inspect the vehicle and have regular ●Check areas which caused for concern CAUTION maintenance inspections for increased when last operating the vehicle. Observe safety rules when conducting safety and the prevention of accidents. ●If happened, contact authorized inspections.

  • Page 27: Fuel Check

    FUEL CHECK <CHECK> CAUTION ●Turn the fuel tank cap counterclock- Check gasoline to see if there is a sufficient ●Make sure to stop engine and stay wise, and remove it. amount of gasoline to reach your away from fire when refueling. ●Fill the tank with gasoline until it destination.

  • Page 28: Tire Inspection

    TIRE INSPECTION <AIR PRESSURE CHECK> <CRACKS/DAMAGE> <FOREIGN MATERIALS> Check for an appropriate level of air Check tire tread and sides for cracks and Check tire tread and sides for nails, rocks, pressure by examining how the tire sits on damage. etc.

  • Page 29: Brake Inspection

    BRAKE INSPECTION <BRAKE LEVER FREE PLAY> <CHECK OF BRAKE FLUID> CAUTION Lightly squeeze the brake levers until This is checked by placing the vehicle on ●If air pressure is inadequate or if there tension is felt to check for an appropriate its main stand on a flat surface.

  • Page 30: Engine Oil Check

    ENGINE OIL CHECK LIGHTS AND WINKER INSPECTION BACK MIRROR INSPECTION <CHECK> <HEADLIGHT, TAILLIGHT> Sit squarely on the seat and check to see if you have a good view behind the vehicle If the oil is low, the oil warning indicator Start the engine and make sure the lights by looking at the back mirrors.

  • Page 31: Maintenance

    ●These instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose. Sustained high speed operation, or operation in unusually wet or dusty conditions, will require more frequent service than specified in the MAINTENANCE SCHEDULE. Consult your authorized Daelim dealer for recommendations applicable to your individual needs and use.

  • Page 32: Maintenance Schedule

    MAINTENANCE SCHEDULE Perform the Self Inspections Before Operation at each scheduled maintenance period. I: INSPECT AND, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY R: REPLACE L: LUBRICATE C: CLEAN ODOMETER READING (NOTE1) FREQUENCY REMARK 1,000㎞ 4,000㎞ 8,000㎞ 12,000㎞ 16,000㎞ ITEM (1MON.) (6MON.) (12MON.)
  • Page 33 ODOMETER READING (NOTE1) FREQUENCY REMARK 1,000㎞ 4,000㎞ 8,000㎞ 12,000㎞ 16,000㎞ ITEM (1MON.) (6MON.) (12MON.) (18MON.) (24MON.) BRAKE SHOE/PAD WEAR BRAKE SYSTEM BRAKE STOP SWITCH HEAD LIGHT ADJUSTMENT CLUTCH SHOE WEAR SUSPENSION NUTS, BOLTS, FASTENERS WHEEL/TIRE STEERING HANDLE BEANING DRIVE BELT WEIGHT ROLLER SLIDE PIECE ★...

  • Page 34: Maintenance Precautions

    ●Use new, genuine Daelim parts or company. their equivalent for maintenance and repair. Parts which are not of equivalent quality may impair the...

  • Page 35: Frame And Engine Numbers

    FRAME AND ENGINE NUMBERS BRAKE PAD INSPECTION ●The frame and engine numbers are <FRAME NUMBER> Operate the brake lever to check the wear of the brake pad. needed when registering your vehicle. ●They may also be required by your While looking at the brake caliper, if the NUMBERING CAP wear limit line is not visible, the pads dealer when ordering replacement parts.

  • Page 36: Replenishing Brake Fluid

    REPLENISHING BRAKE FLUID 1. Clean dust and other foreign materials SCREWS CAUTION around reserve tank to prevent foreign ●When adding brake fluid, be very materials from falling inside tank. OIL CUP CAP careful not to allow foreign materials 2. Remove the screws and take oil cup to enter the reserve tank.

  • Page 37: Brake Lever Adjustment

    BRAKE LEVER ADJUSTMENT REAR BRAKE SHOE INSPECTION ■ REAR BRAKE Brake lever free play is adjusted by After adjusting the brakes, check the wear rotating the adjuster of the brake arm. of the brake shoe. While tightly squeezing the rear brake lever, if the “△” mark of After adjustment, check the brake lever to ADJUSTER the brake arm is alined with the “△”...

  • Page 38: Replenishing Engine Oil

    REPLENISHING ENGINE OIL <INSPECTION> <REPLENISHING> <RECOMMENDED OIL> If the oil is low, the oil warning indicator 1. Set vehicle on main stand in upright If oil sold on markets or privately ma- will turn on. Turn the main switch to ON position on level ground.

  • Page 39: Transmission Oil Inspection

    TRANSMISSION OIL INSPCTION TIRE PRESSURE INSPECTION <OIL LEVEL> <FLUID LEAK> Check the tire pressure using a tire gauge. Check tire pressure when the tires are ●Start the engine and let it idle for a few Check to see if transmission oil leaks out cool.

  • Page 40: Wheel Removal

    WHEEL REMOVAL [FRONT WHEEL REMOVAL] ① Raise the front wheel off the ground ●Fit the caliper over the disc, taking care ④ Loosen the axle nut. ⑤ Withdraw the front wheel axle and by placing a support block under the not to damage the brake pads.

  • Page 41: Side Stand Inspection

    SIDE STAND INSPECTION [REAR WHEEL REMOVAL] ●Erect main stand and place vehicle ① Set vehicle on main stand in upright in up right position on level ground. position on level ground. ●Check the spring for damage or loss of tension and the side stand assembly ②...

  • Page 42: Spark Plug

    SPARK PLUG If electrode is stained or clearance is not CAUTION right, satisfactory spark is not produced. ●If plug of different maker or different Clean and make adjustment. PLUG GAP heat value is used, it causes ① Put your hand between right body unsatisfactory engine starting,...

  • Page 43: Battery Inspection

    Daelim dealer. 4. Pull out the battery from the battery when handling ⊕ /⊖ terminal. box. Contact with other parts may cause...

  • Page 44: Fuse Replacement

    FUSE REPLACEMENT Turn off the main switch to see if the fuse CAUTION is severed. If the fuse is severed, exchange ●When disassemble fuse, make sure the fuse into 7A fuse. that fuse holder isn’t separated. ●To change a fuse, first take off battery ●After assembling fuse in the part of cover.

  • Page 45: Bulb Replacement

    BULB REPLACEMENT [BULB CAPACITY] [INSPECTION OF STOP LAMP] [HEADLIGHT BULB] ●Check a switch for proper contacts prior Be sure to use only a bulb of rated Turn a main switch "ON". Check a stop capacity. lamp for proper operation by operating the to replacement of a bulb.
  • Page 46 HEADLIGHT SOCKET CAUTION CAUTION FRONT COVER ●Lumination ●When disassembling, care is to be angle adjusted incorrectly may dazzle a facing taken for ensuring that a tail light driver's eyes or result in difficulty to lens can not be damaged. ●When replacing a tail light lens, be show the forward.

  • Page 47: Cable Rubber Part Inspection

    CABLE RUBBER PART AIR CLEANER ELEMENT INSPECTION <Rear Winker Bulb> A rubber part is assembled on the cable to <REMOVAL> protect the inner cable. ① Loosen two screws to disassemble a Make sure that this part is placed firmly ① Loosen the 5 washer screws and winker lens.

  • Page 48: Notables For Car Washing

    NOTABLES FOR CAR WASHING <CLEANING> ●Make sure to stop the engine prior to CAUTION car washing. ●Do not use gasoline or other ma- ●Clean the air cleaner element in clean ●Be careful not to allow water to enter terials having a low ignition point as oil, squeeze excess oil, and then, wra- the muffler during the washing.Water this can be a fire hazard.

  • Page 49: Storage Guide

    STORAGE GUIDE Extended storage, such as for winter, <REMOVAL FROM STORAGE> CAUTION requires that you take certain steps to ●Uncover and clean the motorcycle. ●Gasoline is extremely flammable and reduce the effects of deterioration from ●Charge the battery as required. Install explosive under certain...

  • Page 50: Safe Driving

    SAFE DRIVING PREPARATION BEFORE DRIVING ● Performing daily inspection ● Putting on the protective gears (Helmet, glove, goggles, etc.) ● Bringing the driver's licence ● Determinating the path to the desired destination...

  • Page 51: Driving Method

    DRIVING METHOD DRIVING POSITION The appropriate driving position is most important thing to driving safely. ① Eyes : Look at the front direction widely. ② Shoulders : Relieve the tension. ③ Arms : Relieve the tension and bend arms to inside and let them act as the spring.

  • Page 52: Precaution When Driving

    PRECAUTION WHEN DRIVING ● ● Secure the safe distance. If any abnormality is found, stop driving and contact service ● Drive protectively. center to inspect the vehicle. ● ● Do not obstruct the traffic. Restart the vehicle after 2~3 min when it is turned over. ●...

  • Page 53: Starting

    STARTING Prior to starting always look around to avoid accident. ① Get on the vehicle after pulling back the stand. ② Start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. CAUTION ●Return the side stand to its original position.

  • Page 54: Turning Method

    TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED CENTRIFUGAL FORCE GRAVITY The centrifugal force increases in inverse portion to the radius The basic principle of turn is balancing using the centrifugal of a curve and in portion to the square speed. Decelerate prior force which makes vehicle go outside and the gravity which to entering the curved way to reduce the centrifugal force.

  • Page 55: Positions Of Turning

    3 POSITIONS OF TURNING The basic principle of turn is balancing using combined force of < LEAN-IN > the centrifugal force and the gravity. This is a turning position with driver leaned inside more than All 3 positions require straightening the head and keeping the motorcycle.

  • Page 56: Turning Method

    TURNING METHOD < LEAN-OUT > This is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding.

  • Page 57: Precaution When Turning

    PRECAUTION WHEN TURNING Do not drive inside of large truck's turn circle. < DEAD ANGLE ZONE > < DISTANCE BETWEEN THE FRONT AND REAR WHEEL TURN > Dead angle zone is the sight range which cannot be identified by It is distance between path of the front and rear wheel and driver and increases in proportion to the width of the vehicle.

  • Page 58: Braking Method

    BRAKING METHOD BASIC PRINCIPLE OF BRAKE (FRICTION FORCE) RESTRAINT OF BRAKE EFFECT (INERTIA) ● Vehicle is braked using friction between road surface and tires. ● Braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased.

  • Page 59: Braking Method

    BRAKING METHOD IMPACT WHEN COLLISION ● Learn the proper braking method to prevent accident. Turn the throttle grip to its original position and decelerate using the engine brake. ● Erect the vehicle straight. ● Brake using both front and rear brakes. COMPARISION OF BRAKING DISTANCE ·Vehicle speed : 50 km/h When using both front and rear brakes...

  • Page 60: Wiring Diagram

    WIRING DIAGRAM (EUROPE)
  • Page 61 WIRING DIAGRAM (DOMESTIC)
  • Page 62 MEMO :...
  • Page 63 O O W W N N E E R R ’ ’ S S M M A A N N U U A A L L 3. 2004 PRINTED NO COPY 3. 2004 PUBLICATION...
  • Page 64 http://www.daelimmotor.com HEAD OFFICE (FACTORY) #58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA TEL : (82-55) 239-7000 / FAX : (82-2) 467-9997 OM49-0403-01E...

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