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Heat&Glo NORTHSTAR-BK Installation Manual

Installation and fireplace setup
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Download this manual See also: Owner's Manual
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE:
DO NOT discard this manual!
Model(s):
Tested an d
L isted b y
C
OM N I - Test L ab oratories, I n c.
EPA CERTIFIED WOODBURNING
FIREPLACE
Installation an se vi e o t is
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Heat & Glo • NORTHSTAR • 480-2360 Installation Manual • Rev D • 05/30/13
Installation Manual
Installation and Fireplace Setup
P ortl an d
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WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
• DO NOT sto e o use asoline o ot e a -
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Glass an ot e su a es a e ot u in
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Hot glass will cause burns.
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Summary of Contents for Heat&Glo NORTHSTAR-BK

  • Page 1 Installation Manual Installation and Fireplace Setup INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference. NOTICE: DO NOT discard this manual! WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death.
  • Page 2 Safety Alert Key: • DANGER! In i ates a a a ous situation i not avoi e ill esult in eat o se ious in u • WARNING! In i ates a a a ous situation i not avoi e esult in eat o se ious in u • CAUTION! In i ates a a a ous situation i not avoi e...
  • Page 3 ATTENTION INSTALLER: Follow this Standard Work Checklist T is stan a e list is to e use t e installe in on u tion it not instea o t e inst u tions ontaine in this installation anual Customer: Date Installed: Lot/Address Location of Fireplace: Installer:...
  • Page 4 Product Specific & Important Safety Information A. Fireplace Certification B. Glass Specifications T is e la e is e ui it 5 e a i lass Re- T is e la e s ste as een teste an liste in a - la e lass onl it 5 e a i...
  • Page 5 E. Electrical Codes This fireplace must be electrically wired and NOTICE: grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/ NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. • A 110-120 A i uit o t is o u t ust e...

  • Page 6: 2 Getting Started

    Getting Started A. Typical Fireplace System T e r m ina t io n C a p A d d it io na l l a t e r a l s u p p o r t f o r c h im ne y a b o v e r o o f ( o r e nc l o s e d in c h a s e ) if ne e d e d S t o r m...
  • Page 7 B. Design and Installation Considerations NOTICE: In addition to these framing dimensions, also reference the following section: • Clearances (Section 3). NOTICE: Check building codes prior to installation. • Installation M ST o it lo al e ional state an NOTICE: national o es an e ulations...
  • Page 8 2. Locating Fireplace & Chimney o ation o t e e la e an i ne ill a e t e o - an e • Install t e outsi e ai it it t e inta e a in evailin •...
  • Page 9 C. Tools and Supplies Needed E. Fireplace System Requirements e o e e innin t e installation e su e t e ollo in e la e s ste e ui e ents onsist o t e ollo - tools an uil in su lies a e availa le Re i o atin sa...

  • Page 10: 3 Framing And Clearances

    Framing and Clearances ► A. Fireplace Dimensions 23- 1 /8 in. ( 5 8 7 m m ) 1 1 - 1 /8 in. ( 28 3 m m ) 3- 1 /2 in. ( 8 9 m m ) 1 in.
  • Page 11 B. Clearances WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specified in Figure 3.2. DO NOT pack required air spaces with insulation or other materials. Framing or finishing material used on the front of, or in front of, the fireplace closer than the minimums listed must be constucted entirely of non-combustible materials (i.e., steel studs, concrete board, etc.). Failure to comply may cause fire. S t o r m C o l l a r R o o f F l a s h ing 2 in.
  • Page 12 1. Minimum Clearances to Combustibles WITHIN ENCLOSURE AREA i e la e to a 1 in 25 i e la e to si e all 1 in 25 Du t oots to a in 0 in 0 To stan o s to ea e 0 in 0 Doo o enin to si e all 22- 8 in 581...
  • Page 13 R o u nd T e r m ina t io n C a p C. Construct the Chase S t o r m C o l l a r ase is a ve ti al o li e st u tu e uilt to en lose t e e la e an /o its vent s ste e ti al i ne s t at...
  • Page 14 D. Frame the Fireplace E. Secure and Level the Fireplace T is e la e e la e on eit e a o usti le o Hea t e tension esi n ust e ete NOTICE: non o usti le ontinuous at su a e ollo t e in- e o e installation o e la e...
  • Page 15 F. Protective Metal Hearth Strips G. Facing Material WARNING! Risk of Fire! WARNING! Risk of Fire! Protective metal hearth Follow these instructions exactly. strips MUST be installed on combustible surfaces. DO Facing materials must be installed properly to prevent NOT cover metal strips with combustible materials. Sparks or embers may ignite flooring.
  • Page 16 H. Outside Air Kit An outsi e ai ust e use ustion Hea t & Ho e Te nolo ies e o en s ou utili e t e s o test u t un to o ti i e t e e o an e o t e outsi e ai it T e outsi e ai inlet oo s oul e ositione in a...
  • Page 17 G a r a g e o r c o m b u s t ib l e A t t ic s p a c e l iq u id s s t o r a g e O u t l e t b l o c k e d b y s no w , l e a v e s , e t c .
  • Page 18 DUCT RUN REQUIREMENTS I. Heat Zone Kit (Optional) T e Heat- one a esso it onve s a MA IM M Du t Run 40- t 12 e la e t ou u t s to e ote lo ations in t e MINIM M Du t Run 36 in sa e oo...
  • Page 19 Installation • Re ove t e no out o late o t e to o t e e la e an is a it See i u e 3 14 • ut a 3 in ole in t e insulation oa as e t e i ensions s o n in i u e 3 14 3- 1 3/ 1 6 in.
  • Page 20 NOTICE: Secure the duct so that clearance to the fire- 2 x 4 W a l l place outer wrap is maintained. Tape all seams with alumi- num tape 1-1/4 in. (32 mm) minimum width or as specified F a n H o u s ing by local codes.) • Seal all t e a a oun t e insi e o t e etu n ai ille to event ot ai...

  • Page 21: 4 Electrical Wiring

    Electrical Wiring NOTICE: The manual override switch, rheostat speed NOTICE: Wiring for fans must be done before framed control and cover plate are supplied. You will need to supply: enclosure is completed. If using a Heat Zone kit, it also must 14-3 wire with ground;...

  • Page 22: Chimney And Termination Requirements

    Chimney and Termination Requirements A. Chimney Requirements NOTICE: You must provide support for the pipe during construction and check to be sure inadvertent loading has e ti al istan es a e easu e t e ase o t e not dislodged the chimney section from the fireplace or at e la e as s o n in i u e 5 1 any chimney joint.
  • Page 23 B. Offsets/Returns • se an o set/ etu n to ass ove ea o st u tions • An o set an etu n an e use as a sin le entit o se a ate i ne se tion s WARNING! Risk of Fire! DO NOT use offset/returns greater than 30°.
  • Page 24 C. Termination Requirements • Install a a a ove an liste o t is e la e s ste • o ate a e e it ill not e o e lu sno o ot e ate ials • o ate a a a t ees o ot e st u tu es •...

  • Page 25: Chimney Installation

    Chimney Installation A. Typical Chimney System NOTICE: Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. T e r m ina t io n C a p C h im ne y m u s t e x t e nd b e y o nd c o m b u s t ib l e r o o f s t r u c t u r e M a int a in m inim u m...
  • Page 26 B. Assemble Chimney Sections C. Install Chimney Air kit (CAK4A) se onl t ose o onents es i e in t is anual NOTICE: Chimney Air Kit, Part CAK4A is required when Su stitute o a a e i ne onents oul i using the SL-300 Pipe Series.
  • Page 27 NOTES: • T e A 4A te ination a ust e a ini u o 4 t a ove t e oun an e t ee o e is • I t e A 4A is installe in a ase t e A 4A si e ination a ust e at least 3 t...
  • Page 28 D. Secure Offset/Return R O O M A B O V E ( no n- ins u l a t e d c e il ing ) en o sets an etu ns a e oine to st ai t i e se - tions t e ust e lo e into osition it t e s e s ovi e...
  • Page 29 F. Install Attic Insulation Shield Bend remaining tabs WARNING! Risk of Fire! You MUST install an attic insu- to rest against pipe to lation shield when there is any possibility of insulation or prevent insulation B e nd inw a r d other combustible material coming into contact with the from falling in.
  • Page 30 G. Roof Penetration • Re e to i u e 6 10 • oo to ente o i ne • D ive a nail u t ou oo to ente o • Measu e to eit e si e o nail an t e 14-1/2 in 14-1/2 in 368 o enin...
  • Page 31 I. Install Chase/Chase Top C H I M N E Y • ou M ST use a ase to in a ase installation F L A S H I N G ase to s a e availa le o ou Heat & Glo eale P L A T E F L A S H I N G e el...
  • Page 32 J. Termination Cap Requirements T e r m ina t io n • Install a a a ove an liste o t is e la e s ste C a p • o ate a e e it ill not e o e lu S l ip o ot e ate ials...
  • Page 33 P l a c e w a t e r p r o o f s e a l e r u nd e r e a c h f l a ng e o f t h e P l a c e w a t e r p r o o f R e m o v e 2 s c r e w s t e r m ina t io n c a p a nd o n c a u l k o r s e a l e r u nd e r...
  • Page 34 Finishing A. Template B Finish the Wall ► late o t e ont is inte on t e outsi e se a et o to el o a so t us to e ove an o t e s i ut out t e te late alon t e out- i t o...
  • Page 35 C. Mantel and Wall Projections D. Finishing the Hearth Extension usti le antel e ositione no lo e t an 60 in 1524 t e ase o t e e la e WARNING! Risk of Fire! High temperatures, sparks, em- bers or other burning material falling from the fireplace Re e to Se tion 3 o e u e antel ei...
  • Page 36 • i e la e installe us on t e oo an ea t e tension aise to otto o as ia Non- o usti le oo in a ini u o 20 in 508 in ont o an 8 in 203 to eit e si e o t e uel o enin is e ui e see i u e...
  • Page 37 ► E. Non-Combustible Sealant Material • A te letin t e installation o non- o usti le ate ial in t e e ui e non- o usti le one an t e non- o usti le nis in ate ial ove t at e ove t e late •...

  • Page 38: Fireplace Setup

    Fireplace Setup A. Firebrick Placement e o o e la e is line ualit as e e tional insulatin o e ties Do not use a ate si uil a e on t e Do not o e ate t e e la e it out i s Ma e su e i s a e installe as s o n...
  • Page 39 B. Baffle and Blanket Placement nsu e o e t a e an ote tion annel la e- ent e la e a e o onents i a a e o issin of i e o e a ic Blan et Baf le ote tion annel in osition...

  • Page 40: Reference Materials

    Reference Materials A. Chimney Components T e ollo in a in s s o t e S -300 Se ies i ne an e la e o onents e sa el use it t is e la e 1 2 in. Catalog # Description 1 2 in.
  • Page 41 1 0 - 1 /2 in. I ns id e ( 267 m m ) D ia m e t e r 20 - 3/4 in. 8 in. ( 5 27 m m ) ( 20 3 m m ) 2 in.
  • Page 42 22 1 /2 in. 66 in. ( 5 72 m m ) ( 1 676 m m ) 20 in. ( 5 0 8 m m ) 1 6 1 /2 in. ( 41 9 m m ) 1 /2 in. ( 1 3 m m ) 9 1 /2 in.
  • Page 43 1 3 1 /4 in. ( 337 m m ) 1 6 1 /4 in. ( 41 3 m m ) 26 1 /2 in. ( 673 m m ) 28 5 /8 in. ( 727 m m ) 1 8 in. LDS33/LDS46 Decorative Shroud ( 45 7 m m ) TS345 Square Termination Cap...
  • Page 44 B. Accessories MESH-HHT Firescreen Heat & Glo a an o Hea t & Ho e Te nolo ies 5 1 215t St eet a eville MN 55044 eatn lo o lease onta t ou Heat & Glo eale it an uestions o on e ns o t e lo ation o...

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