ABB Knox Original Instructions Manual

Safety and process lock

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Original instructions
Knox
Safety and process lock
ABB Jokab Safety Varlabergsvägen 11, SE-434 39, Sweden
www.abb.com/jokabsafety

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Summary of Contents for ABB Knox

  • Page 1 Original instructions Knox Safety and process lock ABB Jokab Safety Varlabergsvägen 11, SE-434 39, Sweden www.abb.com/jokabsafety...
  • Page 2 DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of ABB JOKAB SAFETY for any act exceed the individual price of the product on which liability asserted.
  • Page 3: Table Of Contents

    Assembly – sliding door ............................16 Operation ............................19 Locking: ................................... 19 Unlocking: ................................19 Escape release: ..............................19 Auxiliary release (Knox 1Ax, -1Bx, -1Fx): ....................... 19 Maintenances mode ............................... 20 LED indication ................................. 20 Model overview ..........................21 Available models ..............................21 Accessories ................................
  • Page 4: Introduction

    Introduction Scope The purpose of these instructions is to describe the safety lock Knox and to provide the necessary information required for assembly, installation, checks and adjustments after installation, and maintenance. The instructions also include information necessary to connect Knox to a safety circuit.
  • Page 5: Overview

    Knox, with frame part Knox 2X, is a process lock with a built in safety sensor to monitor that door is closed and locked. While powered, a single locking signal must be applied to keep the device locked. However, the locking function is bi-stable in case of a power failure, i.e.
  • Page 6: Function Description

    The two holes in the locking bolts (one on each bolt) are intended for padlocks to be Maintenance mode fitted during maintenance work within the hazardous area, as an additional measure to reduce the risk of entrapment. 2TLC172250M0201, rev. D www.abb.com/jokabsafety 2013-08-12...
  • Page 7: Connections

    Caution! All cable colours according to ABB Jokab Safety standard cable. Locking The internal motor will lock Knox when supplied with 24 VDC, with pin-3 as the positive pole (+) and pin-4 as the negative pole (-). The locking signals must be applied for at least 2 seconds or until the dynamic output signal from the Eden sensor is active.
  • Page 8 Unlocking Knox will be unlocked when no locking signal is applied. It may take up to 2 seconds until Knox is unlocked. NB: Knox 2X will retain locked/unlocked state if the device power supply (pin-1 and -3) is cut off.
  • Page 9: Connection Examples

    Type: Vital 1 Type: Vital 1 NB: The info reset signal is HIGH when the outer handle on Knox is set in its upward position. NB: The system will lock Knox if there is no signal for unlocking. NB: Vital 1 is used to monitor the locking Warning! The system must be connected using a fuse of max 6A.
  • Page 10 Type: PLUTO NB: The info reset signal is HIGH when the outer handle on Knox is set in its upward position. Caution! Output from Pluto Q02 and IQ11 must never be set at the same time; doing so may cause damage to Pluto outputs.
  • Page 11: Installation And Maintenance

    (EN 62061:2005). In case of breakdown or damage to the product, contact the nearest ABB Jokab Safety Service Office or reseller. Do not try to repair the product yourself since it may accidentally cause permanent damage to the product, impairing the safety of the device which in turn could lead to serious injury to personnel.
  • Page 12: Assembly - Conventional Door

    Assembly – conventional door 2TLC172250M0201, rev. D www.abb.com/jokabsafety 2013-08-12...
  • Page 13 2TLC172250M0201, rev. D www.abb.com/jokabsafety 2013-08-12...
  • Page 14 4 ) Pass the handle for escape release through the hole to the back of the door. Fit the mounting nut to the Quick- Guard profile. Fasten the mounting screws lightly to still be able to adjust position. 5 ) Perform step X) if necessary. Mount the Knox frame part according to figure 5. Make sure that the M12- connector is facing upwards.
  • Page 15 Quick-Guard profile. Fasten the mounting screws lightly to still be able to adjust position. 5 ) Perform step X) if necessary. Mount the Knox frame part according to figure 5. Make sure that the M12- connector is facing upwards.
  • Page 16: Assembly - Sliding Door

    Assembly – sliding door 2TLC172250M0201, rev. D www.abb.com/jokabsafety 2013-08-12...
  • Page 17 2TLC172250M0201, rev. D www.abb.com/jokabsafety 2013-08-12...
  • Page 18 1 ) Component overview. 2 ) An opening of 215x195 mm (HxW) is needed in the door where Knox 1F is to be mounted. The type of door determines what kind of tool that is most suitable. A door with polycarbonate or plate is preferably handled with a jigsaw and an opening in a mesh door is made with small bolt cutters.
  • Page 19: Operation

    NB: It may take up to 2 seconds for Knox to fully reach the locked state after the locking signal has been applied. Warning! It is imperative that the person resetting the safety device confirms that the hazardous area is clear before resetting the safety device.
  • Page 20: Maintenances Mode

    Green Locked (and reset) Locked, no dynamic Green-Red (flash) signal in Unlocked Green Reset Green-Pause-Green Reset (dirt indication) (flash) Not reset Red-Pause-Red Not reset (dirt indication) (flash) Frame part – left Frame part - right 2TLC172250M0201, rev. D www.abb.com/jokabsafety 2013-08-12...
  • Page 21: Model Overview

    Model overview All Knox part model names are built up using numbers and letters according to: Door part: Knox 1 Frame part: Knox 2 Device Position Designation Description For outward opened doors For inward opened doors For sliding doors Door part...
  • Page 22: Accessories

    2TLA020072R0200 1 safe input node and 3 non-safe outputs. Connector for local reset button. NB: Only Knox 2X can be connected to an Urax adaptation device for connection to the AS-i bus. PC plate for mesh door mounting. Knox shear-pin Escutcheon plate (cover plate) to fit instead of escape release handle.
  • Page 23: Technical Data

    Locked: 5,000 N (10,000 N ultimate breaking strength) Knox 2A: S/M – bistable, unlocked and locked with voltage Lock function Knox 2X: M – internal locking electronics; locked when signal is applied, unlocked otherwise (bistable at power failure) Weight Door part:: ~ 3.14 kg Frame part: ~ 0.79 kg...
  • Page 24: Dimensions

    EN ISO 13849-1 Performance level: PL e, Category 4 MTTF : 150 years Certifications IntertekSemko Dimensions Knox 1A + Knox 2A/X Front view Top view Knox 1A-R + Knox 2A Knox 1A-R + Knox 2A 2TLC172250M0201, rev. D www.abb.com/jokabsafety 2013-08-12...
  • Page 25 Knox 1B + Knox 2A/X Front view Top view Knox 1B-L + Knox 2A Knox 1B-L + Knox 2A Knox 1F + Knox 2A/X Front view Top view Knox 1F-R + Knox 2A Knox 1F-R + Knox 2A 2TLC172250M0201, rev. D www.abb.com/jokabsafety...
  • Page 26: Hole Pattern

    Knox 1B + Knox 2A/X Front view Knox 1B-L + Knox 2A/X (without ø10 mm hole) Knox 1BX-L + Knox 2A/X (with ø10 mm hole) Fixation holes and hole through door for handle (Knox 1BX: 10 mm hole through door for auxiliary...
  • Page 27: Ec Declaration Of Conformity

    EC Declaration of conformity ABB JOKAB SAFETY Varlabergsvägen 11, SE-434 39 Kungsbacka, Sweden www.abb.com/jokabsafety 2TLC172250M0201, rev. D www.abb.com/jokabsafety 2013-08-12...

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