Related Manuals for CIGWELD MPM 20/600 I-PS
Summary of Contents for CIGWELD MPM 20/600 I-PS
- Page 1 ENGINE DRIVEN WELDER GENERATING SET MPM 20/600 I-PS (Part Number 636806) DOC No: EDW0007 Date: 16-July-97 Issue No: 2...
-
Page 2: General Use Instructions
GENERAL USE INSTRUCTIONS Read the instructions carefully; proceed according to the regulations in use in the country where the machine will operate. TRANSPORTATION The machine must be fixed securely to the motor vehicle if it has to be moved to the place of use. -
Page 3: Service And Cleaning
RUNNING IN For the first 50 hours of operation of the machine do not employ more than 70% of the maximum power indicated in the technical specifications. STARTING AND WORKING 1- Make the earth connection (see the USE INSTRUCTIONS). 2- If the machine model IS NOT equipped with a earth leakage circuit breaker the available socket is intended ONLY for connecting the machine to a switchboard equipped with all protection devices imposed by current law regulations. -
Page 4: Specification
For service intervals consult the ENGINE USE AND SERVICE manual and the SPECIFICATION. ADJUSTMENTS AND REGULATIONS All necessary controls are located on the main control panel and are properly explained in the section FRONT PANEL DESCRIPTION. We advise the operator against tampering with the engine or the internal electrical components. -
Page 5: Technical Specification
TECHNICAL SPECIFICATION POWER PLANT INFORMATION Part number 636806 Description MPM 20/600 I-PS WELDING GENERATOR D.C. Rated output at 60% duty cycle 600A @ 40V Rated output at 100% duty cycle 500A @ 40V Duty cycle period 5 minutes Range of continuous control... -
Page 6: Dimensions And Weight
ENGINE Make/Type Perkins 4.236 Number of cylinders Displacement 3861 cc. Diesel engine output 64.4 HP Engine speed 1500 rpm Cooling Water Fuel tank capacity 60 Litres Oil capacity 9.1 Litres Starter Electric Battery 12V - 92 Ah Acoustic energy emission 98 dB(A) Acoustic pressure @ 1 metre 90 dB... -
Page 7: Engine Warranty
Perkins Dealer. Generator and equipment: Contact your local CIGWELD Distributor for spare parts. Specify the Engine Driven Welders model number, serial number and name of part (with code number) when ordering spare parts. Refer to the Spare Parts... -
Page 8: Front Panel Descriptions
FRONT PANEL DESCRIPTIONS Ignition key Basic-Cellulose switch Single phase voltmeter Wire feeder connector 14 pin Hourmeter 230V single phase outlet Water temperature lamp 400V three phase outlet Battery charge lamp 16A single phase circuit breaker Oil pressure lamp ELCB (25A earth fault protection) Overspeed lamp Serial number Fuel meter... -
Page 9: Earth Fault Protection
OPERATING INSTRUCTIONS 1.1 EQUIPMENT GROUNDING CONNECTION This machine has auxiliary power capability and grounding of the frame and case is recommended. Refer to your local Supply Authority or Australian Standard AS3000 for detailed earthing instructions. Connect the earth wire to the Earth connection located on the front of the machine. -
Page 10: Starting Engine
4.1 STARTING ENGINE Check that engines fuel tank has been filled with diesel and the sump has been filled with lubricating oil as specified in the Engine Manual. Position the ignition key on the first step for preliminary heating then start the engine by moving key completely clockwise. -
Page 11: Constant Current (Cc) Mode
6.1 CONSTANT CURRENT (CC) MODE Set the CC/CV mode switch to the mode CC position. If using a remote control pendant, plug remote pendant into the 14 pin remote control socket and set the REMOTE CONTROL switch to the REMOTE position. Set the REMOTE CONTROL switch to the PANEL position if a remote pendant is not used. -
Page 12: Engine Protection
11.1 WARNING In order to preserve the engine performance CIGWELD strongly recommends that the maintenance schedule is adhered to as specified in the engine manufacturer "Use and maintenance" user manual. Poor maintenance could result in a shorter operating life, decreased performance and loss of engine warranty. - Page 13 MPM 20/600 I-PS (Part Number 636806)
- Page 14 MPM 20/600 I-PS (Part Number 636806)
- Page 15 Spare parts list MPM 20/600 I-PS (Part Number 636806) Item Ordering Description OGS19484 Stator OGS19313 Stator protection OGS19314 Stator protection OGS10510 Flange with bearing seat OGS10525 OGS10524 Screw OGSO905 Seeger ring OGS903 Bearing 100/45/25 2RS OGS19310 Shaft with rotor OGS19309...
- Page 16 Spare parts list MPM 20/600 I-PS (Part Number 636806) Item Ordering Description OGS19483 400V 20A three phase socket OGS19482 230V 15A single phase socket OGS322 F.S. 300V voltmeter OGS11688 Fuel meter OGS12163 Switch assembly OGS18225 Socket for remote control and wire feeder 14 poles...
- Page 17 Spare parts list MPM 20/600 I-PS (Part Number 636806) Item Ordering Description OGS16988 Washer OGS16989 Plate OGS19192 Cover OGS17347 3x80µF capacitor OGS19486 Plate for capacitors OGS15762 Plate for capacitors OGS18732 Fuel tank OGS15715 Fuel float OGS18329 Cover OGS16621 Fuel filter cap 2" gas OGS16620 Fuel prefilter 2"...
- Page 18 Spare parts list MPM 20/600 I-PS (Part Number 636806) Item Ordering Description OGS19136 Battery cover OGSO870 Oil drain pump OGS18111 Oil drain pipe OGS17222 Oil pipe cap OGS18738 Packing OGS19137 Silencer OGS16468 Fuel prefilter OGS18960 Canopy OGS18740 Internal cover deflector...
Need help?
Do you have a question about the MPM 20/600 I-PS and is the answer not in the manual?
Questions and answers