Pulsar PG10000 Owner's Manual
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Pulsar PG10000 Owner's Manual

10000 watt generator
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Summary of Contents for Pulsar PG10000

  • Page 1 10000 10000 1-866-591-8921...

  • Page 2: Table Of Contents

    7500W Generator 10000W Generator Topic Page Safety Guidelines General al Precautions elines General Parts ener l recautions Battery Operation Inspection, Cleaning and Maintenance Operation Installation enance nstallation Troubleshooting Specifications Wiring iagram p e cifications General Parts Listing eneral Parts Listing...

  • Page 3: Safety Guidelines

    Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.

  • Page 4: General Al Precautions

    7500W Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING Carbon Monoxide When this tool is running, ensure that the area is well ventilated. Never run the engine in an enclosed area.

  • Page 5: Hot Components

    CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. PULSAR PRODUCTS INC.IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.

  • Page 6: Work Area

    7500W Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. •...

  • Page 7: Personal Safety

    Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...

  • Page 8: Generator Use And Care

    7500W Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

  • Page 9: Heart Pacemakers

    Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact Pulsar Products Inc. Immediately for a replacement. Generator service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 10 7500W Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs lbs (approximately) .
  • Page 11 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.

  • Page 12: General Parts Ener L Recautions

    Owner’s Manual Gen ra l Pa s This product does not need a battery. Fuel tank cap Frame Fuel gauge One way valve Fuel tank Choke lever Control Panel Air filter Wheel Handel Fuel valve Recoil starter Thermal protector Battery Oil dipstick Engine key Voltage frequency...

  • Page 13: Battery

    7500 W Ge n erato r Battery AC electrical To start generator with electric start you will need a battery (included) . Also this generator can also be started with the pull start. Note: Using a battery not designed for Current Output 120V/240V 60Hz, 50A/25A this unit may void warranty.

  • Page 14: Operation

    Owner’s Manual Operation Fuel tank k Lever Choke lever Control panel Handle Fuel valve Air filter Battery Pull start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH A HIGH QUALITY SAE 10W30 GRADE ENGINE OIL.
  • Page 15 7500W Generator Operation (cont’d) Starting 1. Make sure the electrical powered tools/equipm that will be used are not plugged into the generator while the engine is started. E-Start: To start the engine 2. Turn the 120 volt AC circuit breaker to its “OFF” ON: To run the engine position.
  • Page 16 CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. PULSAR PRODUCTS INC. IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 17 7500W Generator Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12VDC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 18: Spark Plug Service

    Owner’s Manual Operation (cont’d) Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. 1.

  • Page 19: Inspection, Cleaning And Maintenance Operation

    Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.

  • Page 20: General Location

    7500W Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECCESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPERATE GENERATOR.
  • Page 21 Owner’s Manual Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.

  • Page 22: Troubleshooting Nstallation

    Troubleshooting Note: Troubleshooting problems may have similar causes and solutions. PROBLEM POSSIBLE CAUSE SOLUTION Is there fuel in the tank? Refill the fuel tank. Is there enough oil in the The engine Add the recommended oil. engine? will not start Is the spark plug in good Readjust gap and dry the spark plug.

  • Page 23: Specifications

    7500 W Ge n erato r Specifications AC electrical Current Output 120V/240V 60Hz, 50A/25A Continuous/rated Wattage 6,000 Peak Wattage 7,500 Outlet 4 AC 120V, 2 AC 120V/240V twist-lock outlet DC electrical none none Gasoline engine Horsepower Type 4-cycle OHV air-cooled recoil start Displacement 389cc Oil capacity...

  • Page 24: Wiring

    Wiring Diagra ControlBoxDiagram Breaker 3in1 DigitalMeter GNAJ L14-30R L14-50R TT-30R 5-20R 5-20R Breaker GrQVR1.5mm DCcoil1 LBQVR1.5mm BlQVR1.5mm RQVR0.5mm LBQVR1.5mm 2510 OQVR0.5mm BuQVR0.5mm BrQVR0.5mm DCcoil2 QVR0.5mm BrRQVR0.5mm BrQVR0.5mm QVR0.5mm QVR0.5mm WQVR0.5mm QVR0.5mm QVR0.5mm RQVR0.5mm BuQVR0.5mm BuQVR0.5mm RQVR6mm QVR0.5mm QVR0.5mm QVR0.5mm Oilalertunit QVR0.5mm QVR6mm Engine...

  • Page 25: General Parts Listing Eneral Parts Listing 29

    PG10000 ENGINE PARTS LISTING This list is provided for reference purposes only.All repairs and part replacement should be performed by a qualified technician. Some parts may not be available as single replacements. PART NO. Q'TY REMARK DESCRIPTION DJ188F-11014-A OIL SEAL Φ 35×Φ 52×8...
  • Page 26 PART NO. DESCRIPTION Q'TY REMARK DJ168F-11002-A PIN Φ 8×14 DJ188F-11003-B CRANKCASE GASKET DJ188F-15100-A SPEED REGULATING GEAR GB276-89-6207 BEARING RADIAL BALL 6207 DJ188FD-11001-A CRANKCASE COVER ASSEMBLY DJ188FD-11007-D DIPSTICK DJ188F-11014-A OIL SEAL Φ 35×Φ 52×8 GBT820-B5-12 FLANGE BOLT M5*12 DF6500H-11032-A CRANKCASE COVER GUARD GBT16674-B8-35 FLANGE BOLT M8*35 GBT16674-B8-40...
  • Page 27 PART NO. Q'TY REMARK DESCRIPTION DJ188FD-14001-A BOLT STUD M8*110 DJ168F-18500-A SPARK PLUG F7TC GBT16674-B10-80 FLANGE BOLT M10*80 BOLT DJ188F-11015-A DJ188F-11300-C CYCLINDER HEAD COVER ASSEMBLY DJ188F-11011-A GASKET, CYCLINDER HEAD COVER DJ188F-11200-BE CYLINDER HEAD ASSEMBLY DJ188F-11009-A DJ188F-11010-C GASKET, CYLINDER HEAD GBT16674-B6-12 FLANGE BOLT M6*12 DJ188F-11012-A AIR-LEADING COVER DJ168F-14002-A...
  • Page 28 PART NO. Q'TY REMARK DESCRIPTION DJ190F-12100-BE CRANKSHAFT ASSEMBLY GB276-89-6202 BALL RADIAL BEARING 6202 DJ188F-12004-A BALANCING SHAFT DJ190F-12300-C PISTON RING SET DJ188F-12003-A PISTON PIN CIR-CLIP DJ190F-12001-D PISTON DJ188F-12002-A PISTON PIN DJ190F-12200-AE CONNECTING ROD ASSEMBLY...
  • Page 29 PART NO. Q'TY REMARK DESCRIPTION DJ188F-13200-A ROCKER ARM ASSEMBLY DJ188F-13300-A PUSH ROD GUIDE DJ188F-13006-A DJ188F-13005-A EXHAUST VALVE RETURNER DJ188F-13004-A INTAKE VALVE RETURNER DJ188F-13003-A VALVE SPRING DJ188F-13002-A EXHAUST VALVE DJ188F-13001-A INTAKE VALVE DJ188F-13011-A OIL SEAL,VALVE DJ188F-13010-A OIL-SEAL DJ188F-13008-A ROD PUSH DJ188F-13009-A TRAPPET LITTER VALVE DJ188F-13100-AE CAMSHAFT ASSEMBLY...
  • Page 30 PART NO. Q'TY REMARK DESCRIPTION DJ188F-14027-A SPACER,CARBURETOR DJ188F-14016-B GASKET, AIR FILTER DJ190FD-14100-BE CARBURETOR ASSEMBLY DJ188F-14109-A FUEL INJECTION NEEDLE 14112-100 MAIN JET DJ188F-14106-A FLOAT DJ188F-14101-B OIL CUP DJ188F-14005-B GASKET, CARBURETOR DJ188F-14004-A CONNECTING BLOCK CARBURETOR DJ188F-14003-B GASKET INLET Q CLIP DJ188F-11039-B DJ168F-14008-A CLIP,FUEL LINE DJ188FD-14007-C FUEL LINE...
  • Page 31 PART NO. Q'TY REMARK DESCRIPTION DJ188FD-14200-C AIR FILTER ASSEMBLY DJ188FD-14204-A AIR FILTER CAP DJ188FD-14201-A FILTER ELEMENT DJ188FD-14203-C BOTTOM CAP,AIR FILTER GB6177-N-6 NUT M6 DJ188FD-11013-A TUBE BREATHER DF6500H-14205-A BRACKET,AIR FILTER...
  • Page 32 PART NO. Q'TY REMARK DESCRIPTION GBT16674-B6-12 FLANGE BOLT M6*12 DJ188F-16100-F-116 CASE COMP RECOIL STARTER DJ168F-16110-A STARTER DJ188F-16111-A ROPE DJ188F-16130-F-116 STARTER COMP,RECOIL 92140-B6-8 FLANGE BOLT M6*8 GBT97-W-6 PLAIN WASHER DJ188F-16101-A-116 RECOIL STARTER CASE...
  • Page 33 PART NO. Q'TY REMARK DESCRIPTION GBT16674-B6-12 FLANGE BOLT M6*12 DJ188FD-15200-A SPEED REGULATOR DJ188F-15008-A FINE REGULATING SPRING C DJ188F-15006-A PULLING ROD DJ188F-15007-A BACK SPRING B DJ188F-15004-A SPEED REGULATING ARM DJ168F-15005-A LOCK BOLT GB6177-N-6 FLANGE NUT M6...
  • Page 34 PART NO. Q'TY REMARK DESCRIPTION DJ188F-16205-A NUT M16*1.5 DJ188F-16000-A STARTING CUP DJ188F-16002-A IMPELLER DJ188F-16200-BE FLYWHEEL ASSEMBLY GBT16674-B6-25 FLANGE BOLT M6*25 DJ188F-18100-C IGNITION COIL ASSEMBLY GBT16674-B6-8 FLANGE BOLT M6*8 DJ168F-18007-A CLAMPER CORD A GBT16674-B8-35 FLANGE BOLT M8*35 DJ188F-18007-A CLAMPER CORD A DJ188F-18600-A ALTERNATOR ASSEMBLY GBT16674-B6-28...
  • Page 35 PG10000 GENERAL PARTS LISTING This list is provided for reference purposes only.All repairs and part replacement should be performed by a qualified technician. Some parts may not be available as single replacements. PART NO. Q'TY REMARK DESCRIPTION DJ168F-14008-A CLIP,FUEL LINE...
  • Page 36 PART NO. Q'TY REMARK DESCRIPTION GBT16674-B6-16 FLANGE BOLT M6*16 DF2500H-34106-A GASKET DFD9000H-34100-QQ01 CONTROL PANEL ASSEMBLY 34203-010 SWITCH ASSEMBLY VOLTAGE.FREQUENCY.HOUR METER 34290-002 34204-038 GROUNDING POST 34204-039 GROUNDING POST 34204-062 120V DUPLEX OUTLETS 34204-015 30 AMP RV OUTLET 34204-004 50 AMP RV OUTLET 34204-003 120V/240V TWIST-LOCK OUTLET THERMAL PROTECTOR...
  • Page 37 PART NO. Q'TY REMARK DESCRIPTION DJ188FD-14010-C GASKET,EXHAUST PIPE GBT93-LW-8 SPRING WASHER GB6170-N-8 FLANGE NUT M8 DJ188FD-14009-A MUFFLER CONNECTING PIPE GBT16674-B8-30 FLANGE BOLT M8*30 DF9000H-14400-DB MUFFER ASSEMBLY GBT16674-B6-12 FLANGE BOLT M6*12 DF3800H-14018-A OUTER HOOD DF3800H-14403-A SIDE HOOD GBT16674-B8-16 FLANGE BOLT M8*16 DF3800H-14404-A MUFFLER STAY INNER HOOD...
  • Page 38 PART NO. Q'TY REMARK DESCRIPTION DF9000H-33100-IK-23702 ALTERNATOR ASSEMBLY DF9000H-33120-IK ROTOR DF3800H-33001-A CARBON BRUSH COMP. DF3800H-33002-B GROUNDING POST COMP. DF9000H-33110-IK-23702 STATOR DF3800H-33005-A ALTERNATOR END BRACKET NUT M5 GB6170-N-5-H GBT97-W-5 PLAIN WASHER GBT93-LW-5 SPRING WASHER GBT97-W-10 PLAIN WASHER GBT93-LW-10 SPRING WASHER DF9000H-33015-A BOLT M6*175 BOLT M5*230 DF9000H-33021-A...
  • Page 39 PART NO. Q'TY REMARK DESCRIPTION HANDLE ASSEMBLY DF6500H-31058-A-117 GBT16674-B8-45 FLANGE BOLT M8*45 HANDLE PLUG Φ 25 DF6500H-31073-A FIXING BUSH,HANDLE DF6500H-31074-A GB6177-N-8 FLANGE NUT M8 RUBBER,HANDLE DF6500H-31016-A FRAME ASSEMBLY RPG8125-31100-B-117 GB6170-N-6 FLANGE NUT M6 SUPPORT,FRAME DF6500H-31020-A-117 GBT16674-B8-16 FLANGE BOLT M8*16 VIBRATION ISOLATION PAD,SQUARE FRAME DF9000H-31204-A 92140-B6-25 FLANGE BOLT M6*25...

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