Pulsar PG10000B Operator's Manual
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Pulsar PG10000B Operator's Manual

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Generator
OPERATOR'S MANUAL
Warning: The Engine Exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects or other reproductive harm.
www.pulsar-products.com
Model: PG10000B

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Summary of Contents for Pulsar PG10000B

  • Page 1 Model: PG10000B Generator OPERATOR’S MANUAL Warning: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. www.pulsar-products.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction.....................................3 Product Specifications..............................3 Parts Ordering / Customer Service..........................3 Safety Rules.................................... 4 Safety Symbols................................4 Safety Instructions ..............................4 Features....................................7 Assembly ....................................9 Unpacking ..................................9 Packing List ................................9 Remove Shipping Bracket ............................10 Attaching Wheels ..............................10 Installing support leg ..............................10 Installing the handles ..............................11...

  • Page 3: Introduction

    INTRODUCTION Thank you for purchasing this superior quality portable generator from Pulsar P roducts I I n c. When operating and maintaining this product as instructed in this manual, your generator will give you many years of reliable service. Product Specifications: This generator is an engine-driven, revolving field, alternating current (AC) portable generator.

  • Page 4: Safety Rules

    SAFETY RULES Safety Symbols Indicates a potentially hazardous WARNING! situation which could result in serious injury or death if not avoided. Indicates a potentially hazardous CAUTION! situation which could result in damage to equipment or property. Toxic Fumes Risk of fire Risk of explosion Risk of electric shock Hot surface...
  • Page 5 SAFETY RULES Never exceed generator’s wattage / amperage capacity. This could damage the generator WARNING! and / or connected electrical devices. Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator. • Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do WARNING! so could damage the generator and / or connected electrical devices.
  • Page 6 SAFETY RULES This generator produces a very high voltage which could result in burns or WARNING! electrocution causing serious injury or death. • Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or feet are wet.

  • Page 7: Features

    FEATURES A - START/ON/OFF Switch 120 / 240 Volt AC, 30 Amp twist lock receptacle (NEMA L14-30). Hour Meter 120 / 240 Volt AC, 50 Amp receptacle (NEMA L14-50R). Circuit Protector 12 Volt 8.3 Amp Output (For charging batteries only) Two 120 Vlot AC, 20Amp Receptacles Fuel Selector Switch...
  • Page 8 FEATURES I - Fuel Tank Vapor Vent J - Fuel Gauge Q - Fuel Tank K - Generator Frame L - R - Fuel Fill Cap Choke Lever S - Fuel Valve (ON/OFF) M - Air Filter T - Recoil Starter Grip U - Oil Fill (Dipstick) N - Handles &...

  • Page 9: Assembly

    ASSEMBLY Unpacking 1. Place box on a level surface. 2. Remove all items from box except the generator. Make sure all items listed on the packing list are included and not damaged. 3. Cut down the sides of box being careful to avoid hitting the generator. 4.

  • Page 10: Remove Shipping Bracket

    ASSEMBLY Attaching Wheels (See fig 1) • Parts needed - 2 wheels, 2 axles, 2 hair pins, and 2 washers. • Raise or tilt generator so you can slide the wheel axle pin into the wheel, the washer, the wheel mounting hole located on the side of the frame.

  • Page 11: Installing The Handles

    ASSEMBLY Attaching Battery Cable (See fig 3) • Parts needed - Black and Red battery cable • The Red (+) Connector should be attached to the battery first. • Remove the screw from the battery terminal. • Place the screw through the eyelet and tighten the screw and make sure the terminal will not touch any part of the frame. •...

  • Page 12: Adding Oil/Checking Engine Oil

    ASSEMBLY DANGER/POISON NON-SPILLABLE FLUSH EYES SEALED BATTERY IMMEDIATLEY WITH WATER This is a ready filled, SHIELD activated sealed battery. SULFURIC EYES. Never remove strip. EXPLOSIVE ACID MEDICAL SPARKS Refer to owner’s manual GASES CAN CAN CAUSE HELP FLAMES CAUSE BLINDNESS or instruction sheet for BLINDNESS OR FAST...

  • Page 13: Adding Fuel

    ASSEMBLY Adding Fuel (See fig 6) • Set generator on a clean and level surface in an area that is well ventilated. • Remove fuel cap. • Insert a funnel into the fuel tank and carefully pour gasoline into the tank until fuel level reaches 1 ½ inches below the top of the neck.

  • Page 14: Operation

    OPERATION Grounding the Generator (See fig 7) The ground terminal located on the back of the generator frame must always be used to connect generator to a driven ground rod. Connect the ground terminal to the driven ground rod with a No 8 AWG (American Wire Gauge) copper wire. The wire connects to the terminal between the lock washer and nut.

  • Page 15: How To Stop Engine

    OPERATION Never start or stop engine with electrical devices plugged in to the receptacles. Failure to WARNING! do so could damage the generator and / or connected electrical devices. • Always start the engine and let it stabilize before connecting any electronic devices. •...

  • Page 16: Don't Overload Generator

    OPERATION 120 / 240 Volt AC, 30 Amp locking receptacle • This receptacle has a 30 Amp push-to reset circuit breaker to protect against overload. • This receptacle is rated to operate 120 Volt, AC, single phase, 60Hz loads requiring up to 3600 watts (3.6 kW) at 30 Amps.

  • Page 17: Wattage Reference Guide

    OPERATION 1. Add up the total rated wattage of all electronic devices that will be connected to the generator simultaneously. 2. Estimate surge watts by adding the item(s) with the highest output (it is unnecessary to calculate the surge output for all devices as they should be connected one at a time).

  • Page 18: Cold Weather Operation

    OPERATION Hour Meter (See Fig 19) Use this meter along with the manual to determine when and what type of service on the unit is needed. The display will show the word “LUBE” at the first 25 hours of operation and again at every 100 hours of operation after. Power Management Start engine without anything connected to generator.

  • Page 19: Maintenance

    MAINTENANCE Creating a Temporary Cold Weather Shelter In an emergency, the original shipping carton can be used as a temporary shelter. The shelter should hold enough heat created by the generator to prevent icing. Cut off all flaps. Cut off one of the long sides of the carton to expose the units muffler and exhaust. Do not enclose the muffler / exhaust side of the generator.

  • Page 20: Changing Oil

    MAINTENANCE Changing Oil (See Fig 21) • Run the Generator until the Engine is warm. • Place generator on a level surface. • Remove the crankcase dipstick. • Place an oil pan underneath the oil drainage bolt to collect used oil. Oil Fill &...

  • Page 21: Engine Maintenance

    Spark Arrestor (See Fig 24) • Inspect the spark arrestor for breaks or holes. Replace if necessary. To purchase a replacement spark arrestor contact PULSAR customer service. • Use a brush to remove carbon deposits from the spark arrestor screen as needed.

  • Page 22: Maintaining Fuel Valve

    The effect of altitude on horsepower will be greater than this if no carburetor modification is made. Replacing Fuel Filter (See Fig 25 If Applicable) Occasionally the fuel filter may become clogged and need replacing. To purchase a replacement fuel filter contact PULSAR customer service or your local small Engine repair shop.

  • Page 23: How To Store

    MAINTENANCE Draining the carburetor • Turn the engine OFF. • Turn the fuel valve to the OFF position. • Position a suitable container under the carburetor drain screw to catch fuel; loosen the screw. • Allow fuel to drain completely into container. •...

  • Page 24: Troubleshooting

    TROUBLESHOOTING Problem Cause Solution Engine is running, but AC output is not 1. Open circuit breaker 1. Reset circuit breaker available 2. Poor connection 2. Check and repair 3. Defective cord set 3. Check and repair 4. Connected device is faulty 4.

  • Page 25: Diagrams

    DIAGRAMS...

  • Page 26: Warranty

    From the date of original purchase, Pulsar Products Inc. warrants to the original purchaser that each portable generator sold, shall be free from defect in material and workmanship for the items and time period set forth below. Pulsar Products Inc., at its discretion, agrees to repair or replace any defective part that upon examination, inspection, and testing by a Pulsar Products Inc.
  • Page 27 Take the original receipt and product to the place of purchase or mail the original receipt and product to the address found on the web site if purchased on-line. You can also locate your nearest Pulsar Products Inc. dealer for service or warranty questions by calling toll free at 1-866-591-8921.

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