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Summary of Contents for Rittal PMC 7857.361
- Page 1 Rittal PMC USV-Manual 7857.361 7857.363 7857.365 Modular (n+1)-redundant 3phase UPS System 10-40kVA A3346302IT74-GB...
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Page 2: Table Of Contents
A3346302IT74-GB We reserve all rights for this technical documentation. It may neither be reproduced nor made available to third parties without our prior consent. It may also in any other way not be utilised improperly by the recipient or third parties. Non-compliance involves payment of damages and may result in criminal liability. CONTENTS SAFETY .............................. - Page 3 A3346302IT74-GB 4.3.5 Commands Screen ........................25 4.3.6 UPS Data ............................. 25 4.3.7 Set-Up User ..........................26 4.3.8 Set-Up Service..........................26 OPERATING MODES........................27 4.4.1 Mode "ON LINE" (INVERTER MODE) ..................27 4.4.2 Mode"OFF-LINE"(ECO- or BYPASS MODE) ................27 4.4.3 "MAINTENANCE BYPASS" - Mode ....................
- Page 4 A3346302IT74-GB 9.5.1 Why is UPS Management important?..................53 9.5.2 Power Modular Concept-Software Shutdown and Monitoring Software ........53 SNMP CARD/ADAPTER FOR NETWORK MANAGEMENT /REMOTE MONITORING ....55...
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Page 5: Safety
AN ENVIRONMENT THE USER MAY BE REQUIRED TO UNDERTAKE ADDITIONAL MEASURES. RITTAL GMBH & CO. KG HAS TAKEN EVERY PRECAUTION TO PRODUCE AN ACCURATE, COMPLETE AND EASY TO UNDERSTAND MANUAL AND WILL THEREFORE ASSUME NO RESPONSIBILITY NOR LIABILITY FOR DIRECT, INDIRECT OR ACCIDENTAL PERSONAL OR MATERIAL DAMAGE DUE TO ANY MISINTERPRETATION OR UNDESIRED MISTAKES IN THIS MANUAL. -
Page 6: Description
RITTAL is certified successfully in every areas according to the model of the International Standard ISO 9001/EN 29001. The Certification of UPS with the operating performance according to the Norm IEC 62 040-3 and VDE 0558 Part 530 is accomplished. With it the RITTAL UPS has the classification code VFl-SS-111. -
Page 7: Warranty
God or inappropriate application. If the UPS fails to conform to the above within the warranty period then RITTAL GmbH & Co. KG or an authorized service centre will, at its sole option, repair or replace the UPS or parts of it. All repaired or replaced parts will remain the property of RITTAL or of the authorized service centre. -
Page 8: Installation
The battery life depends very much on the ambient temperature. A temperature range between +18° and +23° C will achieve the optimum battery life. If the UPS is delivered without batteries, RITTAL is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring. -
Page 9: Storage
A3346302IT74-GB 3.4 STORAGE 3.4.1 UPS If you plan to store the UPS prior to use, keep the UPS unpacked in a dry, clean and cool storage room with an ambient temperature between (+5 ° C to +40° C) and humidity of less than 90%. If the packing container is removed protect the UPS from dust. -
Page 10: Cabling
A3346302IT74-GB 3.6 CABLING 3.6.1 Connection Diagram To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection. To connect the PMC to the mains power supply see Figures 3.3, 3.4 and 3.5. ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL. -
Page 11: Single Input Feed
A3346302IT74-GB Remove the terminal cover of the UPS Before connecting the input power cables make sure that: UPS-Module is fitted in its correct position; • Maintenance Bypass IA1 is open in position OFF; • Parallel Isolators IA2 are in position OFF •... -
Page 12: Preparation For The Output Cabling
A3346302IT74-GB 3.6.7 Preparation for the Output Cabling Before you start connecting the loads, ensure that the sum of the indicated UPS-module rated powers (OUTPUT POWER) on the nameplates (on the front side of the UPS-modules) is equal to or larger than the total load requirements. The output of the UPS must be fitted with circuit breakers or other kind of protection. - Page 13 A3346302IT74-GB Block Diagram Extended Twin VERSION ON REUQEST (DUAL FEED INPUT) STANDARD VERSION (SINGLE FEED INPUT) Fuse B Fuse C MAINS (3x380V/220V, Fuse A MAINS (3x380V/220V, 3x400/230V,3x415/240V 3x400/230V,3x415/240V Cable B Cable C Cable A F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 Rectifier...
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Page 14: Front View
A3346302IT74-GB ELEMENTS: Control Panel 3 Bypass Line Fuse Maintenance Bypass IA2-1 Parallel Isolator UPS-Module 1 X1/M IA2-2 Parallel Isolator UPS-Module 2 X2/M IA2-3 Parallel Isolator UPS-Module 3 X3/M Control Panel 2 UPS Module 3 SW1-1 Smart Port- RS232 (SUB-D9P/F) Dry Port - volt-free relays (SUB-D25P/F) SNMP Parallel Connector for Parallel Adapter Control Panel 1... - Page 15 A3346302IT74-GB ELEMENTS: Control Panel 3 Bypass Line Fuse Maintenance Bypass IA2-1 Parallel Isolator UPS-Module 1 X1-M X2-M IA2-2 Parallel Isolator UPS-Module 2 Control Panel 2 UPS Module 3 X3-M IA2-3 Parallel Isolator UPS-Module 3 SW1-1 Smart Port- RS232 (SUB-D9P/F) SNMP Dry Port - volt-free relays (SUB-D25P/F) Parallel BUS Control Panel 1...
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Page 16: Internal Battery Modules
A3346302IT74-GB 3.7 INTERNAL BATTERY MODULES In the PMC Extended Twin there are no internal batteries. 3.8 EXTERNAL BATTERY CABINET AND BATTERY CONNECTION 3.8.1 External Battery Configuration In the UPS-cabinet of the PMC Extended Twin there is no space provided for batteries. An external matching battery frame TS 8 is available for 7Ah, 7.2Ah, 9Ah, 11Ah, 24Ah and 28Ah battery blocks. -
Page 17: Connection Of External Battery Cabinet And Pmc Extended Twin
A3346302IT74-GB 3.8.2 Connection of External Battery Cabinet and Power Modular Concept Extended Twin ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL. DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE. BY OPENING OR REMOVING THE UPS-COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES! It is normally recommended for redundant Multi-Module systems to provide each UPS-Module... - Page 18 A3346302IT74-GB External Battery Cabinet TS 8 Extended Twin For Common Battery Battery Battery Battery Fuses Fuses Fuses UPS 3 UPS 1 UPS 2 3+ N N N 1- 2- 3- To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions: No mains voltage is present in the UPS •...
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Page 19: Interfacing
A3346302IT74-GB 3.9 INTERFACING The PMC is provided with two ports: SMART PORT (Serial RS 232); • DRY PORT (volt-free contacts); • 3.9.1 SMART PORT (Serial RS 232) The SMART PORT JD1 is an intelligent RS 232 serial port that allows the UPS to be connected to a computer. -
Page 20: Dry Port (Volt-Free Contacts)
A3346302IT74-GB 3.9.2 DRY PORT (volt-free contacts) Description: The DRY PORT JD2 (DB-25P/F) may be used for: Connection of remote emergency stop facilities (see paragraph 9.2); • Connection of Remote Status Panel (see paragraph 9.3); • Provision of signals for the automatic and orderly shutdown of servers •... -
Page 21: Operation
UPS, the controlled start-up and testing of the UPS and customer training. Any PMC-System not commissioned by a RITTAL field service engineer or authorized service centre must be considered an electrical hazard and RITTAL accepts no responsibility for its safe operation or the safety of any personnel. -
Page 22: Led Indicators
A3346302IT74-GB 4.2.2 LED Indicators The mimic diagram serves to indicate the general status of the UPS. The LED-indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice-versa. The corresponding LED-indicators will change colours from green (normal) to red (warning). -
Page 23: Definition Of A Single/Parallel-Module System (Dip Switch Sw1-1)
A3346302IT74-GB TO SHUT DOWN A UPS-MODULE YOU MUST PRESS BOTH ON/OFF- BUTTONS SIMULTANEOUSLY ON CONTROL PANEL! ACTIVATION OF THE ON/OFF BUTTONS WHEN THE UPS IS NOT IN MAINTENANCE BYPASS MODE CAN INTERRUPT THE POWER SUPPLY TO THE LOAD. 4.2.5 Definition of a Single/Parallel-Module System (DIP Switch SW1-1) By means of the DIP Switch SW1-1, which is located on the front of a Module, it is possible to determine whether the Module is a: Single UPS (Switch Position LOW). -
Page 24: Description Of The Lcd
A3346302IT74-GB 4.3 DESCRIPTION OF THE LCD 4.3.1 Status Screens DESCRIPTION LCD-DISPLAY LOAD Load is protected by UPS power (load is supplied by inverter(Normal Operation) PROTECTED Load is not protected by UPS power it is supplied LOAD NOT PROTECTED by mains power (load on bypass) Load supply completely interrupted. -
Page 25: Measurements Screen
A3346302IT74-GB 4.3.4 Measurements Screen DESCRIPTION LCD-DISPLAY Battery Runtime BATT. RUN TIME (MIN) 00h 00m UPS-Output Frequency OUTPUT FREQUENCY (HZ) 50.00 Bypass Frequency. BYPASS FREQUENCY (HZ) 50.00 BATTERY VOLTAGE (V) Battery Voltage + 0.0 - 0.0 BATT. CHARGE CUR. (A) Battery Charger Current + 0.0 - 0.0 DISCHARGE CURRENT (A) -
Page 26: Set-Up User
A3346302IT74-GB 4.3.7 Set-Up User DESCRIPTION LCD-DISPLAY SET LANGUAGE Set-up Language SET DATE AND TIME (not active yet) ENGLISH FRANCAIS POLISH SET-UP DATE/TIME Set-up Date and Time SET-UP BATT. TEST DD-MM-YY HH-MM-SS Set-up battery test SET BATTERY TEST SET GENERATOR OP. DAY OF MONTH (1-31) HOUR OF DAY... -
Page 27: Operating Modes
The "Bypass-Mode”, is recommended only if the loads can tolerate interruptions of 3-5 ms (transfer time from Bypass Mode to ON-LINE Mode). In order to provide the load with maximum protection RITTAL always recommends that the load be supplied by the inverter (ON-LINE-Mode). -
Page 28: Maintenance Bypass" - Mode
A3346302IT74-GB 4.4.3 "MAINTENANCE BYPASS" - Mode The Maintenance Bypass Mode is performed by means of the IA1 BYPASS SWITCH on the front of the UPS: POSITION OF EFFECT SWITCH Bypass-Switch Closed (Load supplied directly from mains) LCD-indication: “MANUAL BYP IS CLOSED” LED Indicators will indicate as shown in table below. -
Page 29: Start-Up Procedure
A3346302IT74-GB 4.5 START-UP PROCEDURE ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL. Situation of UPS-System before switching it on: 1. Make sure the fuses for the supply of UPS-System in the Input Distribution Board on site are open. - Page 30 A3346302IT74-GB 8. If the battery polarity and voltage is correct insert external battery fuses(breakers). 9. Testing of Parallel Functions (The load fuses in output Distribution Board are still open i.e. the loads are disconnected!). All three UPS-Modules are on INVETER MODE 10.
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Page 31: Shutdown Procedure
A3346302IT74-GB 4.6 SHUTDOWN PROCEDURE ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL. The PMC may be shutdown completely if the load does not need input power for an extended period of time. It may be switched to Maintenance Bypass Mode for service or maintenance purposes, or transferred to the OFF-LINE Mode if the load does not need the highest degree of protection. -
Page 32: Load Transfer: From Inverter Operation To Maintenance Bypass
A3346302IT74-GB 4.7 LOAD TRANSFER: FROM INVERTER OPERATION TO MAINTENANCE BYPASS If it is necessary to perform service or maintenance on the UPS it is possible to transfer the UPS to MAINTENANCE BYPASS. BEFORE YOU SWITCH THE MAINTENANCE BYPASS TO POSITION «ON», MAKE SURE THAT THE LOAD HAS BEEN TRANSFERRED TO MAINS SUPPLY (OFF-LINE MODE) ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY... -
Page 33: Load Transfer: From Maintenance Bypass To Inverter Operations
A3346302IT74-GB 4.8 LOAD TRANSFER: FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS This procedure describes the sequence of operations to be done in order to restart the UPS and restore ON-LINE mode (Load on Inverter). ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL. -
Page 34: Replacement Of Ups-Module
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN APPROPRIATE PROTECTION COVER RITTAL WILL NOT TAKE RESPONSIBILITY OR BE LIABLE FOR PERSONNEL INJURIES OR MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS, OR BY INCORRECT CABLING. THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO. -
Page 35: How To Fit Back A Ups-Module In Single-Module-Systems
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN APPROPRIATE PROTECTION COVER RITTAL WILL NOT TAKE RESPONSIBILITY OR BE LIABLE FOR PERSONNEL INJURIES OR MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS, OR BY INCORRECT CABLING. THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO. - Page 36 A3346302IT74-GB 6. Make sure the bypass fuses F2 are inserted (front of Module); 7. Close internal and external battery fuses/breaker(if available); 8. Press simultaneously both “ON/OFF” Buttons to start-up UPS. LCD panel must display: “LOAD DISCONNECTED PARALLEL SWITCH OPEN” and the LED-indicator will appear as shown below: LED Indicator Colour...
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Page 37: Replacement Of Ups-Module In Redundant Multi-Module System
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN APPROPRIATE PROTECTION COVER RITTAL WILL NOT TAKE RESPONSIBILITY OR BE LIABLE FOR PERSONNEL INJURIES OR MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS, OR BY INCORRECT CABLING. THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO. -
Page 38: How To Insert A Module In A Redundant Multi Module System
A3346302IT74-GB 5.2.2 How to insert a module in a Redundant Multi Module System In a Redundant Parallel system one module can be re-introduced on its original location without affecting normal system operation. Load will be protected by the other modules running ON- LINE. -
Page 39: Replacement Of A Module In Capacity Multi-Module System
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN APPROPRIATE PROTECTION COVER RITTAL WILL NOT TAKE RESPONSIBILITY OR BE LIABLE FOR PERSONNEL INJURIES OR MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS, OR BY INCORRECT CABLING. THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO. -
Page 40: How To Fit Back A Module In A Capacity Multi-Module System
A3346302IT74-GB 5. On LCD: “MANUAL BYP IS CLOSED” will appear and the LED-indicator will indicate as shown below: LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER BATTERY Green The load is now directly supplied by mains and is not protected 6. - Page 41 A3346302IT74-GB 5. Check if LED LINE1 and battery are green. On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear and the LED-indicator will indicate as shown below: LED Indicator Colour LINE 1 Green LINE 2 BYPASS INVERTER BATTERY Flashing Green 6.
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Page 42: Multi-Cabinet Configuration
PMC. If in a parallel UPS system the load is transferred to the BYPASS (load on mains) and if the mains fails, the UPS’s will all be automatically transferred to inverter within 5msec. In order to provide the load with maximum protection RITTAL always recommends that the load be supplied by the inverter (ON-LINE-Mode). -
Page 43: Installation Instructions
DO NOT EVER LEAVE THE UPS-MODULE COMPARTMENT WITHOUT AN APPROPRIATE PROTECTION COVER. RITTAL WILL NOT TAKE RESPONSIBILITY OR BE LIABLE FOR PERSONNEL INJURIES OR MATERIAL DAMAGES CAUSED BY IMPROPER MANIPULATION OF THE UPS, OR BY INCORRECT CABLING. THE PROPER INSTALLATION AND USAGE INSTRUCTIONS OF THE UPS ARE DESCRIBED WITHIN THIS MANUAL AND MUST BE STRICTLY ADHERED TO. -
Page 44: Parallel Adapater And Dip-Switch Sw2-2
A3346302IT74-GB UPS-Cabinet 1 UPS-Cabinet 2 UPS-Cabinet n-1 UPS-Cabinet n Parallel Adapter Parallel Adapter Parallel Adapter Parallel Adapter Master-Slave Master-Slave Master-Slave Master-Slave Master-Slave Master-Slave SW2-2 SW2-2 SW2-2 Master-Slave Master-Slave Output Input SW2-2 Output Input Output Input Output Input Figure 6.2.Connection of the Bus Lines when paralleling UPS-Cabinets by means of Parallel Adapters. -
Page 45: On/Off - Main Buttons
A3346302IT74-GB DIP Switch SW1-9 The DIP Switch SW1-9 is located on every Cabinet (PMC Extended Twin) and not on Modules. With this switch it is possible to determine the “position of an PMC Extended Twin-Cabinet” in a Multi-Cabinet Chain. Define each PMC Extended Twin-Cabinet in a Multi-Cabinet Chain as: 1. -
Page 46: Redundant Parallel Configuration
Parallel System the load is supplied by the mains(load on mains) and in the event of mains failure, all UPS’s will automatically transfer the load back to the inverters with 5msec. In order to provide the load with maximum protection RITTAL always recommends that the load be supplied by the inverter (ON-LINE-Mode). -
Page 47: Replacement Of A Faulty Ups-Module In A Multi-Cabinet Configuration
A3346302IT74-GB The UPS may be shut down completely if the loads do not need any power supply. Therefore the steps in this Paragraph are to be performed only after the load has been disconnected and does not need any power supply. To perform a complete shutdown of a Multi-Cabinet Configuration proceed in analogy to the shutdown procedures described in Paragraph 4.6 of Chapter 4. -
Page 48: Maintenance
UPS. Preventative maintenance inspections involve working inside the UPS, which contains hazardous AC and DC voltages. Only RITTAL trained or agreed service personnel and authorised field service engineers are fully aware of all of the hazardous areas within the UPS. -
Page 49: Troubleshooting
A3346302IT74-GB 8 Troubleshooting 8.1 ALARMS In the event of an alarm condition the red LED-Indicator “Alarm” and the audible alarm will turn In this case proceed as follows: 1. Silence the audible alarm by pressing the button "Reset". 2. Identify the cause of the alarm condition by means of the EVENT LOG in the MAIN menu. -
Page 50: Options
9 Options 9.1 INTRODUCTION The PMC is provided with the following accessories: REMOTE EMERGENCY STOP FACILITIES; • REMOTE SIGNALLING PANEL (RSP); • GENERATOR ON FACILITIES; • SOFTWARE FOR AUTOMATIC SHUTDOWN AND MONITORING; • SNMP INTERFACES FOR NETWORK MANAGEMENT AND REMOTE •... -
Page 51: Remote Signalling Panel (Rsp)
A3346302IT74-GB 9.3 REMOTE SIGNALLING PANEL (RSP) The optional Remote Status Panel (RSP) may be used to display UPS status information up to a distance of 100m. LINE LOAD BATT. LINE BYPASS Remote Signalling Panel INDICATOR INDICATOR STATUS MEANING LINE GREEN Mains available Mains not available BATTERY... -
Page 52: How To Connect The Remote Signalling Panel (Rsp)
A3346302IT74-GB 9.3.1 How to Connect the Remote Signalling Panel (RSP) Provide a 0,7.5 mm , shielded cable (max 100 meters); • Do not connect shielding; • Connect a D-type, 25pin, Male connector to one end of cable; • The other end of cable connect to the 6pin, Terminal Block inside the RSP-Box •... -
Page 53: Power Modular Concept-Software Shutdown Und Management Software
9.5.2 Power Modular Concept-Software Shutdown and Monitoring Software Power Modular Concept PMC-Software is an external monitoring and shutdown software which was designed to operate with all RITTAL UPS products, both with the DRY PORT (Relays) JD2 and SMART PORT (RS232) JD1. - Page 54 Maintenance on a redundant unit may be executed without annoyance to the management system (supervisor). In order to be managed, a RITTAL UPS can be integrated into a network in two ways: 1. By means of the server which is being powered by the UPS and is integrated in the network.
- Page 55 A3346302IT74-GB 9.6 SNMP CARD/ADAPTER FOR NETWORK MANAGEMENT /REMOTE MONITORING Simple Network Management Protocol (SNMP) worldwide-standardized communication-protocol. It is used to monitor any device in the network via simple control language. The UPS-Management Software also provides its data in this SNMP format with its internal software agent.
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