Related Manuals for Chamberlain Grifco CG3800
Summary of Contents for Chamberlain Grifco CG3800
- Page 1 INSTRUCTION MANUAL Model CG3800 Light Duty Commercial Door Operator The Chamberlain Group PO Box 6106 West Gosford NSW www.chamberlainanz.com N2966...
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Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION Test the safety reversal system ....16 Test The Protector System ..... .16 Safety symbol review and signal word review . -
Page 3: Planning
Planning Survey the area to see if any of the conditions below apply • The torsion bar must extend at least 25mm to 100mm to your installation. Additional materials may be required. (1” to 4”) past the bearing plate. You may find it helpful to refer back to this page as you •... -
Page 4: Preparing Your Door
1/4", 5/16" & 3/8" Sockets Needle Nose Pliers and Wrench with 200mm Extension Adjustable End Wrench Torque Meter (not shown) Please note hardware accessories are supplied directly from Chamberlain USA, therefore Tools and Drills are often stated in imperial measures. -
Page 5: Carton Inventory
Carton Inventory Your door operator is packaged in one carton which contains the motor unit and the parts illustrated below. Note that accessories will depend on the model purchased. If anything is missing, carefully check the packing material. Hardware Inventory PROTECTOR SYSTEM (IR) INSTALLATION HARDWARE INSTALLATION HARDWARE... -
Page 6: Assembly
ASSEMBLY STEP 1 Attach the Collar to the Motor Unit To prevent possible SERIOUS INJURY or To avoid installation difficulties, do not run DEATH, the collar MUST be properly the door operator until instructed to do so. tightened. The door may not reverse correctly •... -
Page 7: Installation
INSTALLATION IMPORTANT INSTALLATION INSTRUCTIONS DEATH: WARNING WARNING To reduce the risk of SEVERE INJURY or 1.READ AND FOLLOW ALL INSTALLATION 7.NEVER wear watches, rings or loose clothing WARNINGS AND INSTRUCTIONS. while installing or servicing operator. They could be caught in the door or operator mechanisms. 2.Install door operator ONLY on properly balanced and lubricated the door. -
Page 8: Attach The Emergency Release Rope And Handle
INSTALLATION STEP 2 Attach the Emergency Release Rope and Handle To prevent possible SERIOUS INJURY or DEATH from a falling door: • Thread one end of the rope through the hole in the top • If possible, use emergency release handle to of the red handle so “NOTICE”... -
Page 9: Attach The Cable Tension Monitor (Required)
INSTALLATION STEP 4 Figure 1 Attach the Cable Tension Monitor (Required) This operator comes standard with the cable tension monitor. It is supplied as a device to monitor the Opener cables for ANY slack that may occur and will reverse Torsion Bar the door when excessive slack is detected, eliminating service calls. -
Page 10: Electrical Requirements
INSTALLATION STEP 6 Installing the Wireless Wall control (CG128) To prevent possible SERIOUS INJURY or DEATH from Control must be mounted out of the reach of children electrocution or fire: at a height of 1.5m with an unobstructed view of the •... -
Page 11: Auxiliary Inputs
INSTALLATION STEP 7 Mounting the Evercharge Standby Power Unit (SPU) (not provided) CM475 EverCharge Standby Power Unit If the optional CM475 Standby power supply unit is part of this installation it should be installed at this time. • The SPU can be mounted to either the ceiling or a wall within 3' (.9 m) of the motor unit. -
Page 12: Install The Protector System
INSTALLATION STEP 9 Install The Protector System Be sure power is not connected to the door operator ® BEFORE installing the safety reversing sensor. The safety reversing sensor must be connected and To prevent SERIOUS INJURY or DEATH from a closing aligned correctly before the door operator will move in door: the down direction. - Page 13 TROUBLESHOOTING THE SAFETY MOUNTING AND WIRING THE SAFETY REVERSING SENSORS REVERSING SENSORS • Run the wires from both safety reversing sensors to the 1. If the sending eye indicator LEDs are both blinking after installation, check for: operator. Use insulated staples to secure wire to wall and ceiling.
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Page 14: Adjustment
ADJUSTMENT STEP 1 Program the Travel Limits Travel limits regulate the points at which the door will Without a properly installed safety reversal system, stop when moving up or down. Follow the steps below persons (particularly children) could be SERIOUSLY to set the limits. -
Page 15: Setting The Force
ADJUSTMENT STEP 2 ADJUSTMENT STEP 3 Setting the Force Test Cable Tension Monitor The force setting button is located on the front panel. If your cable tension monitor has been activated the unit The force setting measures the amount of force will click 9 times. -
Page 16: Test The Safety Reversal System
ADJUSTMENT STEP 5 Test the Safety Reversal System Without a properly installed safety reversal system, persons (particularly children) could be SERIOUSLY TEST INJURED or KILLED by a closing the door. • With the door fully open, place a 40mm (1 1/2”) board •... -
Page 17: To Open Door Manually
OPERATION IMPORTANT SAFETY INSTRUCTIONS WARNING WARNING To reduce the risk of SEVERE INJURY or DEATH: 1. READ AND FOLLOW ALL WARNINGS AND 9. After ANY adjustments are made, the safety reversal INSTRUCTIONS. system MUST be tested. 2. ALWAYS keep remote controls out of reach of 10.Safety reversal system MUST be tested every month. -
Page 18: Using Your Door Operator
Using Your The Door Opener Using your CG844 4ch Mini Remote Control Your Security: operator and hand-held remote control ® have been factory-set to a matching code which changes with each use, randomly accessing over 100 billion new codes. Your operator will operate with up to eight Security: ®... -
Page 19: Diagnostic Chart
• If it is still flashing 5 times and motor unit moves 150-200mm (6-8"),The unitʼs APE failure. Unplug to reset. (Absolute Positioning Encoder) may need to be replaced, for details contact your Chamberlain reseller. 9 FLASHES Symptom: Door reverses while closing. -
Page 20: Replacing The Battery
PROGRAMMING Your door operator has already been programmed at the factory to operate with your hand-held remote control. The door will open and close when you press the large push button. Below are instructions for programming your operator to operate with additional Security: remote controls. -
Page 21: To Program Wireless Keypads
To Add, Reprogram or Change a Keyless Entry PIN (OPTIONAL) USING THE “LEARN” BUTTON To change an existing, known PIN If the existing PIN is known, it may be changed by one person without using a ladder. 1. Press the four buttons for the present PIN, then press and hold the # button. -
Page 22: Troubleshooting
If not, move the position of the mounting bracket. are the springs broken? Remove the obstruction or repair 15. Power lock makes noise when operating. the door. • Call Chamberlain Grifco dealer for replacement power lock. 7. The door opens but won't close: ® •... -
Page 23: Repair Parts
REPAIR PARTS Installation Parts PART 41A4582 Emergency release rope & handle DESCRIPTION ™ assembly 41A6104-1 Cable tension monitor 41A6102-1 Electric lock 41C0902 Mounting bracket CG128 Wireless wall control Protector system 41A6388 Collar with set screws CG844 4ch rolling code remote Motor Unit Assembly Parts 41A6348-4 41A6408... -
Page 24: Warranty
WARRANTY / GUARANTEE Chamberlain Australia Pty Ltd herein referred to as “The Company” (a) The Company shall guarantee the goods for a period of two years from the date of invoice against any defects in construction or operation arising solely from faulty design, materials or workmanship subject to the following clauses.