Prepare Boiler; Vent Starter Tee & Drain; Install Condensate Trap Hose - Weil-McLain Gold GV Manual

IIa
Overview of this
section
IIb
Prepare boiler — vent starter tee & drain
Install vent starter
tee and condensate
drain hose
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GOLD GV W GOLD GV W ater Boiler — Series 4 ater Boiler — Series 4
GOLD GV Water Boiler — Series 4 GOLD GV W GOLD GV W ater Boiler — Series 4 ater Boiler — Series 4
Prepare boiler — overview
Leave the boiler on its skid
is complete per this section.
Install
vent starter tee
Inspect
gas/air orifice plate
with boiler and application. Install propane gas/air orifice for propane
installations.
Install
high altitude kit
boiler in position and install jacket rear panel.
Place
Plug openings and
hydrostatically test
Use
only the vent starter tee of the same manufacturer as the
vent components
manufacturers. The vent system could fail, causing flue gas spillage, resulting
in severe personal injury or death.
Install vent starter tee as shown in Figure 4.
1. Remove jacket access panel (item
hose connected to the air intake fitting, or loosen the hose clamp (item
off of the fitting as shown in Figure 4.
2. Remove the hex nuts (item
3. Remove the vent starter tee gasket (item
4. Clean the surface of the boiler flue connection to assure a good seal. Use emery cloth if
necessary to remove any accumulated rust.
5. Place the vent starter tee gasket (item
6. Slide the holes in the vent starter tee flange (item
7. Slide the two triangular reinforcing plate sections (item
8. Apply the (4) hex nuts and washers (item
the nuts uniformly.
Install condensate trap hose as shown in Figure 4.
1. Loosen and slide a spring hose clamp (item
(item ).
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2. Loosen the clamp and slide one end of the hose over the CPVC drain elbow (item
Slide clamp into position and release.
3. Attach and clamp the other end of the hose to the drain connection on the bottom of the
vent starter tee (item ).
3
4. Replace jacket access panel (item 1), reconnecting the air hose to the air intake fitting.
until installation site is ready and boiler prep
and condensate drain line.
to verify model size and gas markings agree
for altitudes more than 5,500 feet above sea level.
boiler. Remove plugs.
to be used. Do not mix components from different
). You can rotate the plate out of the way, leaving the air
1
) from the accessory bag assembly.
5
) from the accessory bag assembly.
4
) over the studs.
4
) over the studs.
3
5 ), align the vent starter tee (item
) over each end of the condensate drain hose
8
Part number 550-141-856/0703
2 ) and pull the air hose
) over the studs.
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3 ) and tighten
).
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