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Weil-McLain Gold GV Series 3 Supplement Manual
Weil-McLain Gold GV Series 3 Supplement Manual

Weil-McLain Gold GV Series 3 Supplement Manual

Z-vent ii venting supplement
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GOLD
Water Boiler — Series 3 & 4
Venting Supplement
Z-Vent II
Special gas vent system vent and combustion air supplement
®
Z-Flex
, Inc. Z-Vent II AL29-4C
installations of GV-3 through GV-6 boilers.
Hazard definitions
The following defined terms are used throughout these Instructions to bring attention to the
presence of hazards of various risk levels or to important information concerning the life of
the product.
Indicates presence of hazards that
or substantial property damage.
Indicates presence of hazards that
or substantial property damage.
Indicates presence of hazards that
or property damage.
Indicates special instructions on installation, operation or maintenance that
are important but not related to personal injury or property damage.
To the installer:
This Venting Supplement must only be used by a qualified installer/service
technician. Read these Instructions completely before beginning the
installation. Failure to follow all instructions can cause severe personal injury,
death or substantial property damage.
To install a new vent system follow instructions in:
This Venting Supplement.
GV Boilers Vent/Air Intake Termination Assembly Instructions, if
using Weil-McLain Vent/Air Intake Termination Kit. — OR —
GV Water Boiler Series 3 & 4 Direct Vent Through-Roof or Through-
Unused-Chimney Venting Supplement, if using Weil-McLain
Through-Roof or Through-Unused-Chimney Termination Kit.
Z-Vent II manufacturer's instructions supplied with vent material.
For installations above 5,500 feet use only direct vent (ducted combustion
air) when sidewall venting. All of the vertical (through-roof or through-
unused-chimney) methods in this Venting Supplement are acceptable and
can result in severe personal injury, death or substantial property damage
if ignored.
®
Stainless Steel Special Gas Vent System may be used in new
will cause severe
can cause severe
will or can cause minor
GV
personal injury, death
personal injury, death
personal injury
Part number 550-110-266/0601

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Summary of Contents for Weil-McLain Gold GV Series 3

  • Page 1 This Venting Supplement. • GV Boilers Vent/Air Intake Termination Assembly Instructions, if using Weil-McLain Vent/Air Intake Termination Kit. — OR — • GV Water Boiler Series 3 & 4 Direct Vent Through-Roof or Through- Unused-Chimney Venting Supplement, if using Weil-McLain Through-Roof or Through-Unused-Chimney Termination Kit.
  • Page 2: Combustion Air Supply

    GOLD GV Series 3 & 4 — Z-Vent II Venting Supplement Combustion air supply Special note Refer to GV Boiler Manual for sizing free area of combustion/ventilation air openings. All boilers experience some condensation in section assembly during start-up. Unlike most conventional boilers,...
  • Page 3: Vent Termination

    GOLD GV Series 3 & 4 — Z-Vent II Venting Supplement Vent termination Venting method definitions — Uses outside combustion air with Direct vent combustion air connector piping sealed at all joints and seams. Also known as “sealed combustion”. — Uses inside combustion air with no Non-Direct vent combustion air connector piping.
  • Page 4: Installation

    GOLD GV Series 3 & 4 — Z-Vent II Venting Supplement Installation Pre-installation planning Follow national, state, local or provincial codes or regulations when venting GV boiler. Choose vent method from those shown on page 5. Select vent run components from Table 2. Table 3 states maximum vent run lengths and number of elbows.
  • Page 5 GOLD GV Series 3 & 4 — Z-Vent II Venting Supplement Installation continued For altitudes more than 5,500 feet above sea level — Do not use non-direct vent through sidewall methods as shown in Figures 4 and 6 below. Can cause severe personal injury, death or substantial property damage if ignored.
  • Page 6: Installation & Assembly

    GOLD GV Series 3 & 4 — Z-Vent II Venting Supplement Installation — assembly Connect vent starter tee to boiler Follow the instructions in the GV Boiler Manual to connect the vent starter tee to the boiler. Construct vent and optional combustion air run Follow vent pipe manufacturer's instructions for sealing the vent.
  • Page 7 GOLD GV Series 3 & 4 — Z-Vent II Venting Supplement Installation — assembly Figure 8 Sidewall termination installation (non-direct venting) Metal plate Pipe section Sealant Termination coupling Figure 9 Non-direct vent through sidewall (using termination coupling) Follow Z-Vent II manufacturer’s instructions for proper installation of...
  • Page 8 GOLD GV Series 3 & 4 — Z-Vent II Venting Supplement Installation — assembly Finish the vent installation Installing condensate tubing See Figure 11 to install condensate tubing (provided by others). Use condensate pump if floor drain is higher than condensate drain on boiler.

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