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BELT SANDER
4 INCHES X 24 INCHES
SET up AND OpERATINg INSTRuCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANuAL.
©
Copyright
2007 by Harbor Freight Tools
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
Model
Distributed Exclusively Harbor Freight Tools
3491 Mission Oaks Blvd., Camarillo, CA 93011
96435
®
. All rights reserved. No portion of this
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Table of Contents
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Summary of Contents for Chicago Electric 96435
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Page 1: Belt Sander
BELT SANDER 4 INCHES X 24 INCHES Model 96435 SET up AND OpERATINg INSTRuCTIONS Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Distributed Exclusively Harbor Freight Tools 3491 Mission Oaks Blvd., Camarillo, CA 93011... -
Page 2: Important Safety Information
NOTICE is used to address practices not NOTICE NOTICE related to personal injury. CAuTION, without the safety alert symbol, CAUTION CAUTION is used to address practices not related to personal injury. SKU 96435 For technical questions, please call 1-800-444-3353. Page 2... -
Page 3: General Safety Rules
Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. SKU 96435 For technical questions, please call 1-800-444-3353. Page 3... - Page 4 Use of the power tool for operations different from those intended could result in a hazardous situation. SKU 96435 For technical questions, please call 1-800-444-3353. Page 4...
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Page 5: Specific Safety Rules
Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated SKU 96435 For technical questions, please call 1-800-444-3353. Page 5... -
Page 6: Grounded Tools: Tools With Three Prong Plugs
“live” terminal. (See 3-prong plug and Outlet.) The tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet SKU 96435 For technical questions, please call 1-800-444-3353. Page 6... -
Page 7: Double Insulated Tools: Tools With Two Prong Plugs
(See Table A.) If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use. SKU 96435 For technical questions, please call 1-800-444-3353. Page 7... - Page 8 * Based on limiting the line voltage drop to five volts at 150% of the rated amperes. Symbology Double Insulated Volts Alternating Current Canadian Standards Association Amperes No Load revolutions per Minute n 0 xxxx/min. Underwriters Laboratories, Inc. (rPM) SKU 96435 For technical questions, please call 1-800-444-3353. Page ...
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Page 9: Specifications
Sanding Belt, turn on the Belt Sander. Then use the Adjusting Knob (57) to adjust the tracking to the left or right until the Sanding Belt rotates on-center with the Front Cover (35). During setup of the Sanding Belt (33), please note the SKU 96435 For technical questions, please call 1-800-444-3353. Page 9... -
Page 10: Operating Instructions
As the Sanding Belt (33) rotates, observe the Belt to ensure it is turning on-center of the Front Cover (35). If it is not, turn the Adjusting Knob (57) left or right until the Belt turns on-center. (See Figure A.) SKU 96435 For technical questions, please call 1-800-444-3353. Page 10... -
Page 11: Maintenance And Servicing
(or half), replace both Carbon Brushes. If, however, the Carbon Brushes are just dirty they may be cleaned by rubbing them with a pencil eraser. When installing the Carbon Brushes, make sure the carbon portion of the Brushes contact the SKU 96435 For technical questions, please call 1-800-444-3353. Page 11... -
Page 12: Front View
Sanding belt not held flat against Keep entire sanding belt flat on the wood. surface of the wood. Motor power Dirty or worn carbon brushes. Clean or replace carbon brushes. decreasing. SKU 96435 For technical questions, please call 1-800-444-3353. Page 12... -
Page 13: Parts List
Washer (#12) Sanding Belt Front Wheel Screw (M4x12) Needle Bearing Front Cover ring Washer (#1) Front Wheel Drive Axis Dust Bag Pressure Spring Belt release Lever Front Wheel Frame Lock Button SKU 96435 For technical questions, please call 1-800-444-3353. Page 13... -
Page 14: Assembly Diagram
ASSEMBLY DIAgRAM SKU 96435 For technical questions, please call 1-800-444-3353. Page 14... -
Page 15: Limited 90-Day Warranty
ASSUMES ALL rISK AND LIABILITY ArISINg OUT OF HIS Or HEr rEPAIrS TO THE OrIgINAL PrODUCT Or rEPLACEMENT PArTS THErETO, Or ArISINg OUT OF HIS Or HEr INSTALLATION OF rEPLACEMENT PArTS THErETO. SKU 96435 For technical questions, please call 1-800-444-3353. Page 15...