Canon PIXMA iP5300 Service Manual
  1. Manuals
  2. Brands
  3. Canon Manuals
  4. Printer
  5. PIXMA IP5300
  6. Service manual

Canon PIXMA iP5300 Service Manual

Hide thumbs Also See for PIXMA iP5300:
Table of Contents

Advertisement

Quick Links

See also: Service Manual
PIXMA iP5300

Service Manual

Revision 0
Scope
This manual has been issued by Canon Inc., to provide the service technicians of this product with the information necessary for
qualified persons to learn technical theory, installation, maintenance, and repair of products. The manual covers information
applicable in all regions where the product is sold. For this reason, it may contain information that is not applicable to your
region.
Revision
This manual could include technical inaccuracies or typographical errors due to improvements or changes made to the product.
When changes are made to the contents of the manual, Canon will release technical information when necessary. When
substantial changes are made to the contents of the manual, Canon will issue a revised edition.
The following do not apply if they do not conform to the laws and regulations of the region where the manual or product is
used:
Trademarks
Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders.
Copyright
All rights reserved. No parts of this manual may be reproduced in any form or by any means or translated into another language
without the written permission of Canon Inc., except in the case of internal business use.
Copyright © 2006 by Canon Inc.
CANON INC.
Inkjet Device Quality Assurance Div. 2
451, Tsukagoshi 3-chome, Saiwai-ku, Kawasaki-shi, Kanagawa 212-8530, Japan
QY8-13BB-000
COPYRIGHTc2006 CANON INC. CANON PIXMAiP5300 082006 XX 0.00-0

Advertisement

Table of Contents
loading

Related Manuals for Canon PIXMA iP5300

Summary of Contents for Canon PIXMA iP5300

  • Page 1: Service Manual

    COPYRIGHTc2006 CANON INC. CANON PIXMAiP5300 082006 XX 0.00-0 Scope This manual has been issued by Canon Inc., to provide the service technicians of this product with the information necessary for qualified persons to learn technical theory, installation, maintenance, and repair of products. The manual covers information applicable in all regions where the product is sold.
  • Page 2 PIXMA iP5300 I. MANUAL OUTLINE This manual consists of the following three parts to provide information necessary to service the PIXMA iP5300: Part 1: Maintenance Information on maintenance and troubleshooting of the PIXMA iP5300 Part 2: Technical Reference New technology and technical information such as FAQ's (Frequently Asked Questions) of the PIXMA iP5300...

  • Page 3: Table Of Contents

    3. PRINT MODE 4. FAQ (Problems Specific to the iP5300 and Corrective Actions) Part 3: APPENDIX 1. BLOCK DIAGRAM 2. CONNECTOR LOCATION AND PIN LAYOUT 2-1. Logic Board 2-2. Carriage Board (Print Head Connector) 3. PIXMA iP5300 SPECIFICATIONS <II. TABLE OF CONTENTS>...
  • Page 4 PIXMA iP5300 TABLE OF CONTENTS Part 1 MAINTENANCE...
  • Page 5 Part 1: MAINTENANCE TABLE OF CONTENTS 1. MAINTENANCE 1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer (1) Adjustment Adjustment Timing Purpose Tool Approx. time Destination settings - At logic board To set destination. None. 1 min. (EEPROM settings) replacement Perform in the...

  • Page 6: Customer Maintenance

    1-2. Customer Maintenance Adjustment Timing Purpose Tool Approx. time Automatic print - At print head replacement To secure the dot - 2 sheets of Matte Photo Paper 13 min. head alignment - When print quality is not satisfying, placement (MP-101) and not improved by print head accuracy.

  • Page 7: Product Life

    *1: Declared yield value in accordance with ISO/IEC FCD24711. Values obtained by continuous printing. *2: When printing Canon standard patterns on 4" x 6" Photo Paper Plus Glossy continuously with the default settings of Photo Paper Plus Glossy using Windows XP printer driver in borderless printing mode and Windows XP Photo Printing Wizard. Declared yield value determined based on Canon standard method referring to ISO/IEC FCD24712.
  • Page 8 Part 1: MAINTENANCE TABLE OF CONTENTS 2. LIST OF ERROR DISPLAY / INDICATION Errors are indicated by the LED, and warnings are displayed on the monitor of the computer connected to the printer. 2-1. Operator Call Errors (by Alarm LED Blinking in Orange) Error Solution Remarks...
  • Page 9 printing the remaining data for the ejected CD or DVD, then the next print job will be performed. 7 times Multiple ink tanks of the Replace the wrong ink tank(s) with the correct one same color installed. [1681] (s). Ink tank in a wrong Install the ink tank(s) in the correct position.
  • Page 10 2-2. Service Call Errors (by Cyclic Blinking in Orange (Alarm LED) and Green (Power LED), or Alarm LED Lit in Orange) Cycles of blinking in orange (Alarm LED) Solution Error and green (Power (Replacement of listed parts, which are likely to be faulty) LED) 2 times Carriage error [5100]...

  • Page 11: Troubleshooting By Symptom

    *1: Before replacement of the logic board ass'y, check the ink absorber counter value (by service test print or EEPROM information print). If the counter value is 7% or more, also replace the Ink absorber kit (QY5-0179) when replacing the logic board ass'y. [See 3-3.
  • Page 12 - Perform bottom plate cleaning. - Clean the paper path with cotton swab or cloth. - Clean the ASF sub-rollers. A part of a line is missing on printouts. - Replace the - ink tank, or - print head Color hue is incorrect. - Replace the - ink tank, or - print head...
  • Page 13 Part 1: MAINTENANCE TABLE OF CONTENTS 3. REPAIR 3-1. Notes on Service Part Replacement (and Disassembling / Reassembling) Service part Adjustment / settings Operation check Notes on replacement Logic board ass'y - Before removal of the logic After replacement: - EEPROM information print QM3-0833 board ass'y, remove the power 1.
  • Page 14 for details.] PR lift shaft ass'y At replacement: - Service test print QL2-1450 1. Apply grease to the sliding portions. [See 3.3. Adjustment / Input carriage lift gear Settings, (2) Grease QC2-1873 application.] Timing slit strip film - Wipe off any grease from the - Service test print After replacement: QC1-6526...
  • Page 15 Part 1: MAINTENANCE TABLE OF CONTENTS 3-2. Special Notes on Repair Servicing (1) External cover removal (i) Remove the paper support unit (left photo) and the main case cover (right photo). (ii) Remove the access cover. (iii) Remove the side covers L and R. 1-11...
  • Page 16 (iv) Remove the main case by inserting tool like precision screw driver into the 2 holes (at red marked) at the rear side. (v) 1) Open the front door and the inner cover.(1) 2) Push the (2) arrow-indicated portions to release the locks, then lift the main case upward to remove it. 3) Remove the interface cover.
  • Page 17 (2) Door damper removal Door damper location: Removal: While pulling the claw upward to release the lock ((1) in the photo below), slide the damper to the left ((2) in the photo below) to remove it. 1-13...
  • Page 18 (3) Front door removal Open the paper output tray, and extend the output tray extension. By bending the front door on both sides as shown in the photo below, the front door can be removed easily. (4) Printer unit removal The printer unit is fastened to the bottom case with 5 screws.
  • Page 19 (ii) Slide the carriage to the opposite of the home position, and remove the screw. (5) Flexible cable and harness wiring, connection Be cautious of wiring of the flexible cables and harness. Improper wiring or connection may cause breakage of a line, leading to ignition or emission of smoke.
  • Page 20 (ii) Paper feed motor side wiring <Part1: 3-2. Special Notes on Repair Servicing> 1-16...
  • Page 21 Part 1: MAINTENANCE TABLE OF CONTENTS 3-3. Adjustment / Settings (1) Paper feed motor adjustment Perform the following adjustments when the paper feed motor unit is replaced: 1) When attaching the motor, fasten the screws so that the belt is properly stretched (in the direction indicated by the blue arrow in the figure below).
  • Page 22 13 CL input gear Joint of the CL gear base (13) Floil KG107A 9 to 18 1 x 1 14 CL input gear CL input gear teeth (14) Floil KG107A 9 to 18 1 x 1 * 1 drop = 9 to 18 mg <Part 1: 3-3.
  • Page 23 Part 1: MAINTENANCE TABLE OF CONTENTS (3) Ink absorber counter setting When the logic board ass'y is replaced, reset the ink absorber counter. In addition, according to the ink absorber counter value, replace the ink absorber (ink absorber kit). The standard counter value for ink absorber replacement is given in the table below.
  • Page 24 <Standalone printer operation> 1) Turn on the printer. 2) Press and hold the Resume/Cancel button until the LED blinks the specified number of times listed in the table below, and release it. The operation starts. LED blinking Operation Remarks 1 time Print head manual cleaning 2 times Nozzle check pattern printing...
  • Page 25 <Service mode operation procedures> 1) With the printer power turned off, while pressing the Resume/Cancel button, press and hold the Power button. (DO NOT release the buttons). The Power LED lights in green to indicate that a function is selectable. 2) While holding the Power button, release the Resume/Cancel button.
  • Page 26 3 times HP BrightWhite 4 times Canon Extra, STEINBEIS Note: - Each time the Resume/Cancel button is pressed, the Alarm and Power LEDs light alternately, Alarm in orange and Power in green. - If the Resume/Cancel button is NOT pressed, and only the Power button is pressed, the printer remains in the LF / Eject correction mode.
  • Page 27 3) In the printout, select the Pattern No. in which streaks or lines are the least noticeable, press the Resume/Cancel button the same number of time(s) as the selected Pattern No., then press the Power button. 3-1) LF correction value Number of times the Resume/Cancel button is Selected pattern number pressed (M)
  • Page 28 4) The selected LF correction value or Eject correction value is written to the EEPROM. The printer returns to the service mode menu selection after the correction values are written to the EEPROM. 1-24...
  • Page 29 <Left margin correction> Adjust the left margin for duplex printing from the cassette. 1) Duplex printing from the ASF and cassette In the left margin correction mode, press the Resume/Cancel button 1 time, then press the Power button 1 time. Duplex printing is performed from the ASF and cassette.
  • Page 30 3) Setting of the left margin correction value ("+" means to increase the left margin) Press the Resume/Cancel button the specified number of time(s) according to the correction value listed in the table below, then press the Power button. Number of times the Resume/Cancel button is Left margin correction value pressed (N)
  • Page 31 1-27...
  • Page 32 <Part 1: 3-3. Adjustment / Settings, (3) to (5)> 1-28...

  • Page 33: Verification Items

    Part 1: MAINTENANCE TABLE OF CONTENTS 3-4. Verification Items (1) Service test print <EEPROM information contents> On the service test print (sample below), confirm the EEPROM information as shown below. - Top area: iP5300: Model name Vx.xx: ROM version D = xxx.x: Ink absorber counter value (%) USB (xxxxxx): USB serial number - Middle area: CND: Destination...
  • Page 34 <Service test sample> 1-30...
  • Page 35 (2) EEPROM information print <How to read EEPROM information print> Print sample: iP5300 EUR V1.00 ST=2006/05/27-18:30 LPT=2006/06/09-09:09 ER(ER0=1000 ER1=5100) P_ON(S=00009) MSD(015) IF(USB1=0) PC(M=002 R=000 T=001 D=009 C=009) D=004.5 TPAGE=00216 CLT(BK=2006/05/29-18:30 CL=2006/05/30-18:30) CH=002 CT(PBK=001 BK=001 Y=002 M=001 C=001) IS(PBK=1 BK=0 Y=1 M=1 C=1) A_REG=1 M_REG=0 UR(A(BKoe)=000 B(Coe)=000 C(MCoe)=000 D(SCoe)=000...
  • Page 36 18. Manual print head alignment by user 19. User print head alignment values （A to U, a to ｌ） 20. Camera Direct Print-supported device connection record (PB=Canon PictBridge-supported camera, OPB=Other PictBridge- supported camera) 21. ASF feed pages (PAGE) (total, plain paper, High Resolution Paper & Matte Photo Paper, Photo Paper Pro & Photo Paper Plus Glossy &...
  • Page 37 Part 1: MAINTENANCE TABLE OF CONTENTS 4. PRINTER TRANSPORTATION This section describes the procedures for transporting the printer for returning after repair, etc. 1) In the service mode, press the Power button to finish the mode, and confirm that the paper lifting plate of the sheet feed unit is raised.

  • Page 38: Technical Reference

    PIXMA iP5300 TABLE OF CONTENTS Part 2 TECHNICAL REFERENCE...
  • Page 39 *2: When printing a 6 megapixel image taken by certain Canon digital camera from PictBridge on default settings using Photo Paper Plus Glossy without border.
  • Page 40 - At the end of initialization - At the end of the following operation: Cover open => Ink tank removal and installation => Cover close - In duplex printing, at the end of paper ejection after printing on the back side of paper *1: Not every paper ejection.
  • Page 41 Part 2: TECHNICAL REFERENCE TABLE OF CONTENTS 2. CLEANING MODE AND AMOUNT OF INK PURGED 2-1. Cleaning To prevent printing problems due to bubbles, dust, or ink clogging, print head cleaning is performed before the start of printing (when the cleaning flag is on), except in the following cases: - Cleaning on arrival: 1st: Performed when the top cover is closed after the print head and ink tanks are installed.
  • Page 42 (Black/Color/All at the - Via the printer driver (Selectable from Black, 0.53 (Color) time) same time) Color, or All at the same time) 40 (Black) 45 (Color) Deep cleaning Via the printer driver (Selectable from Black, 0.375 (Black) 75 (All at the same Color, or All at the same time) time) (Black/Color/All at the...
  • Page 43 Part 2: TECHNICAL REFERENCE TABLE OF CONTENTS 3. PRINT MODE Default setting Selectable in the printer driver Main tab Custom setting Ink used PigBK: PGI-5BK CLI-8C (large droplet) CLI-8M (large droplet) CLI-8C (middle droplet) CLI-8M (middle droplet) CLI-8Y CLI-8BK CLI-8C (small droplet) CLI-8M (small droplet) Print control Bi-directional...
  • Page 44 Other photo paper Print quality Standard Resolution HxV(dpi) C/M/Y/k:1200X1200 C'/M'/c/m:600X1200 Print control 8 passes, Bi Ink used C/M/C'/M'/Y/k/c/m * 4x6 sized: 3 passes, Others: 5 passes 3-2. Normal Grayscale Printing via Computer Printer driver Fast Fine Paper type Custom setting Plain paper Print quality Custom...
  • Page 45 3-4. Duplex Printing via Computer Printer driver Fast Fine Paper type Custom setting Plain paper Print quality Custom Fast Standard High Resolution HxV(dpi) PigBK:300X300, PigBK:300X300, PigBK/Y:600X600, PigBk:600X600, C/M/Y:300X300 C/M/Y:300X300 C/M:600X1200 C/M/Y:1200X1200 Print control 1 pass, Bi 1 pass, Bi 1 pass, Bi 4 passes, Bi Ink used PigBk/C/M/Y...
  • Page 46 Part 2: TECHNICAL REFERENCE TABLE OF CONTENTS 4. FAQ (Problems Specific to the iP5300 and Corrective Actions) Possible call or Function Phenomenon Condition Cause Corrective action complaint Paper feeding - Low temperature and Due to curl of a round- - Eliminate the curl of - Paper jams.
  • Page 47 performed, and the 1. Perform Bottom platen ribs were plate cleaning (from cleaned with the printer driver) cotton swab, up to 3 times paper gets 2. If soiling on the smeared. paper still remains after 3 times of Bottom plate cleaning, wipe the platen rib(s) and their surroundings...
  • Page 48 the guide properly. Cannot install an The print head is not If the print head lock Remove and set the - An ink tank ink tank installed properly. lever is lowered and the print head again. While cannot be print head is locked in a pushing the print head installed.
  • Page 49 2) Fold the paper at approx. 60 mm from the end, and fold the folded end in half backward, as shown below. 3) Moisten the folded end portion (indicated by the blue circle in the figure below) using a wipe, and set the paper in the ASF so that the moistened edge of the paper contacts the 2 sub-rollers.
  • Page 50 PIXMA iP5300 TABLE OF CONTENTS Part 3 APPENDIX...
  • Page 51 Part 3: APPENDIX TABLE OF CONTENTS 1. BLOCK DIAGRAM 1-1. iP5300 PDF file (for print) <Part 3: 1. BLOCK DIAGRAM>...
  • Page 52 Part 3: APPENDIX TABLE OF CONTENTS 2. CONNECTOR LOCATION AND PIN LAYOUT 2-1. Logic Board CN101 Not used. CN301 (Print head 1/3 [Carriage unit]) Signal Name Function Input / Output AB_PWR AB power supply AB_DATA AB data signal AB_PWR AB power supply AB_CLK AB clock signal VSEN_CDRS...
  • Page 53 H_D10 Head data (SM1) H_EEPROM_DIO Head EEPROM data signal H_ENB4 Head heat enable signal 4 (MCol) H_EEPROM_SK Head EEPROM serial clock signal H_EEPROM_CS Head EEPROM chip select signal H_LATCH Head data latch signal H_ENB1 Head heat enable signal 1 (Col-1) H_ENB3 Head heat enable signal 3 (SCol) H_D4...
  • Page 54 CN303 (Print head 3/3 [Carriage unit]) Signal name Function Input / Output H_GND Head ground HVH_24V Head drive power supply 24V H_GND Head ground 4 to 10 HVH_24V Head drive power supply 24V 11 to15 H_GND Head ground CN401 (AC adapter) Signal name Function Input / Output...
  • Page 55 CN602 (Main cam sensor / CR lift sensor / Pump roller sensor multi ) Signal name Function Input / Output VSEN_3.3V Power supply for sensor Ground SNS_CR_LIFT CR lift sensor VSEN_3.3V Power supply for sensor Ground SNS_MAIN_CAM Main cam sensor VSEN_3.3V Power supply for sensor Ground...
  • Page 56 CN503 (PE sensor / PE encoder / APCL encoder) Signal name Function Input / Output VSEN_3.3V Power supply for sensor 3.3V Ground SNS_PE_PF PE / PF sensor Ground VSEN_3.3V Power supply for sensor 3.3V APCL_ENC_A APCL encoder phase A APCL_ENC_B APCL encoder phase B Ground VSEN_3.3V...
  • Page 57 Part 3: APPENDIX TABLE OF CONTENTS 2-2. Carriage Board (Print Head Connector) Signal Name Function Input / Output 1, 2 A_GNDH Head ground HD2_PBk1 Head data PBk1 HD4_C Head data C HD10_SM1 Head data SM1 Logic ground 7 to 9 B_GNDH Head ground HD0_K1 Head data BK1...
  • Page 58 HCLK Head clock signal ROM_DIO (O) Head EEPROM data signal HD11_M1 Head data M1 35, 36 B_VH1_24V Head drive power supply 24V 37, 38 A_VH_24V Head drive power supply 24V HVDD_3.3V Head logic power supply 3.3V ROM_SK Head EEPROM serial clock signal B_DIA1 Diode sensor anode 1 ROM_DIO (I)
  • Page 59 *2: When printing a 6 megapixel image taken by certain Canon digital camera from PictBridge on default settings using Photo Paper Plus Glossy without border. Actual print speed may vary depending on image data, print mode, type of paper used and device that the printer is connected to.

  • Page 60: Print Head

    Dye-based black, cyan, magenta, yellow Ink tank PGI-5BK (pigment-based), CLI-8BK / C / M / Y (dye-based) Weight (Net) Print head, approx. 58.4g Supply method As a service part (not including ink tanks) Part number QY6-0067 <3-3. PIXMA iP5300 SPECIFICATIONS > 3-10...

Table of Contents