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Summary of Contents for Thermo Scientific FD1530M
- Page 1 Installation and Operation Manual Thermo Scientific Thermolyne Furnace Benchtop Industrial/ Type FD1500M, Type Models: FD1530M, FD1530MCN, FD1530M-33, FD1535M, FD1540M, FD1540MCN, FD1540M-33, AND FD1545M.
- Page 2 Thermo Fisher Scientific. Trademarks Thermo Scientific is a brand owned by Thermo Fisher Scientific Inc. All trademarks mentioned in the operating instructions are the exclusive property of the respective manufacturers. This regulation does not apply to reproductions for in-plant use.
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Page 3: Table Of Contents
Table of Contents IMPORTANT INFORMATION This manual contains important operating and safety information. The user must carefully read and understand the contents of this manual prior to the use of this equipment. Safety Information ..............................4 Alert Signals..............................4 Warnings ..............................4 Introduction................................6 Intended Use ..............................6 General Usage..............................6 Principles of Operation ..........................6... - Page 4 ABLE OF ONTENTS Buttons and Indicators ..........................20 Controller Parameters ..........................21 Alarms ................................23 Sensor Break Protection ..........................23 Over-Temperature Protection (OTP) ......................24 To Operate the Controller as a Single Setpoint Controller ................24 Programming the Controller........................24 Running a Program (8 Segment Programmable Models) ................29 Holding a Program ............................29 Cancelling a Program ..........................29 Tuning ................................29...
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Page 5: Safety Information
Safety Information This manual contains important operating and safety Alert Signals information. The user must carefully read and understand the contents of this manual prior to the use of this equipment. Warning Your Thermolyne furnace has been designed with Warnings alert you to a possibility of function, reliability, and safety in mind. - Page 6 AFETY NFORMATION Please note the following WARNINGS: WARNING This warning is presented for compliance with California Proposition 65 and other regulatory agencies and only applies to the insulation in this product. This product contains refractory ceramic, refractory ceramic fiber or fiberglass insulation, which can produce respirable dust or fibers during disassembly. Dust or fibers can cause irritation and can aggravate preexisting respiratory diseases.
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Page 7: Introduction
Introduction Intended Use The Type 1500 furnaces are general laboratory and heat treating furnace. For optimum element life, it is suggested that this furnace be used for applications requiring temperatures from 212°F (100°C) to 2192°F (1200°C). For maximum element life, it is recommended to operate the furnace at temperatures from 212°F (100°C) to 1950°F (1066°C) for continuous use, or temperatures from 1950°F (1066°C) to 2192°F (1200°C) for intermittent use. -
Page 8: General Specifications
General Specifications MODEL NUMBER FD1540M, FD1540M-33 FD1545M FD1530M FD1530M-33 FD1535M CHAMBER WIDTH (10 CM) (10 CM) (10 CM) DIMENSIONS HEIGHT 3-3/4 3-3/4 3-3/4 (9.5 CM) (9.5 CM) (9.5 CM) DEPTH IN. (CM) (22.9CM) (22.9 CM) (22.9 CM) 11 (28 11 (28... -
Page 9: Environmental Conditions
Storage: -25°C to 65°C; 20% to 80% relative humidity. Declaration of Conformity (For -33 models only) Thermo Scientific hereby declares under its sole responsibility that this product conforms with the technical requirements of the following standards: EMC: EN 61326-1 Electrical equipment for measurement, control, and laboratory use;... -
Page 10: Unpacking
Unpacking Visually check for any physical damage to the shipping container. Inspect the equipment surfaces that are adjacent to any damaged area. Unpack furnace from box. The owner‟s manual and door handle are included in the box. After unpacking the furnace, attach the door handle and remove packing material from inside furnace chamber. -
Page 11: Installation
The electrical specifications are located on the specification plate on the back of the furnace. Consult Thermo Scientific if your electrical service is different than those listed on the specification plate. Prior to connecting your Type 1500 furnace to your electrical supply, be sure the two position power switch is in the OFF position. -
Page 12: Operation, All Models
Operation, All Models Power Switch Warning Both the ON/OFF power switch and the digital display will To avoid personal injury do not use in the illuminate when power is switched ON. The furnace will presence of flammable or combustible begin to heat to the controller‟s current setpoint. (See the chemicals;... -
Page 13: Single Setpoint Model W/Otp
Single Setpoint w/OTP Models FD1530M, FD1530MCN, FD1530M-33, FD1535M Output(s) Status Unit of Measure Eurotherm 3216 Controller Beacon Operation 4 Digit Process Value The single setpoint model w/OTP furnace controller is (PV) Display a single setpoint controller, which provides a single digital display to indicate the current chamber temperature or setpoint temperature. -
Page 14: To View Or Change The Setpoint
INGLE ETPOINT ODEL W/ To Change the Setpoint If you want to change the setpoint, press the SCROLL button until “SP1” is displayed. Press the UP or DOWN button until the desired setpoint value is displayed and then release the button. A few seconds after the button is released, the controller will accept the new value and is indicated by a brief flash of the display. -
Page 15: Alarms
INGLE ETPOINT ODEL W/ Pid List PB: Proportional band (in display units). TI: Integral time in seconds. TD: Derivative time in seconds. ACCESS List Code: Access code (Code needed to enter or change the other configuration parameters which are not normally accessible). Not accessible. Alarms The controller will flash an alarm message in the home display if an alarm condition is detected. -
Page 16: Tuning
/OTP INGLE ETPOINT ODEL W 20° above your working temperature to provide protection for your workload. In addition to over temperature protection, units containing a single setpoint controller w/OTP feature a mechanical OTP relay device, which disconnects power from the elements in an alarm condition. -
Page 17: Single Ramp & Dwell With Otp
Single Setpoint with OTP Single Ramp & Dwell Note These instructions are used with the Single Setpoint models with OTP only (See models listed on front page). Functions This type of controller has single ramp and dwell programming capabilities. The Ramp and Dwell can be configured to five different modes. -
Page 18: Program Overview
& D INGLE WELL ONTROLLER Program Overview A program mode can be set by changing the “TM.CFG” variable (in the „Timer‟ menu) to “DWEL, DELY, or SF.ST. Note: value of “None” deactivates the timer. A Ramp rate may be set by changing the “SP.RAT” Note: variable (in the „SP‟... -
Page 19: Holding The Program
& D INGLE WELL ONTROLLER Holding the Program Press the SCROLL button until “T.STAT” is displayed. Set to “hold” with the UP or DOWN buttons; or from the HOME DISPLAY, press UP and DOWN arrows together. Press the PAGE button to display Actual temperature. Stopping the Program Press the SCROLL button until “T.STAT”... -
Page 20: Segment Programmable Model W/Otp
8 Segment Programmable w/OTP Models FD1540M, FD1540MCN, FD1540M- 33, FD1545M The 8 segment programmable controller consists of a microprocessor based three-mode PID (Proportional, Note Integral, and Derivative), programmable temperature The controller will return to the HOME controller with over-temperature protection and DISPLAY if left idle for more than a appropriate output switching devices to control the few seconds. -
Page 21: Buttons And Indicators
/OTP EGMENT ROGRAMMABLE ODEL W Buttons and Indicators OP1 (Output 1): illuminates when the heating output of the temperature controller is on. AUTO/MAN: (Auto/Manual Mode): when the controller is in the automatic mode the output automatically adjusts to keep the temperature or process value at the setpoint. The “AUTO”... -
Page 22: Controller Parameters
/OTP EGMENT ROGRAMMABLE ODEL W Controller Parameters Home Display °C: measured temperature in Celsius. Temperature units cannot be changed without entering the configuration. Contact Customer Service if a different temperature unit is required. OP: % output power demand; displayed in lower display (cannot be changed). - Page 23 /OTP EGMENT ROGRAMMABLE ODEL W Cyc.n: Press the UP or DOWN ARROW to set the num- ber of program cycles (1 to 999 or cont). The controller will default to “cont.” SEG.n: Press the UP or DOWN ARROW to select the segment number (1-8 in 8 segment models).
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Page 24: Alarms
/OTP EGMENT ROGRAMMABLE ODEL W ACCS LiSt (Access List) Access Code (Code needed to enter or change the other configuration parameters which normally accessible.) Call customer service if this configuration is required. Alarms The controller will flash an alarm message in the home display if an alarm condition is detected. -
Page 25: Over-Temperature Protection (Otp)
/OTP EGMENT ROGRAMMABLE ODEL W Over-Temperature Protection Note The following alarm messages are (OTP) factory default settings and may vary if The OTP will be in effect during any alarm condition when you have changed the configuration of the temperature of the furnace has deviated beyond the your controller: limit. - Page 26 /OTP EGMENT ROGRAMMABLE ODEL W Hb: Holdback Holdback consists of a value and a type. If the measured value lags behind the setpoint by an undesirable amount during a ramp or dwell, the holdback feature can be used to freeze the program at its current state (the HOLD light will flash).
- Page 27 /OTP EGMENT ROGRAMMABLE ODEL W rmP.U: Setting Ramp Units Ramp units are time units which are used in “rmP.r” segments (ramp to a setpoint at degrees per second, minute or hour) and “rmP.t” segments (ramp to setpoint in a specific amount of time).
- Page 28 /OTP EGMENT ROGRAMMABLE ODEL W Setting the Segment Type There are five segment types. Proceed with the following steps according to the type of segment you have selected. rmP.r (Ramp) To ramp linearly at a set rate to a specified temperature: Press the PAGE button until you reach the pro- gram list (ProG LiSt).
- Page 29 /OTP EGMENT ROGRAMMABLE ODEL W Press the UP or DOWN button until display reads, “rmP.t.” Press the SCROLL button until display reads, “tGt.” Press the UP or DOWN button to set a target setpoint. Press the SCROLL button until display reads, “dur.”...
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Page 30: Running A Program (8 Segment Programmable Models)
/OTP EGMENT ROGRAMMABLE ODEL W Press the UP or DOWN button to set a target setpoint. To end or repeat a program: Press the PAGE button until you reach the pro- gram list (ProG LiSt). Press the SCROLL button until display reads, “tYPE.”... - Page 31 /OTP EGMENT ROGRAMMABLE ODEL W process being controlled. Good control is evidenced by: stable, straight-line control of the setpoint temperature with no fluctuations; No overshoot or undershoot of the setpoint temperature; rapid restoration of the setpoint tem- perature when external disturbances cause deviations from the setpoint.
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Page 32: Autotuning
/OTP EGMENT ROGRAMMABLE ODEL W Tuning The two sets of PID values can be manually set or automatically tuned. To tune automatically you must tune above and below the transfer point G.SP. If the process value is below the transfer point G.SP, the calculated values will automatically be inserted into the (SEt 1) set and if the process value is above G.SP, the calculated values will automatically be inserted into the (SEt 2). -
Page 33: Furnace Loading
/OTP EGMENT ROGRAMMABLE ODEL W Press the PAGE button until display reads, “Atun LiSt.” Press the SCROLL button until “drA OFF” is displayed. Press the UP or DOWN button to select “on.” Press the SCROLL button until “drA.t” is displayed. Press the UP or DOWN button until the desired trigger value is achieved. -
Page 34: Preventive Maintenance
The resistance wire is high-grade nickel-chromium. Some recommended by Thermo Scientific, chemicals, notably sulphur, halogens, and cyanides, users should check with Thermo attack this wire at high temperatures, so avoid spilling Scientific that the proposed method these chemicals in the furnace or heating them any hotter will not damage the equipment. -
Page 35: Troubleshooting
Troubleshooting PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Cycle light does not The furnace is not connected Reconnect furnace to illuminate. to power supply. power supply. Incorrect power source. Connect to correct power source. ON and OFF power switch Replace power switch. defective. - Page 36 ROUBLESHOOTING Slow heatup. Low line voltage. Install line of sufficient size and proper voltage. (Isolate furnace from other electrical loads.) Wrong heating element. Install proper element. Heating element burned out. Replace element. Heavy load in chamber. Lighten load in chamber to allow heat to circulate.
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Page 37: Maintenance And Servicing
Maintenance and Servicing Maintenance and Servicing Warning To avoid electrical shock, this furnace must always be disconnected from the To Replace a Heating Element power supply prior to maintenance Disconnect furnace from power supply. and service. Remove back terminal cover. Perform only maintenance described in this manual. -
Page 38: To Replace Door Switch (Micro-Switch)
AINTENANCE AND ERVICING Remove the thermocouple. Note Insert the new thermocouple straight through Pull the thermocouple straight out of hole in the chamber until the tip extends the hole in the chamber to avoid dam- approximately 1” into the chamber. Make sure age to the insulation. -
Page 39: To Realign Door Switches
AINTENANCE AND ERVICING Install the new door switch while sliding it over the wire rod and secure with the screws and nuts removed in step 6. Note Center the rod from front to back of 10) Slide the control section back and replace the hole in control case before tightening screws and lock washers described in step 2. -
Page 40: Replacement Parts
Replacement Parts Part Number Description Model Number FD1530M, FD1530MCN, EL11X11 Heating Element, Top or Bottom FD1535M, FD1540M, FD1540MCN, FD1545M FD1530M, FD1530MCN, EL11X12 Heating Element, Sides FD1535M, FD1540M, FD1540MCN, FD1545M FD1530M-33, EL1170X1 Heating Element, Top or Bottom FD1540M-33 FD1530M-33, EL1170X2 Heating Element, Sides... -
Page 41: Wiring Diagrams
Wiring Diagrams Single Setpoint w/OTP Control... - Page 42 IRING IAGRAMS...
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Page 43: Ordering Procedures
All parts listed herein may be ordered from the Thermo Scientific dealer from whom you purchased this unit or can be obtained promptly from the factory. When service or replacement parts are needed, we ask that you check first with your dealer. - Page 44 Important For your future reference and when contacting the factory, please have the following information readily available: Model Number: Serial Number: Date Purchased: The above information can be found on the dataplate attached to the equipment. If available, please provide the date purchased, the source of purchase (manufacturer or specific agent/rep organization), and purchase order number.
- Page 45 Thermo Fisher Scientific Inc. 275 Aiken Road Asheville, NC 28804 United States www.thermofisher.com LT1170X1 Rev. B...
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