Daikin EKHBRD011AAV1 Installation Manual

Daikin EKHBRD011AAV1 Installation Manual

Indoor unit for air to water heat pump system
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INSTALLATION MANUAL

Indoor unit for air to water heat pump system
EKHBRD011AAV1
EKHBRD014AAV1
EKHBRD016AAV1
EKHBRD011AAY1
EKHBRD014AAY1
EKHBRD016AAY1

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Summary of Contents for Daikin EKHBRD011AAV1

  • Page 1: Installation Manual

    INSTALLATION MANUAL Indoor unit for air to water heat pump system EKHBRD011AAV1 EKHBRD014AAV1 EKHBRD016AAV1 EKHBRD011AAY1 EKHBRD014AAY1 EKHBRD016AAY1...
  • Page 2 Ø15.9 Ø9.52 LV HV LV HV >600 HV+PS HV+PS HV+PS...
  • Page 3 3PW40544-6E...
  • Page 4: Table Of Contents

    ELECTRIC SHOCK, SHORT-CIRCUIT, LEAKS, FIRE OR Application 1..................2 OTHER DAMAGE TO THE EQUIPMENT. BE SURE ONLY Application 2..................3 TO USE ACCESSORIES MADE BY DAIKIN WHICH ARE Application 3..................3 Application 4..................4 SPECIFICALLY DESIGNED FOR USE WITH THE Application 5..................
  • Page 5: Scope Of This Manual

    Demand PCB (option) An optional EKRP1AHTA demand PCB can be connected to the indoor unit. This PCB is needed when the Daikin room thermostat EKRTR or EKRTW is installed or when multiple set point control is used, and provides the communication with the indoor unit.
  • Page 6: Application 2

    Daikin system. Daikin can not guarantee neither good operation nor reliability of the system if another thermostat is used. For those reasons 10 13 Daikin can not give warranty of the system in such case. 10 13 Outdoor unit Collector (field supply) Indoor unit Radiator (field supply)
  • Page 7: Application 4

    Daikin system is too high. For this reason a space heating operation. temperature reducing device (field supply) is required to lower the water temperature (the hot water will be mixed with cold water to lower the temperature).
  • Page 8: Application 5

    Application 5 Field wiring Space heating with an auxiliary boiler (alternating operation) Space heating application by either the Daikin indoor unit or by an EKHBRD* Boiler auxiliary boiler connected in the system. An auxiliary contact decides thermostat EKHBRD*/auto / Boiler whether either the EKHBRD* indoor unit or the boiler will operate.
  • Page 9: Accessories

    Air purge valve CCESSORIES Remaining air in the water circuit will be automatically removed via the air purge valve. Accessories supplied with this unit Temperature sensors (thermistors) Temperature sensors determine the water and refrigerant (See figure 1) temperature at various points in the circuit. Switch box Installation manual The switch box contains the main electronic and electrical parts...
  • Page 10: Switch Box Main Components

    11. Terminal block X3M Switch box main components Field wiring terminal block for DC connections. 12. Terminal block X2M V1 unit types (1-phase) Field wiring terminal block for AC connections. 15 9 12 18 13. DC connector X1Y 14. Pump connector X2Y 15.
  • Page 11: Installation Of The Indoor Unit

    NSTALLATION OF THE INDOOR UNIT Dimensions and service space Unit of measurement: mm Selecting an installation location Dimensions of the unit, see figure 4 Gas pipe connection Water filter NOTE Make sure to provide for adequate measures in Liquid pipe connection Water inlet connection order to prevent that the indoor unit should be used as a shelter by small animals.
  • Page 12 Install the grommets (accessories) around the knockout Put the flexible pipes through the knockout holes. holes to prevent damage. Knockout hole Grommet Burr Putty or insulation materials (field supply) Level the unit to a stable position Perform the piping work as described in the chapter "Piping using the levelling feet.
  • Page 13: Piping Connection Work

    Fix the top decoration panel on top of the unit using the When connecting the flare nut, coat the flare inner surface with appropriate screws. In case a domestic hot water tank ether oil or ester oil and initially tighten 3 or 4 turns by hand (optional) is installed, refer to the domestic hot water tank before tightening firmly.
  • Page 14: Checking The Water Volume And Expansion Vessel Pre-Pressure

    Checking the water volume and expansion vessel Using the table and instructions below, determine if the total water volume in the installation is below the maximum allowed pre-pressure water volume. The unit is equipped with an expansion vessel of 12 litre which has a default pre-pressure of 1 bar.
  • Page 15: Setting The Pre-Pressure Of The Expansion Vessel

    Result: Precautions when connecting field piping and regarding Since 380 l is higher than 180 l or 270 l, the pre-pressure must insulation be decreased (see table above). The required pre-pressure is: The complete water circuit, inclusive all piping, must be insulated to Pg=(H/10+0.3) bar=(0/10+0.3) bar=0.3 bar prevent reduction of the heating capacity.
  • Page 16: Electrical Wiring Work

    LECTRICAL WIRING WORK Internal wiring - Parts table Refer to the internal wiring diagram supplied with the unit. The Precautions on electrical wiring work abbreviations used are listed below. switch box components list WARNING A1P......Main PCB A2P......Remote controller PCB (user interface) A main switch or other means for disconnection, having a contact separation in all poles, must be A3P......
  • Page 17: System Overview Of Field Wiring

    Connection of the indoor unit power supply and R3T......Liquid thermistor R410A communication cable(s) R4T......Returning water thermistor R5T......Leaving water thermistor Cable requirements R6T......Discharge thermistor Maximum R7T......Liquid thermistor R134a Cable Required number running R8T......Fin thermistor Item bundle Description of conductors current...
  • Page 18: Installation Of The Remote Controller

    Installation of the remote controller The unit is equipped with a remote controller offering user-friendly way to set up, use and maintain the unit. Before operating the remote controller, follow this installation procedure. NOTE The wiring for connection is not included. The remote controller, delivered in a kit, has to be mounted indoors.
  • Page 19 Possible types of benefit kWh rate power supply For Y1 unit types only (3~) Possible connections and requirements to connect the equipment to [6-04]=1 [6-04]=2 such power supply are illustrated in the figures below: For V1 unit types only (1~) L2L3 L2L3 [6-04]=1...
  • Page 20: Start-Up And Configuration

    Type 1 Power supply voltage Check the power supply voltage on the local supply panel. The The benefit kWh rate power supply is of the type that power supply is voltage must correspond to the voltage on the identification label not interrupted.
  • Page 21: Procedure

    Procedure Detailed description To change one or more field settings, proceed as follows. [0] Remote control setup [0-00] User permission level The remote controller can be programmed to make certain buttons and functions unavailable for the user. There are 2 permission levels defined.
  • Page 22 In the following tables both methods on how to interpret the schedule Method 2 Space heating based on ON/OFF instruction timer are shown. During operation When the schedule timer switches space heating OFF, the controller will be switched off (operation LED will stop Method 1 Space heating based on temperature set point working).
  • Page 23 [1] Automatic storage timing for domestic water heating Setback can be configured for both room temperature control and leaving water temperature control. In this mode, the indoor unit will deliver hot water to the domestic hot water tank based on the daily fixed pattern. This mode will continue until storage temperature is reached.
  • Page 24 [3-00] ambient temperature (Lo_A): outdoor See also "[2] Automatic setback function" on page 20 for more temperature. information about the setback operation. [3-01] High ambient temperature (Hi_A): high outdoor [5-02] Leaving water setback temperature temperature. [5-03] Room setback temperature [3-02] Set point at low ambient temperature (Lo_Ti): the target [6] Option setup outgoing water temperature when the outdoor temperature [6-00] Domestic hot water tank option...
  • Page 25 [8] Option setup [9-02] Tthermo ON/OFF admission [8-00] Remote controller temperature control By changing this value the operation range for space heating operation can be modified. When using the remote control delivered with the unit, 2 types of temperature control are possible. Default [8-00] = 1 which If the ambient temperature becomes higher than (24°C + the means that the remote controller is used as room thermostat, so value of [9-02]) no space heating is possible.
  • Page 26: Simultaneous Demand Of Space Heating And Domestic Water Heating

    [b-02] Status: defines whether the weather dependent domestic [E] Service mode water heating is turned ON (1) or OFF (0). [E-00] Vacuum mode If enabled, the storage set point will be set weather dependent. When recovering/vacuuming of the indoor unit is needed, field In case of a higher ambient temperature (e.g.
  • Page 27 Storage operation External room thermostat When requesting space heating and domestic water heating When the reheat temperature is reached, the further heat up of the (storage) at the same time, domestic water will be heated domestic hot water tank will be decided by the external room according to running timer, then space heating will start again thermostat thermo conditions and running timers which are according to running timer, then domestic water heating will start...
  • Page 28 Storage operation Remote controller room temperature control When requesting space heating and domestic water heating When the reheat temperature is reached, the further heat up till (storage) at the same time, domestic water will be heated storage temperature of the domestic hot water tank will be decided according to running timer, then space heating will start again by the remote controller room thermostat in order to prevent the room according to running timer, then domestic water heating will start...
  • Page 29: Multiple Set Point Control

    Multiple set point control Storage operation When requesting space heating and domestic water heating If you want to use multiple set point control, a temperature reducing (storage) at the same time, domestic water will be heated, but as device ( ) is needed.
  • Page 30 (e.g. when a domestic hot water request occurs, there will be sufficient flow towards other appliances as well, etc.) Daikin does not offer any temperature reducing device ( ). This system only provides the possibility to use multiple set points.
  • Page 31: Field Settings Table

    flow towards other appliances as well, Field etc.) point setting Thermo status Daikin does not offer any temperature reducing Space 0 65°C Remote controller device ( ). This system only provides the possibility to use multiple set points.
  • Page 32 Installer setting at variance with default value First Second Default code code Setting name Date Value Date Value value Range Step Unit Option setup Optional bottom plate heater installed 0 (OFF) — — Multiple set point pattern 0 (A) — —...
  • Page 33: Final Check And Test Run

    Procedure for space heating INAL CHECK AND TEST RUN Check the leaving water and entering water temperature through the remote controller read-out mode and write down the Final check displayed values. See "Temperature read-out mode" on page Before switching on the unit, read the following: Push the z button 4 times so the t icon will be displayed.
  • Page 34: Maintenance And Service

    If necessary add water. and inspections on the unit and the field wiring have to be carried out Water filter at regular intervals. Clean the water filter. This maintenance should be carried out by your local Daikin technician. execute maintenance ROUBLESHOOTING...
  • Page 35: General Symptoms

    To gain access to the indoor unit at the front side, the total switch General symptoms box can be removed from the unit. Remove the switch box cover by Symptom 1: The unit is turned on (y LED is lit) but the unit is not loosening the front screws and heating as expected then unhitch the cover.
  • Page 36: Error Codes

    Error codes Error code Failure cause Corrective action Inverter communication problem Contact your local dealer. When a safety device is activated, the user interface LED will be flashing, and an error code will be displayed. Converter error Contact your local dealer. Main compressor PCB error Contact your local dealer.
  • Page 37: Unit Specifications

    NIT SPECIFICATIONS Technical specifications Nominal capacity (kW) 11.2 11.2 Casing material Pre-coated sheet metal Pre-coated sheet metal Pre-coated sheet metal Dimensions H x W x D (mm) 705 x 600 x 695 705 x 600 x 695 705 x 600 x 695 Weight •...
  • Page 38: Annex

    NNEX General overview and guide to start up the unit Space heating Push the b button Temperature set point "n" start blinking You selected remote You selected leaving controller room water control operation temperature Room [8-00]=0 (page thermostat operation? temperature [8-00]=1, default (page You selected multiple...
  • Page 39 Domestic water heating Yes Normal domestic hot water operation? Forced operation Storage operation? Automatic? Storage function Reheat function Reheat minimum Disinfection function Manual storage Automatic storage set point [b-02]? temperature [b-00] [4-00] (default) function Reheat maximum temperature [b-01] Storage set Disinfection set point Automatic point [b-03]...
  • Page 40 Simultaneous demand of space heating and domestic water heating Simultaneous Normal operation request space space heating or heating and domestic water domestic water heating heating? Yes (1) Domestic hot water production will start Domestic hot water Domestic hot water temperature reached production will A=minimum ([b-01];...
  • Page 41 NOTES...
  • Page 42 4PW54465-1A...

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