Falcon T Series Service Manual
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Falcon T Series Service Manual

Extra heavy duty, grade 1 cylindrical lever lock
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  • Page 2: Table Of Contents

    Lock Assembly Index ..........1 Chassis Assemblies ........... 3 Trim Assemblies ............27 Standard Cylinders ..........41 Falcon Complete Standard Cylinders ..... 41 Standard Cylinder Options ........41 Standard Cylinder Tailpieces ........41 Cylinders ..............41 Competitor Keyway Compatibility ......42 IC Cylinders ..............

  • Page 3: Introduction

    This manual contains a complete listing of T-Series (Grade 1) cylindrical lock parts and assemblies manufactured by the Falcon Lock Company. This edition lists components of T-Series locks manufactured after July 2007. Exploded views of each lock chassis and trim assemblies are provided with an accompanying chart to identify parts for replacement purposes.

  • Page 4: Lock Assembly Index

    Lock Assembly Index Lock Assembly Index Function ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis FALCON ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION T101 Passage/Closet Lever is always unlocked. Lever is always unlocked Latch and is always free for immediate egress.

  • Page 5: Outside Function

    Lock Assembly Index Function ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis FALCON ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION T521 Office Lock Key retracts latch when Turning button locks button turned. outside lever until manually unlocked. Inside always 16 (IC) free for immediate egress.

  • Page 6: Chassis Assemblies

    Chassis Assemblies T101 Passage Latchset 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T101 A30761-000-00 Retractor Insert (2) 022986-001-50 Flanged Nut (2) 030726-000-30 Retractor Spring (2) 022108-001-60 Outer Mounting Plate 030712-001-30 Retractor Spring Retainer 022112-000-30...
  • Page 7 Chassis Assemblies T291/T301 Privacy Hospital Lock 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T291/T301 A30765-000-00 Inner Mounting Plate 030712-000-30 Flanged Nut (2) 030726-000-30 Spindle, 1 Ear, Outer 030732-005-30 Outer Mounting Plate 030712-001-30...
  • Page 8 Chassis Assemblies T351 Closet Lock 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T351/T561 A30758-000-00 Retractor Spring (2) 022108-001-60 Flanged Nut (2) 030726-000-30 Retractor Spring Retainer 022112-000-30 Outer Mounting Plate 030712-001-30 Hub and Plate Assembly A30747-000-00...
  • Page 9 Chassis Assemblies T351 Closet Lock – IC 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T351/T561- A30758-001-00 Retractor Spring (2) 022108-001-60 Flanged Nut (2) 030726-000-30 Retractor Spring Retainer 022112-000-30 Outer Mounting Plate 030712-001-30...
  • Page 10 Chassis Assemblies T381 Classroom Security Lock 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T381 A30767-000-00 Housing Case 022114-000-30 Flanged Nut (2) 030726-000-30 Cotter Pin (2) 002893-000-60 Outer Mounting Plate 030712-001-30 Inner Mounting Plate 030712-000-30...
  • Page 11 Chassis Assemblies T381 Classroom Security Lock – IC 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T381 A30767-001-00 Housing Case 022114-000-30 Flanged Nut (2) 030726-000-30 Cotter Pin (2) 002893-000-60 Outer Mounting Plate 030712-001-30...
  • Page 12 Chassis Assemblies T411 Asylum Lock 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T411 A30769-000-00 Retractor Spring (2) 022108-001-60 Flanged Nut (2) 030726-000-30 Retractor Spring Retainer 022112-000-30 Outer Mounting Plate 030712-001-30 Hub and Plate Assembly A30747-000-00...
  • Page 13 Chassis Assemblies T411 Asylum Lock – IC 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T411-IC A30769-001-00 Retractor Spring (2) 022108-001-60 Flanged Nut (2) 030726-000-30 Retractor Spring Retainer 022112-000-30 Outer Mounting Plate 030712-001-30...
  • Page 14 Chassis Assemblies T501 Entry Lock 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T501 A30773-000-00 Inner Mounting Plate 030712-000-30 Flanged Nut (2) 030726-000-30 Spindle, 1 Ear, Outer 030732-005-30 Outer Mounting Plate 030712-001-30 Clutch Spring...
  • Page 15 Chassis Assemblies T501 Entry Lock – IC 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T501-IC A30773-001-00 Inner Mounting Plate 030712-000-30 Flanged Nut (2) 030726-000-30 Spindle, 1 Ear, Outer 030732-005-30 Outer Mounting Plate 030712-001-30...
  • Page 16 Chassis Assemblies T511 Entry/Office Lock 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T511 A30756-000-00 Inner Mounting Plate 030712-000-30 Flanged Nut (2) 030726-000-30 Spindle, 1 Ear, Outer 030732-005-30 Outer Mounting Plate 030712-001-30 Clutch Spring...
  • Page 17 Chassis Assemblies T511 Entry/Office Lock – IC 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T511-IC A30756-001-00 Inner Mounting Plate 030712-000-30 Flanged Nut (2) 030726-000-30 Spindle, 1 Ear, Outer 030732-005-30 Outer Mounting Plate 030712-001-30...
  • Page 18 Chassis Assemblies T521 Office Lock 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T521 A30748-000-00 Cotter Pin (2) 002893-000-60 Flanged Nut (2) 030726-000-30 Inner Mounting Plate 030712-000-30 Outer Mounting Plate 030712-001-30 Spindle, 1 Ear, Outer 030732-005-30...
  • Page 19 Chassis Assemblies T521 Office Lock – IC 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T521-IC A30748-001-00 Cotter Pin (2) 002893-000-60 Flanged Nut (2) 030726-000-30 Inner Mounting Plate 030712-000-30 Outer Mounting Plate 030712-001-30...
  • Page 20 Chassis Assemblies T561 Classroom Lock 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T351/T561 A30758-000-00 Retractor Spring (2) 022108-001-60 Flanged Nut (2) 030726-000-30 Retractor Spring Retainer 022112-000-30 Outer Mounting Plate 030712-001-30 Hub and Plate Assembly A30747-000-00...
  • Page 21 Chassis Assemblies T561 Classroom Lock – IC 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T351/T561- A30758-001-00 Retractor Spring (2) 022108-001-60 Flanged Nut (2) 030726-000-30 Retractor Spring Retainer 022112-000-30 Outer Mounting Plate 030712-001-30...
  • Page 22 Chassis Assemblies T571 Dormitory Lock 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T571 A30759-000-00 Housing Case 022114-000-30 Flanged Nut (2) 030726-000-30 Cotter Pin (2) 002893-000-60 Outer Mounting Plate 030712-001-30 Inner Mounting Plate 030712-000-30...
  • Page 23 Chassis Assemblies T571 Dormitory Lock – IC 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T571-IC A30759-001-00 Housing Case 022114-000-30 Flanged Nut (2) 030726-000-30 Cotter Pin (2) 002893-000-60 Outer Mounting Plate 030712-001-30 Inner Mounting Plate...
  • Page 24 Chassis Assemblies T581 Storeroom Lock 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T581 A30760-000-00 Retractor Spring (2) 022108-001-60 Flanged Nut (2) 030726-000-30 Retractor Spring Retainer 022112-000-30 Outer Mounting Plate 030712-001-30 Hub and Plate Assembly A30747-000-00...
  • Page 25 Chassis Assemblies T581 Storeroom Lock – IC 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T581-IC A30760-001-00 Retractor Spring (2) 022108-001-60 Flanged Nut (2) 030726-000-30 Retractor Spring Retainer 022112-000-30 Outer Mounting Plate 030712-001-30...
  • Page 26 Chassis Assemblies T851 Storeroom Lock (Electrified – Fail Safe) 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T851 A31517-000-00 Key Spindle, STD 030718-000-30 Flanged Nut 030726-000-30 Solenoid, Fail Safe 031416-000-70 Outer Mounting Plate 030712-001-30...
  • Page 27 Chassis Assemblies T851 Storeroom Lock (Electrified – Fail Safe) – IC 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T851 A31517-000-00 Key Spindle, STD 030718-000-30 Flanged Nut 030726-000-30 Solenoid, Fail Safe 031416-000-70 Outer Mounting Plate...
  • Page 28 Chassis Assemblies T881 Storeroom Lock (Electrified – Fail Secure) 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T851 A31517-000-00 Key Spindle, STD 030718-000-30 Flanged Nut 030726-000-30 Solenoid, Fail Safe 031416-000-70 Outer Mounting Plate 030712-001-30...
  • Page 29 Chassis Assemblies T881 Storeroom Lock (Electrified – Fail Secure) – IC 8 (2) 13 (2) 9 (2) Call Out Call Out Number Description Part Number Number Description Part Number Chassis Assembly, T851 A31517-000-00 Key Spindle, STD 030718-000-30 Flanged Nut 030726-000-30 Solenoid, Fail Safe 031416-000-70 Outer Mounting Plate...

  • Page 30: Trim Assemblies

    Trim Assemblies T101 Passage Latchset Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Closed Lever, Outside See Page 46 Mounting Post (2) 030715-000-30 Lever Set Screw 030831-004-30 Spring Latch A98535-000*...
  • Page 31 Trim Assemblies T291 Privacy Hospital Lock Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46 Spring Cage and Spindle, Inside, A30750-000-00 Passage/Button Lever Set Screw...
  • Page 32 Trim Assemblies T301 Privacy Lock Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46 Spring Cage and Spindle, Inside, A30750-000-00 Passage/Button Lever Set Screw 030831-004-30...
  • Page 33 Trim Assemblies T351 Closet Lock Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46,47 Turn Knob, Knurled 030738-000* Lever Set Screw 030831-004-30 Turn Knob and Set Screw A30788-000*...
  • Page 34 Trim Assemblies T381 Classroom Security Lock Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46,47 Spring Cage and Spindle, A30910-060-00 Outside, 6-Pin Cylinder Rose 030706-002*...
  • Page 35 Trim Assemblies T411 Asylum Lock Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46,47 Spindle, Outside, 6-Pin Cylinder A30905-060-00 Rose 030706-002* Spring Cage and Spindle, Inside, A31523-060-00...
  • Page 36 Trim Assemblies T501 Entry Lock Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46,47 Spindle, Inside, Passage/Button 030703-000-30 Lever Set Screw 030831-004-30 Spring Cage and Spindle, Inside, A30750-000-00...
  • Page 37 Trim Assemblies T511 Entry/Office Lock Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46,47 Spindle, Inside, Passage/Button 030703-000-30 Lever Set Screw 030831-004-30 Spring Cage and Spindle, Inside, A30750-000-00...
  • Page 38 Trim Assemblies T521 Office Lock Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46,47 Spindle, Inside, Passage/Button 030703-000-30 Lever Set Screw 030831-004-30 Spring Cage and Spindle, Inside, A30750-000-00...
  • Page 39 Trim Assemblies T561 Classroom Lock Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46,47 Spindle, Inside, Passage/Button 030703-000-30 Lever Set Screw 030831-004-30 Spring Cage and Spindle, Inside, A30750-000-00...
  • Page 40 Trim Assemblies T571 Dormitory Lock Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46,47 Spindle, Inside, Passage/Button 030703-000-30 Lever Set Screw 030831-004-30 Spring Cage and Spindle, Inside, A30750-000-00...
  • Page 41 Trim Assemblies T581 Storeroom Lock Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46,47 Spindle, Inside, Passage/Button 030703-000-30 Lever Set Screw 030831-004-30 Spring Cage and Spindle, Inside, A30750-000-00...
  • Page 42 Trim Assemblies T851 Storeroom Lock (Electrified – Fail Safe) Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46,47 Spring Cage and Spindle, A30910-060-00 Outside, 6-Pin Cylinder Lever Set Screw...
  • Page 43 Trim Assemblies T881 Storeroom Lock (Electrified – Fail Secure) Note: Spring Cage components require lubrication. See page 47 for specifications. Call Out Call Out Number Description Part Number Number Description Part Number Open Lever, Outside See Page 46,47 Spring Cage and Spindle, A30910-060-00 Outside, 6-Pin Cylinder Lever Set Screw...

  • Page 44: Standard Cylinders

    Falcon 7-pin (10 pack) A30730-002-00 A30730-004-00 A30730-006-00 Sargent 6 & 10 Line 030997-001-30 030997-003-30 030997-005-30 Yale 1801, 5801 030917-001-30 030917-003-30 030917-005-30 *Assa 65611 and 65661, Corbin Russwin 2000-034 and Schlage (including Primus) all use Falcon 6-pin tailpiece. T-Series Service Manual...

  • Page 45: Competitor Keyway Compatibility

    Cylinders Competitor Keyway Compatibility Falcon T-Series locks are furnished with Falcon’s standard “G” keyway cylinder unless otherwise specified. The following cylinders manufactured by competitors are acceptable. Assa (65611 or 65661) 6-pin Schlage Standard 6-pin Sargent (6,7 and 10 Line) 6-pin...

  • Page 46: Ic Cylinder Options

    030917-001-30 030917-003-30 030917-005-30 *Arrow, Best, InstaKey, Kaba Peaks, Keymark, KSP and Schlage small format cores all use the Falcon configuration. Competitor IC Compatibility Locksets with the standard Falcon interchangeable core option can also accept Schlage SFIC, Arrow (including Flex Core), Best (including PKS and Peaks), InstaKey, Kaba Peaks, Keymark and KSP cores.

  • Page 47: Inserts And Spindles

    T351 T381 T411 T501 T511 T521 T561 T571 T581 T851 T881 Insert and Spindle A30750-000-00 Insert and Spindle A30776-001-00 Falcon 6-Pin and 7-Pin IC A30779-001-00 Falcon and Mono 6-Pin Standard A30779-060-00 Falcon 7-Pin Standard A30779-070-00 Medeco IC A30981-001-00 Schlage IC A30982-001-00...

  • Page 48: Outside Inserts And Spindles

    Outside Inserts and Spindles Description Part Number T351 T381 T411 T501 T511 T521 T561 T571 T581 T851 T881 Falcon 6-Pin and 7-Pin IC A30749-001-00 Falcon and Mono 6-Pin Standard A30749-060-00 Falcon 7-Pin Standard A30749-070-00 Falcon IC A30910-001-00 Falcon and Mono 6-Pin Standard A30910-060-00...

  • Page 49: Levers

    Levers Closed Levers Style Part Number Description 030740-000-xxx Standard Closed Lever A30753-00A-xxx Inside Lever with Set Screw A31544-00A-xxx Inside Lever with Set Screw for T851/T881 Functions Avalon 030742-000-xxx Standard Closed Lever A30753-00D-xxx Inside Lever with Set Screw A31544-00D-xxx Inside Lever with Set Screw for T851/T881 Functions Dane 030744-000-xxx Standard Closed Lever...

  • Page 50: Sfic/Ic Levers

    Levers SFIC/IC Levers Style Part Number Description 030740-002-xxx Standard SFIC Lever 030926-001-xxx Assa, Medeco, Yale IC Lever 030927-001-xxx Schlage IC Lever 030928-001-xxx Corbin Russwin IC Lever Avalon 030930-001-xxx Sargent IC Lever 030742-002-xxx Standard SFIC Lever 030926-002-xxx Assa, Medeco, Yale IC Lever 030927-002-xxx Schlage IC Lever 030928-002-xxx...

  • Page 51: Latches And Accessories

    Latches and Accessories Grade 1 Latches A98535-000 A98535-00D A98538-000 Square Corner Spring Latch, Square Corner Deadlatch, ” Radius Corner Spring Latch, ” Projection ” Projection ” Projection A98538-00D A98835-00D A98838-000 ” Radius Corner Deadlatch, Square Corner Deadlatch, ” Radius Corner Spring Latch, ”...

  • Page 52: Accessories

    Latches and Accessories A92321-00D A92330-000 A92330-00D ” Radius Corner Deadlatch, Square Corner Spring Latch, Square Corner Deadlatch, ” Projection, 2 ” Backset ” Projection, 2 ” Backset ” Projection, 2 ” Backset A92331-000 A92331-00D ” Radius Corner Spring Latch, ” Radius Corner Deadlatch, ”...

  • Page 53: Strikes And Dust Boxes

    Strike and Dust Boxes Strikes 005164-000 A05185-000 A05185-004 ANSI Strike Square Corner T-Strike ” Radius Corner T-Strike, Q001-049 Q001-048 Full Lip Square Corner Strike Full Lip ” Radius Corner Strike Dust Boxes K510-066-PLA 012191-003-70 Q001-059 T-Series Service Manual...

  • Page 54: Preparation And Installation

    Preparation and Installation Installation Template For reference only. DO NOT place on door for drilling. FOLD HERE & Mark Center for PLACE ON HIGH "(8mm) Holes T–Series EDGE OF DOOR BEVEL Use of Drill Fixture Lever Lock 030736-000-50 Mark Centerline of Latch for Template recommended to Correct Door Thickness.

  • Page 55: Installation Instructions

    03079400070 INSTALLATION INSTRUCTIONS FOR INSTALLING T-SERIES EXTRA HEAVY DUTY LEVER LOCKSET IMPORTANT: THIS LOCK IS NON-HANDED. LOCK IS FACTORY PACKED PREADJUSTED FOR 1 " (45mm) THICK DOORS. TO ADJUST LOCK FOR OTHER DOOR THICKNESS, SEE STEP 8, 9 & 10. SPACERS MUST BE USED FOR DOORS THINNER THAN 1 "...
  • Page 56 Note: Use of a drill guide is recommended to ensure straight and level holes. IF USING THE FALCON OPTIONAL DRILL GUIDE Install Drill Guide (030736-000-70) into door. Make certain correct backset locators are even with door edge. Drill two (2) "...
  • Page 57 INSTALL INNER TRIM ASSEMBLY STEP 5 Thru Post Inner Trim Asssembly Slide inner trim assembly over chassis spindle. Thru-posts will engage inner trim asembly on 1 " (45mm) thick doors. Secure to door with two #10-32 x 1" machine screws provided. Thru Post Mounting Screws Chassis Spindle...
  • Page 58 Inner Mounting Plate THAN 1 " (45mm) DOOR CENTERING Remove flanged nut with blakc hex wrench ADJUSTMENT GAGE NT FALCON T-SERIES LEVER LOCKS FOR DOORS LESS THAN Gage pro-vided along with outer mounting plate. 1 3/4 (45mm) THICK NT FALCON LOCK...
  • Page 59 TO REMOVE ALL CYLINDER LEVERS STEP 13 (Except Interchangeable Core) Insert key and rotate clockwise approximately 60 degrees. Depress lever retainer with tool provided. Slide lever off spindle. TO RE-INSTALL LEVER Insert cylinder into spindle. Slide lever onto spindle. Insert key into cylinder and rotate clockwise approximately 60 degrees and push lever over retainer.
  • Page 60 STEP 17 TIMING INSTRUCTIONS FOR STANDARD CYLINDER LOCKS FOR THE FOLLOWING FUNCTIONS: T341, T351, T371, T381, T391, T561, T571 RH Shown If the cylinder and handle are installed, refer to step 13 for lever removal instructions. Action Using a thin flat screw driver, turn the action bar slot clockwise slot (cw) until it stops at about 2:00.

  • Page 61: Spring Cage Replacement Installation

    Preparation and Installation Spring Cage Replacement Installation Q513-063 Installation Instructions Instrucciones de instalación Notice d'installation T-Series Spring Cage Retrofit Kit Retaining Ring Torque Plate Anillo de Springs (2) Placa de par retención Muelles (2) de torsión Anneau de Ressorts (2) Plaque de couple retenue Spring Cage Housing...
  • Page 63 www.falcon.ingersollrand.com...

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