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Summary of Contents for Falcon D111G
- Page 1 Falcon Monarch Dor-O-Matic D100/D200 Deadbolt Service Manual Grade 1 & Grade 2 Deadbolt...
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Page 2: Table Of Contents
D100/200 Series Service Manual Table of Contents Introduction ..........1 Lock Assembly Drawing Index ....2-3 Lock Assemblies ........4-17 D111G/D111P ......... 4 D121G/D121P ......... 5 D131G ............. 6 D131P ............. 7 D141G/D141P ......... 8 D151 ............9 D211G/D211P ........10 D221G/D221P ........11 D231G ............ -
Page 3: Introduction
Introduction Introduction This manual contains a complete listing of Falcon D100-200 Series (Grade 1/Grade 2) deadbolt lock parts and assemblies. This edition lists components of D100-200 Series locks manufactured after January 2008. Exploded views of each deadbolt and trim assemblies are provided with accompanying charts to identify parts for replacement purposes. -
Page 4: Lock Assembly Drawing Index
Lock Assembly Drawing Index D100/200 Series Service Manual Lock Assembly Drawing Index BHMA/ANSI A156.6, 2001, Grade 1 Function PAGE OUTSIDE FUNCTION INSIDE FUNCTION FALCON ANSI FUNCTION CYLINDERS D111 E0171 Classroom Deadbolt thrown or Inside turn will only retract Function retracted by key from bolt. -
Page 5: Lock Assembly Drawing Index
D100/200 Series Service Manual Lock Assembly Drawing Index BHMA/ANSI A156.6, 2001, Grade 2 Function CYLINDERS PAGE OUTSIDE FUNCTION INSIDE FUNCTION FALCON ANSI FUNCTION D211 E0172 Deadbolt thrown or Inside turn will only Classroom P.10 retracted by key from retract bolt. Bolt Function outside. -
Page 6: Lock Assemblies
Assemblies D100/200 Series Service Manual D111G (SFIC) D111P Classroom Function For F (UL) Call Out Call Out Number Description Part Number Number Description Part Number Outside Housing Assy (G only) SFIC Outside Rose 36-086 Outside Housing Assy (P only) Q500-074... -
Page 7: D121G/D121P
D100/200 Series Service Manual Assemblies D121G (SFIC) D121P Single Cylinder x Rose For F (UL) Call Out Call Out Number Description Part Number Number Description Part Number Outside Housing Assy (G only) SFIC Outside Rose 36-086 Outside Housing Assy (P only) Q500-076 Insert Ring B520-541... -
Page 8: D131G
Assemblies D100/200 Series Service Manual D131G (SFIC) Double Cylinder For F (UL) Call Out Call Out Number Description Part Number Number Description Part Number Outside Housing Assy (G only) SFIC Adapter Shield B520-650 Fire-Rated Bolt (F only) Driver Bar (2) B202-580 Regular Bolt Q330-256... -
Page 9: D131P
D100/200 Series Service Manual Assemblies D131P Double Cylinder For F (UL) * Cylinder Q500-072 is not included in assembly #4 Call Out Call Out Number Description Part Number Number Description Part Number Outside Housing Assy (P only) Q500-020 Cylinder Retaining Screw (3) B300-108 Fire-Rated Bolt (F only) Anti-Pry Shield... -
Page 10: D141G/D141P
Assemblies D100/200 Series Service Manual D141G (SFIC) D141P For F (UL) Single Cylinder x Thumbturn Call Out Call Out Number Description Part Number Number Description Part Number Outside Housing Assy (G only) SFIC Insert Ring B520-541 Outside Housing Assy (P only) Q500-074 Cylinder Retaining Screw (2) B300-108... -
Page 11: D151
D100/200 Series Service Manual Assemblies D151F Thumbturn x Thumbturn For F (UL) Call Out Call Out Number Description Part Number Number Description Part Number Mounting Plate B600-018 Driver Bar B520-653 Mounting Plate, Outside Q630-124 Fire Cup (F only) Fire-Rated Bolt (F only) Screw, Mounting (2) B520-662 Regular Bolt... -
Page 12: D211G/D211P
Assemblies D100/200 Series Service Manual D211G (SFIC) D211P For F (UL) Classroom Function Call Out Call Out Number Description Part Number Number Description Part Number Outside Housing Assembly SFIC Insert Ring B520-541 Outside Housing Assy (P only) Q500-077 Cylinder Retaining Screw (2) B300-108 Mounting Plate B600-018... -
Page 13: D221G/D221P
D100/200 Series Service Manual Assemblies D221G (SFIC) D221P Single Cylinder x Rose For F (UL) Call Out Call Out Number Description Part Number Number Description Part Number Outside Housing Assy SFIC Outside Rose 36-086 Outside Housing Assy (F only) Q500-079 Insert Ring B520-541 Mounting Plate... -
Page 14: D231G
Assemblies D100/200 Series Service Manual D231G Double Cylinder For F (UL) Call Out Call Out Number Description Part Number Number Description Part Number Outside Housing Assy SFIC Adapter Shield B520-650 Fire-Rated Bolt (F only) Driver Bar (2) B202-580 Regular Bolt Q330-253 Snap On Face Plate, Inside B610-014... -
Page 15: D231P
D100/200 Series Service Manual Assemblies D231P Double Cylinder For F (UL) * Cylinder Q500-072 is not included in assembly #4 Call Out Call Out Number Description Part Number Number Description Part Number Outside Housing Assy Q500-020 Cylinder Retaining Screw (3) B300-108 Fire-Rated Bolt (F only) Anti-Pry Shield... -
Page 16: D241G/D241P
Assemblies D100/200 Series Service Manual D241G (SFIC) D241P Single Cylinder x Thumbturn For F (UL) Call Out Call Out Number Description Part Number Number Description Part Number Outside Housing Assy (G only) SFIC Outside Rose 36-086 Outside Housing Assy (P only) Q500-077 Insert Ring B520-541... -
Page 17: D251
D100/200 Series Service Manual Assemblies D251 Thumbturn x Thumbturn For F (UL) Call Out Call Out Number Description Part Number Number Description Part Number Mounting Plate B600-018 Driver Bar B520-653 Mounting Plate, Outside Q630-124 Fire Cup (F only) Fire-Rated Bolt (F only) Screw, Mounting (2) B520-662 Regular Bolt... -
Page 18: D261
Assemblies D100/200 Series Service Manual D261 Thumbturn, Inside Only For F (UL) Call Out Call Out Number Description Part Number Number Description Part Number Mounting Plate B600-018 Fire Cup (F only) Fire-Rated Bolt Retainer, Driver Bar B520-679 Regular Bolt Q330-253 Screw, Deadbolt (2) C603-897 Thumbturn Assy... -
Page 19: D261M
D100/200 Series Service Manual Assemblies D261M Thumbturn, Inside x Rose For F (UL) Call Out Call Out Number Description Part Number Number Description Part Number Mounting Plate B600-018 Driver Bar B600-041 Mounting Plate, Blank B600-098 Fire Cup (F only) Fire-Rated Bolt (F only) Screw, Mounting (2) B520-662 Regular Bolt... -
Page 20: D271
Assemblies D100/200 Series Service Manual D271 Thumbturn, Inside x Occupancy Indicator Call Out Call Out Number Description Part Number Number Description Part Number Mounting Plate B600-018 Driver Bar B520-653 Regular Bolt Q330-253 Screw, Mounting (2) B520-662 Outside Assy, Indicator Lock B302-044 Screw, Deadbolt (2) C603-897... -
Page 21: Deadbolts
D100/200 Series Service Manual Deadbolts Square Corner (100 Series) Round Corner (100 Series) Square Corner (100 Series) Q330-176 Q330-178 Q330-256 1” 1-1/8” 1” 2-1/4” 2-1/4” 2-1/4” 2-3/8” or 2-3/4” 2-3/8” or 2-3/4” 2-3/8” or 2-3/4” Housing Diameter: Housing Diameter: Housing Diameter: 2-3/8”... -
Page 22: Strikes
Strikes D100/200 Series Service Manual Drive-In Thimble Strike ANSI, with box Full Lip, 1/4” Radius Corner, no box 10-064 10-087 10-092 Lip Length: Lip Length: Lip Length: 1” 1-1/8” 1-5/16” Size: Size: Size: 1-3/16” dia. 1-1/4” x 4-7/8” 1-5/8” x 2-1/4” Square Corner, standard, with box Full Lip, square corner, no box 1”, 1/4”... - Page 23 D100/200 Series Service Manual Accessories Accessory Bag 61-070 Call Out Description Part Number Number Plate, Mounting B600-018 Screw, Mounting B520-662 Screw, Deadbolt C603-897 Screw, Trim B600-066 Door Range: 1³⁄₈” to 1⁷⁄₈” Accessory Bag 61-071 Call Out Description Part Number Number Plate, Mounting B600-018 Screw, Mounting...
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Page 24: Accessories
Accessories D100/200 Series Service Manual Accessory Bag 61-502 Call Out Description Part Number Number Screw, Mounting B600-047 Screw, Deadbolt C603-897 Door Range: 1³⁄₈” to 1⁷⁄₈” Accessory Bag 61-503 Call Out Description Part Number Number Screw, Mounting B520-662 Screw, Deadbolt C603-897 Door Range: >1⁷⁄₈”... - Page 25 D100/200 Series Service Manual Accessories Accessory Bag 61-506 Call Out Description Part Number Number Plate, Mounting B600-018 Screw, Deadbolt C603-897 Screw, Trim B600-066 Screw, Wood F506-359 Screw, Machine B600-048 Door Range: 1³⁄₈” to 1⁷⁄₈” Accessory Bag 61-507 Call Out Description Part Number Number Screw, Mounting...
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Page 26: Screws/Screw Packs
Screws D100/200 Series Service Manual Screws Description Application Part Specify Number Finish Size Type Door Thickness Keyed, Single Conventional Cylinder B600-100 1/4”-28 x 1-15/16” POH mach. Mounting 1-3/8” - 1-3/4” B600-101 1/4”-28 x 1-15/16” POH mach. Mounting 1-3/4” - 2-1/4” B600-066 •... -
Page 27: Cylinders And Tailpieces
D100/200 Series Service Manual Cylinders - IC A21607-0xx Spring Cover (012639-002) Tumbler Spring (012637-000) Top Pin (012635-002 through -019) Build-Up Pin (012635-002 through -019) Master Pin (012635-002 through -019) Bottom Pin (012636-000 through -009) Core Assembly (A21647-xxx) Key & Ring Assy (A12604-xxx) -
Page 28: Conventional
Cylinders - Conventional D100/200 Series Service Manual Q500-070 Cap Retaining Pin (012165-000) Cylinder Cap Retaining Pin Spring (012162-000) Master Pin (012166-000) Retaining Washer (008580-002 to -009) (014351-000) Bottom Pin 5 Places (008553-000-009) Driver Bar (B600-045) Anti-Drill Pins (B505-451) Loaded Housing Assy (A12359-000) Plug, 5 Pin (Q500-030) -
Page 29: Sfic
D100/200 Series Service Manual Tailpieces Door Range: 1³⁄₈” to 1⁷⁄₈” Door Range: >1⁷⁄₈” to 2¹⁄₄” SFIC (Door Range: <2”) B520-651 B520-652 B202-957 D111/D211 D141/D241 1.4” 1.6” 2.0” B520-667 B220-032 D121/D221 1.03” 1.265” B600-045 B600-046 B202-580 D131/D231 0.45” 0.67” 0.95” B520-653 D251/D271 2.875”...
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