Belling DB4 90E Service Manual
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Belling DB4 90E Service Manual

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BELLING DB4 90E
SERVICE MANUAL

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  • Page 1 BELLING DB4 90E SERVICE MANUAL...

  • Page 2: Table Of Contents

    TECHNICAL DATA................43-43 CONTACT DETAILS ................44-45 WIRING DIAGRAM................46-49 PARTS LIST DB4 90 E................. 50-52 REPAIR AND MAINTAINANCE DISASSEMBLY PROCEDURES............53-62 COMPONANT REMOVAL..............63-68 TECHNICAL SPECIFICATIONS............69-69 FAULTFINDING GUIDES..............70-71 THIS MANUAL COVERS THE FOLLOWING MODELS :- BELLING DB4 90E...

  • Page 3: Appliance Rating Plate

    PRODUCT IDENTIFICATION Appliance rating plate location The appliance rating plate is located on the right-hand side of the front frame and also on the rear service panel YEAR MONTH NUMBER OF PRODUCTION FOR THE MONTH PRODUCT IDENTIFICATION CODE It is important that during all service calls the model and serial numbers are recorded on all paper work.
  • Page 5 Our Warranty uld you need it ..2 YEARS PARTS & LABOUR Your appliance is covered by a 2 year warranty on Parts & Labour. You will not be billed for work or parts undertaken should your appliance be faulty, terms and conditions do apply, so please read through the literature carefully.
  • Page 6 Contents User’s Section ............Before Using Your Cooker.

  • Page 7: Before Using Your Cooker

    Before Using Your Cooker Before using this appliance please make sure that This appliance is for you have removed all packaging and wrapping. use in a domestic Some of the furniture inside this kitchen only, it is not appliance may have additional wrapping. designed, or intended, for commercial use.

  • Page 8: About Your Cooker

    About Your Cooker The illustrations below show the different cavity and hob layouts available within dual fuel ranges. = Programmeable oven (see timer section) Small Dual Large Small Dual element element element element element Large Warming element zone Medium Small element element Small...

  • Page 9: Hob & Cooker Safety

    Hob & Cooker Safety WARNING: Parts of Always ensure that pan bases are dry, and flat before the appliance may using them on the hob. become hot while in use, always make Always position pans over the centre of the element, sure that children and turn the handles to a safe position so they cannot are supervised when...

  • Page 10: Chip Pan Fires

    Chip Pan Fires What causes a chip pan fire? Chip pan fires start when oil of fat overheats and catches fire, or when oil or fat spills on to the cooker because the pan has been filled too high. They can also start when wet chips are put into hot oil, making it bubble up and overflow.

  • Page 11: Using The Programmer/Clock

    Using The Programmer/Clock Through your programmer you will be able to set the time What your timer symbols mean. of day, set the minute minder, and use the semi and fully automatic cooking functions. The programmer is vital to the working of your appliance, and reading this section will make sure that you get the most out of your ovens.
  • Page 12 Using The Programmer/Clock Through your programmer you will be able to set the time What your timer symbols mean. of day, set the minute minder, and use the semi and fully automatic cooking functions. The programmer is vital to the working of your appliance, and reading this section will make sure that you get the most out of your ovens.
  • Page 13 Using The Programmer/Clock Setting the minute minder (touch control timer) To set the Minute Minder, touch the centre icon. The bell symbol will appear and start flashing. The flashing only lasts for 5 seconds so the time must be set within this time frame. Use the Plus and Minus icons to set the length of time required.
  • Page 14 Using The Programmer/Clock When using the automatic cooking functions, the touch control and push button operate in the same way. Semi - Automatic Cooking The Duration method Switch off after a set time period Press the Function button / icon twice, which will skip past the Minute Minder.
  • Page 15 Setting the Programmer Fully Automatic Cooking Switch on and off automatically This requires both the duration and the end time to be entered. The timer will work out the start time and begin cooking. Press the Function button / icon twice, which will skip past the Minute Minder.

  • Page 16: Using Your Ceramic Hob

    Using Your Ceramic Hob About your hob Always make sure that children are super- Your hob may have halogen element (s) as well as the vised when they are standard ceramic elements. In terms of care and use the near to the appliance procedure remains the same as with the other elements.
  • Page 17 Using Your Ceramic Hob Notes for Ceramic / Halogen hobs: Warning: Do not stare at the halogen hob element while it is in use - doing so may temporarily impair your vision. Do not use the ceramic glass surface of the hob as a work surface or chopping board, this will cause damage to the glass.

  • Page 18: Using Your Grill

    Using Your Grill Before you start grilling..Warning: Accessible parts may become hot Before you use the grill, make sure you have placed the when the grill is in use. grill shelf in the position you need as once the grill is on children should be kept you may injure yourself if you try to move the shelf.

  • Page 19: Grilling Guide

    Grilling Guide Food Shelf Time Approx Type Position (mins) Bacon 8 - 15 Sausages 12 - 15 Chops Lamb 10 - 15 Pork 15 - 25 Note: Shelf positions are counted from the Toast bottom up. 2 rounds 1 - 2 (per side) 1 - 2 (per side) 4 rounds As with any cooking...

  • Page 20: Using Your Main Oven(S)

    Using Your Multifunction Oven The main oven may be controlled by the programmer (see Important: Never The Programmer/Clock for details). place food, or dishes on The programmer, if fitted must be set to manual before it the base of the main oven, the element is can be used, or programmed.
  • Page 21 Using Your Fanned Oven (if fitted) Important: Never The main oven may be controlled by the programmer (see place food, or dishes on The Programmer/Clock for details). the base of the main oven, the element is The programmer, if fitted, must be set to manual before it here and it will cause can be used, or programmed.

  • Page 22: Oven & Grill Functions

    Oven & Grill Functions The chart below details all of the functions which are available. Your oven may not have all of the functions shown here. Main Oven Function Recommended Uses Base Heat Only Used to finish off the bases of food following cooking using the conventional or fanned modes.

  • Page 23: Fanned Oven Guide

    Fanned Oven Guide Some adjustment will have to be made to conventional cooking temperatures. table below shows conventional cooking temperatures, fanned temperatures and gas marks. For optimum results using the fanned oven setting, conventional temperatures need to be converted to the fanned oven temperatures.

  • Page 24: Cooking Guide

    Cooking Guide Pre-heating To get the best results from your oven, we recommend pre-heating for around 5 to 15 minutes before placing your dishes in. This is especially important for items which are chilled, frozen, batter based, yeast based or whisked sponges.
  • Page 25 Roasting Guide Roasting times depend on the weight, shape and texture of the meat and personal preference. In order to calculate the roasting time, weigh the meat or poultry, including the stuffing, and follow the times given below. Meat joints (including chicken) should be roasted at 180 - 200˚C Conventional/ 160 - 180˚C Fanned for 20 - 30 mins per 450g/1lb, plus 20 minutes on shelf position 2.
  • Page 26 Roasting Guide Roast turkey Roasting turkey perfectly involves cooking two different types of meat - the delicate light breast meat, which must not be allowed to dry out, and the darker leg meat, which takes longer to cook. The turkey must be roasted long enough for the legs to cook, so frequent basting is necessary.
  • Page 27 General Baking Guide Trouble-shooting - Fruit Cakes PROBLEM POSSIBLE CAUSE Fruit sinking to the bottom Low oven temperature which may cause the cake to take longer to set, allowing the fruit to sink. Or, too much liquid, or raising agent. The fruit may not have been properly washed and dried.

  • Page 28: Using Your Slow Cook Oven

    Using Your Slow Cook Oven (if fitted) Introduction One of your oven compartments is an electric oven which provides a gentle heat suitable for slow cooking or keeping food warm. The slow cook element is positioned in the base of the lower compartment - always make sure that the cooking pot is placed centrally on the base of this compart- ment.
  • Page 29 Using Your Slow Cook Oven (if fitted) Keeping food warm Turn the oven control knob to the on position, and place the food in the oven. If food is to be kept moist then it is important to cover the dish or plate to prevent food from drying out.

  • Page 30: Cleaning Your Electric Hob

    Cleaning Your Electric Hob Ceramic glass hobs (if fitted) Always allow your appliance to cool The ceramic hotplates, and hob top can be cleaned down, and switch off using a clean, damp cloth or kitchen paper. Please the electricity before ensure that the elements are cooled fully to avoid you clean any part of steam burns.

  • Page 31: Cleaning Your Cavities

    Cleaning your Cavities Cleaning the oven cavities Always allow your appliance to cool Some foods can cause fat to spit, especially if you have down, and switch off open roasted, this leaves the inside of the cavity the electricity before greasy.

  • Page 32: Telescopic Shelving System (If Fitted)

    Telescopic Shelving System (if fitted) In addition to the traditional shelving fitted into your appliance, the telescopic shelving system is fitted in the most commonly used location in your cavity. The shelves with the telescopic system are easier to pull out than traditional shelving, which means the Standard shelving positions oven door stays open for a shorter period of time.

  • Page 33: Cleaning Your Appliance

    Cleaning your Appliance Painted & Plastic parts Always allow your appliance to cool Only use a clean cloth wrung out in hot soapy water. down, and switch off Do not use abrasive cleaners, such as “Cif”, wire or nylon the electricity before cleaning pads on these parts.

  • Page 34: Cook Shop

    Cook Shop Product Product Quantity Where used To order or enquire about any of these products, please call description code the Spares Sales team on: 1300-556-816 - AUS 09-2748265 - NZ Rectangular 082612620 Hoods carbon filters Round carbon 082611571 Hoods filters Ceramic hob 082606781...

  • Page 35: Before You Call

    Before you call. . Problem? Advice Condensation is caused by hot, There’s condensation on the moist air meeting a cooler surface doors. (i.e. the oven door). You cannot always prevent it, but you can minimise it when it happens by doing the following: Pre-heat the oven at a high temperature before putting food in...

  • Page 36: Changing Light Bulbs

    Changing Light Bulbs Warning: There is a risk of electric shock, so always make sure you have turned off and unplugged your appliance. Not all appliances have the same number and type of bulbs. Before replacing your bulb, open the top/main oven door and see which type you have.

  • Page 37: Installation Instructions

    Installing Your Cooker Always make sure that your appliance is fitted correctly, by a competent electrician. This is a type X appliance regarding installation requirements, and must be earthed. Before you start Always make sure that you have carefully read through the installation pages of this book - careful planning at the beginning will ensure a quick and easy installation.
  • Page 38 Installing Your Cooker Clearances This cooker may be fitted flush to the base units of your kitchen. No shelf, overhang, cupboard, or cooker hood should be less than 650mm above the hob top, but please check this with the hood manufacturers instructions. If your appliance has a side opening door, we recommend a side clearance of 60mm to allow the oven door to fully open.
  • Page 39 Installing Your Cooker Fitting the plinth (if applicable) Oven cavity Make sure the appliance is raised to a height of 915mm or above before beginning. If the appliance is below Door 915mm - you can only fit the plinth cover labelled X. You can adjust the height using the feet (1) of the appliance.

  • Page 40: Stabilising And Securing

    Installing Your Cooker Stabilising and Securing Your cooker may come with a stability chain, if it does not we recommend that you buy a stability bracket from your local supplier, this will keep the cooker from moving and will prevent damage to the flexible hosing at the back of the cooker.

  • Page 41: Connecting The Electricity Supply

    Installing Your Cooker Connecting the electricity supply For your own safety, we recommend that your cooker Equipment you will need: Flat bladed screw driver be installed by an authorised person. The cooker should be installed in accordance with AS/NZS 3000:2007. Ensure that you route all mains electrical cables well WARNING: THIS clear of any adjacent heat source, such as an oven...
  • Page 42 Installing Your Cooker Terminal Block - type B This appliance must be fitted using a double pole unit of 45 ampere minimum capacity with 3mm minimum contact at all poles. Access to the mains terminal is gained by removing the terminal block cover at the rear of the appliance.

  • Page 43: Technical Data

    Hob - Medium 1.4kW Hob - Large 1.7kW Hob - Large 1.7kW Hob - Warming zone 0.1kW Hob - Dual zone: Single 0.7kW Single DB4 90E only 0.6kW Dual 2.0kW Fuel Type Multifunction Fanned oven Dual Variable Dual Variable oven grill...
  • Page 44 Service Record Please record your model number and serial number in the space below. Where are my model and serial numbers? Freestanding HL appliances: base of storage drawer Freestanding appliances: front frame near oven cavity Built in oven: front frame near oven cavity Hobs: base plate of the hob Having these numbers to hand will help us to help you, quickly and more efficiently.

  • Page 45: Customer Care

    Australia 1-300-556-816 New Zealand 09-2748265 Before you contact a service agent, make sure that you have the following information to hand: Model Number Serial Number Date of Purchase Postcode 08 27474 00 01.2010 Electric Range Model Name - Belling DB4 90E-AU...

  • Page 46: Wiring Diagrams

    BELLING DB4 90E - AU PAGE 1 of 2 ISSUE A Wiring colour code: Bk-Black, Bn-Brown, Bu-Blue, Gn-Green, Or-Orange, R-Red, W-White, Y-Yellow, Gy-Grey, V-Violet PROGRAMMER Wire No. 20 is only to be fitted on models where the touch control timer is used.
  • Page 47 BELLING DB4 90E - AU PAGE 2 of 2 ISSUE A Wiring colour code: Bk - Black, Bn - Brown, Bu - Blue, Gn - Green, Or - Orange, R - Red, W - White, Y - Yellow, P - Pink.

  • Page 48: Wiring Diagram

    WIRING DIAGRAM BELLING DB4 90E - AU ISSUE B - Page 1/2 Wiring colour code: Bk-Black, Bn-Brown, Bu-Blue, Gn-Green, Or-Orange, R-Red, W-White, Y-Yellow, Gy-Grey, V-Violet PROGRAMMER Wire No. 20 is only to be fitted on models where the touch control timer is used.
  • Page 49 WIRING DIAGRAM BELLING DB4 90E - AU ISSUE B - Page 2/2 Wiring colour code: Bk - Black, Bn - Brown, Bu - Blue, Gn - Green, Or - Orange, R - Red, W - White, Y - Yellow, P - Pink.

  • Page 50: Parts List

    PRODUCT: BEL DB4 90E-AU COLOUR: Black CODE: 444440348 ISSUE: DATE: Product Product Description Replace Date 073103233 CHASSIS rg 90 e 00358 602925401 FRONTFRAME 50 std 00783 082360801 SLEEVE silicone (black) 0211 082291500 COVER flue vent 0211 082291500 COVER flue vent...
  • Page 51 PRODUCT: BEL DB4 90E-AU COLOUR: Black CODE: 444440348 ISSUE: DATE: Product Product Description Replace Date 0803 082157501 SPRING element 073104858 FACIA MECH rg be 90e db4 touch 0418 502975300 GUARD wiring 0917 012973100 TIMER assy 50 073104010 MAIN DOOR MECH fs 50...
  • Page 52 PLINTH cover 90 0057 502895700 BRACKET plinth 0207 562895809 COVER plinth 90 073107059 WIRING rg 90e be single vg 0040 082930500 BLOCK terminal 7 pole 073107678 LABELS be rg 90e-au 082485900 Chain securing 600mm 0424 082747400 HANDBOOK Belling DB4 90E-AU...
  • Page 53 BELLING DB4 90 E REPAIR MAINTAINANCE PROCEDURES...
  • Page 54 IMPORTANT BEFORE CARRYING OUT ANY SERVICING WORK ALWAYS DISCONNECT FROM THE ELECTRICAL SUPPLY...
  • Page 55 1) REMOVING THE RH OVEN DOOR REMOVE THE 2 SECURING SCREWS FOR THE TOP HINGE AS SHOWN LIFT THE DOOR OUT OF THE LOWER HINGE AND REMOVE 2) REMOVING THE LH LOWER OVEN DOOR REMOVE THE 2 TOP HINGE SECURING SCREWS LIFT THE DOOR OUT OF THE LOWER HINGE AND REMOVE...
  • Page 56 3) REMOVING THE LH TOP OVEN DOOR OPEN THE DOOR FULLY RELEASE THE 2 CLIPS AND PUSH FULLY BACK INTO POSITION SHOWN CLOSE DOOR TO REST POSITION AND LIFT TO REMOVE DOOR AND HINGE WHEN REPLACING ENSURE THAT HINGES ARE FULLY ENGAGED IN THE HINGE BUSH REMOVING THE HINGE FROM THE DOOR REMOVE THE 2 SCREWS AS...
  • Page 57 4) REMOVAL OF SIDE PANELS REMOVE 2X SCREWS AT REAR OF APPLIANCE REMOVE 2X SCREWS FROM FRONT OF APPLIANCE REMOVE SIDE PANEL...

  • Page 58: Removal Of Facia Panel

    5) REMOVAL OF FACIA PANEL CARRY OUT BOTH OPERATIONS IN STEP 4 (REMOVAL OF SIDE PANELS) REMOVE ALL CONTROL KNOBS REMOVE 2 SCREWS FROM UNDERNEATH THE FACIA PANEL AS SHOWN REMOVE 2 X SCREWS FROM EACH SIDE OF THE FACIA PANEL PULL THER FACIA AWAY FROM THE APPLIANCE DISCONNECT THE WIR- ING TO THE TIMER AND REMOVE...

  • Page 59: Removal Of Hob Top

    6) REMOVAL OF HOB TOP FOLLOW STEPS 4/5 AND REMOVE THE SIDE PANELS AND FACIA PANEL REMOVE 4 X SCREWS AT REAR OF APPLIANCE SECURING THE REAR VENT TRIM REMOVE 4X SCREWS 2 ON EACH SIDE REMOVE THE SCREW BEHIND THE TIMER THAT SECURES THE FRONT OF THE HOB TOP LIFT THE HOBTOP AWAY FROM THE...
  • Page 60 SMALL ELEMENT 1.2KW LARGE ELEMENT 1.8KW LARGE DUEL ELEMENT 2.2 KW SMALL ELEMENT 1.2 KW LARGE ELEMENT 1.8KW HOH HOT NEON 7) DOOR SEALS THE DOOR SEAL IS REMOVED BY JUST PULLING IT IS SECURED IN THE GAP BETWEEN THE CAVITY AND FRONFRAME AND REQUIRES NO OTHER FIXING TO REFIT PUSH IN ALWAYS ENSURE...
  • Page 61 8) REMOVAL OF REAR SERVICE PANELS TO REMOVE REAR SERVICE PANELS REMOVE ALL SCREWS 12 X RIGHT HAND SIDE 12X LEFT HAND SIDE TO REMOVE RH SIDE PANEL COMPLETELY REMOVE TERMINAL BOX COVER AND DISCONNECT ALL WIRING N.B WHEN RECONNECTING/INSTALLING ALWAYS ENSURE THAT THE LINKS ARE IN PLACE AND ALL THE SCREWS ARE FULLY TIGHTENED...
  • Page 62 GRILL ELEMENT RH STIR FAN FAN OVEN ELEMENT RH OVEN FAN ELEMENT LH OVEN STIR FAN...
  • Page 63 REPLACEMENT OF COMPONANTS A) CERAMIC ELEMENTS FOLLOW STEP 6 AND REMOVE THE HOB TOP RELEASE THE CERAMIC ELEMENT FROM THE BASE BY SQUEEZING THE CLIP AND REMOVING FROM HOLDING TAB WHEN REPLACING THE ELEMENT ALWAYS ENSURE THAT THE CLIPS ARE FITTED ADJACENT TO THE SAME NUMBERS...
  • Page 64 B) THERMOSTATS FOLLOW STEP 6 AND REMOVE THE HOB TOP REMOVE THE CERAMIC ELEMENT BASE BY REMOVING THE 4 X HOLD- ING SCREWS 2 ON EACH SIDE LIFT THE BASE UNIT AND REST IT ON THE REAR OF THE APPLIANCE TO GAIN ACCESS TO THE THERMOSTATS AND REGULATORS THE THERMOSTATS CAN NOW BE...
  • Page 65 C) REGULATORS FOLLOW STEP 6 AND REMOVE THE HOB TOP REMOVE THE CERAMIC ELEMENT BASE REMOVE THE RELEVENT SCREWS FRON THE INNER FACIA PANEL AND REMOVE THE REGULATOR REGULATORS X5 D) GRILL ELEMENT FOLLOW STEP 8 REMOVE REAR RH SERVICE PANEL DISCONNECT WIRES REMOVE GRILL ELEMENT GUARD BY LOOSENING 2 HIDDEN SCREWS...

  • Page 66: Rh Oven Fan Element

    E) RH OVEN FAN ELEMENT FOLLOW STEP 8 AND REMOVE THE LH REAR SERVICE PANEL REMOVE THE 4 SCREWS FOR THE REAR FAN COVER DISCONNECT THE WIRING TO THE ELEMENT REMOVE THE 2 ELEMENT SECURING SCREWS AND REMOVE THE ELEMENT BY PULLING INTO THE CAVITY...
  • Page 67 F) LH LOWER OVEN FAN ELEMENT FOLLOW STEP 8 AND REMOVE THE REAR SERVICE PANEL REMOVE 4 X REAR FAN COVER SECURING SCREWS AND REMOVE FAN COVER DISCONNECT WIRING REMOVE THE 2 ELEMENT SECURING SCREWS AND PULL ELEMENT FORWARD INTO THE CAVITY...
  • Page 68 H) MAIN OVEN STIR FAN FOLLOW STEP 8 AND REMOVE THE REAR SERVICE PANEL REMOVE THE REAR FAN COVER AS ON PREVIOUS PAGE REMOVE THE FAN IMPELLOR N.B L/H THREAD NEEDS TO TURNED CLOCKWISE TO REMOVE DISCONNECT WIRING FROM FAN REMOVE 3 X STIR FAN SECURING SCREWS AND REMOVE FAN FROM THE REAR OF THE APPLIANCE...

  • Page 69: Technical Specifications

    TECHNICAL SPECIFICATIONS NOMINAL RESISTANCES AT 20oC CERAMIC ELEMENTS DUEL........2.2 KW LARGE........1.7 KW SMALL........1.2 KW GRILL ELEMENT ......31.3 Ω (1700W) LH MAIN OVEN FAN ELEMENT....... 28.8 Ω (2000W) RH OVEN FAN ELEMENT......23.04 Ω (2500W) MAIN OVEN STIR FAN........ 63.5 Ω...

  • Page 70: Faultfinding Guides

    BELLING DB4 90E FAULTFINDING GUIDES...
  • Page 71 Single Electric Cooker Main Fan oven not working Nothing working at all? Is the Timer working? Check fuse or supply turned on Is the clock set to manual? Is there a neon on the facia? Advise customer on setting the timer Replace Is the neon on? Thermostat.

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