Tennant S30 Operator's Manual

Tennant S30 Operator's Manual

Sweeper (diesel)
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S30
(Diesel)
Sweeper
English EN
Operator Manual
9004648
Rev. 08 (07-2014)
*9004648*

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Summary of Contents for Tennant S30

  • Page 1 (Diesel) Sweeper English EN Operator Manual SweepMax Plus TennantTrue Parts IRISt a Tennant Technology 9004648 For the latest parts manuals and other Rev. 08 (07-2014) language Operator manuals, visit: *9004648* www.tennantco.com/manuals...
  • Page 2 Tennant N.V. Industrielaan 6 5405 AB P.O. Box 6 5400 AA Uden−The Netherlands europe@tennantco.com www.tennantco.com Specifications and parts are subject to change without notice. Original instructions, copyright E 2008, 2010, 2012, 2014 TENNANT Company, Printed in The Netherlands. All rights reserved...
  • Page 3: Table Of Contents

    Touch Panel (S30 XP and X4) ... Rear Wheel Support (S30 and S30 XP) 35 Symbol Definitions .....
  • Page 4 ....... . . Machine Dimensions ....S30 9004648 Diesel (07−2014)
  • Page 5: Safety Precautions

    If this machine will be operated where cell phone use is restricted because of concerns related to equipment interference, please contact a Tennant representative for information on how to disable the cellular communication functionality.
  • Page 6 − Do not modify the machine from its − Keep all parts of body inside operator original design. station while machine is moving. − Use Tennant supplied or approved − Always be aware of surroundings replacement parts. while operating machine.
  • Page 7 FOR SAFETY LABEL − Read manual before WARNING LABEL − Lift operating machine. arm pinch point. Stay clear of hopper lift arms. Located on the side of the operator Located on both hopper compartment. lift arms. 354590 S30 9004648 Diesel (07−2014)
  • Page 8 Engage hopper support bar. WARNING LABEL − Accident may occur. Do not operate vacuum or blower wand while driving. Located on the hopper lift arm. Located on the optional vacuum or blower wand door. 354590 S30 9004648 Diesel (07−2014)
  • Page 9: Operation

    2. Front shroud 9. Operator seat 3. Hopper access door 10. Rear engine shroud 4. Hopper 11. Taillights 5. Side brush 12. Side shroud 6. Headlights 13. Hopper support bar 7. Main brush access door 14. Top cover S30 9004648 Diesel (8−2010)
  • Page 10: Controls And Instruments

    9. Brake pedal 19. Vacuum fan / filter shaker switch 10. Parking brake pedal 20. Indicator panel TOUCH PANEL (S30 XP and X4) 1. Supervisor control buttons 7. Side brush button 2. Hour meter / fuel indicator / fault code 8.
  • Page 11: Symbol Definitions

    Side brush (S30 XP and X4) Hopper Door Manual Open (S30) Filter shaker (S30 XP and X4) Hopper Lower (S30) Hopper Up / Down (S30 XP and X4) Hopper Raise (S30) Hopper raise (S30 XP and X4) Wand Hopper lower (S30 XP and X4)
  • Page 12: Operation Of Controls

    1. Step on the Steering column tilt pedal and adjust the steering column to the desired BRAKE PEDAL position. Press the Brake pedal to stop the machine. 2. Release the Steering column tilt pedal to lock in place. S30 9004648 Diesel (3−2008)
  • Page 13: Fuel Gauge

    The Fuel indicator displays the amount of fuel left in the tank. The fuel level fault indicator will illuminate when the fuel tank is near empty. Refer to DISPLAY MODULE FAULT INDICATOR(S). S30 XP and X4 S30 9004648 Diesel (3−2008)
  • Page 14: Hour Meter

    The Hour meter records the hours the machine Idle Speed: This speed is for starting the machine. was operated. Use this information to determine NOTE: S30 XP and X4 machines automatically machine service intervals. start in idle speed. S30 XP and X4 Medium (Fast 1) Speed: This speed is for general sweeping.
  • Page 15: Vacuum Fan Controls (S30)

    OPERATION VACUUM FAN CONTROLS (S30) VACUUM FAN CONTROLS (S30 XP and X4) The vacuum fan automatically comes on when the The vacuum fan automatically comes on when the main brush is lowered with the Vacuum fan switch 1−STEP Sweep button is activated. The light next in the automatic/on position.
  • Page 16: Filter Shaker Control (S30)

    All Lights Off: Press the bottom of the Operating / hazard light switch. FILTER SHAKER CONTROL (S30 XP and X4) The filter shaker automatically activates for about 30 seconds when the 1−STEP Sweep button is turned off.
  • Page 17: Hopper Access Door

    Twist the hopper access door handle to loosen the lock, lift the handle to disengage the lock, and then lift the hopper access door open. (SN 000000 − 006500) Pull the hopper access door handle to open the hopper access door. (SN 006501 − S30 9004648 Diesel (07−2014)
  • Page 18: Operator Seat

    The operator seat has three adjustments: backrest angle, operator weight, and front to back. The backrest adjustment knob adjusts the angle of the backrest. SEAT BELTS FOR SAFETY: Before starting machine, adjust seat and fasten seat belt (if equipped). S30 9004648 Diesel (12−2008)
  • Page 19: Brush Information

    NOTE: The amount and type of soilage play an important role in determining the type of brushes to use. Contact a Tennant representative for specific recommendations. Polypropylene and Wire 8-double row Main Brush − Recommended for general sweeping, fine dust, and slightly impacted debris.
  • Page 20: Pre−Operation Checklist

    - Check the radiator and hydraulic cooler fins for debris. - Check the horn, headlights, taillights, safety lights, and backup alarm (if equipped). - Check the brakes and steering for proper operation. - Check the service records to determine maintenance requirements. S30 9004648 Diesel (07−2014)
  • Page 21: Starting The Machine

    Keep engine properly tuned. 2. S30: Place the Engine speed switch into the 6. Turn on lights. idle position. S30 XP and X4: The engine will automatically TURNING OFF THE MACHINE start in the idle speed.
  • Page 22: While Operating The Machine

    (32_ F). With the proper hydraulic fluid and a machine warm−up period, the machine is capable of operating at much lower temperatures. FOR SAFETY: Do not sweep on ramp inclines that exceed 14% grade or transport (GVWR) on ramp inclines that exceed 17% grade. S30 9004648 Diesel (07−2014)
  • Page 23: Sweeping (S30)

    FOR SAFETY: When using machine, go slow on inclines and slippery surfaces. NOTE: Turn off the vacuum fan when sweeping over large wet areas or standing water. This prevents the dust filter from getting wet while sweeping. S30 9004648 Diesel (3−2008)
  • Page 24: Sweeping (S30 Xp And X4)

    OPERATION 8. To stop sweeping, press the Brake pedal to stop the machine. SWEEPING (S30 XP and X4) 9. Raise the brushes. FOR SAFETY: Do not operate machine, unless operator manual is read and understood. 1. Start the machine. NOTE: Make sure the sweep modes / settings are set before sweeping.
  • Page 25: Emptying The Hopper

    OPERATION 7. S30: Place the Hopper door switch in the EMPTYING THE HOPPER automatic position to close the hopper door. S30 XP and X4: Press the Hopper door close 1. Slowly drive the machine to the debris site or button to close the hopper door.
  • Page 26: Engaging The Hopper Support Bar

    6. Turn off the machine. DISENGAGING THE HOPPER SUPPORT BAR 1. Start the machine. 2. Completely raise the hopper. S30 XP and X4 WARNING: Lift arm pinch point. Stay clear of hopper lift arms. FOR SAFETY: When using machine, make sure adequate clearance is available before raising hopper.
  • Page 27: Display Module Fault Indicators (S30)

    OPERATION DISPLAY MODULE FAULT INDICATORS (S30) The fault indicator lights illuminate when a fault has occurred. Stop the machine immediately and correct the problem if these indicators come on. Refer to the table below to determine the cause and remedy for the fault.
  • Page 28: Fault Indicator(S) (S30 Xp And X4)

    OPERATION The LCD will display a fault code. If there is more FAULT INDICATOR(S) (S30 XP and X4) than one fault, each fault will alternately display. This machine is equipped with two visual indicators, a red indicator light and an LCD (liquid crystal display).
  • Page 29: Dash Fault Indicators

    This comes on when the igntition This goes out immediately after switch is turned to the preheat engine is started position 6: Check Engine Engine control system detects a Shut off machine. fault during machine operation Contact TENNANT service representative S30 9004648 Diesel (3−2008)
  • Page 30: Options

    S30 XP and X4 8. Clean the area as needed. 9. S30: Press the Wand switch to shut off the vacuum fan. Then set the engine to idle speed. S30 XP and X4: Press the Vacuum fan button to shut off the vacuum fan.
  • Page 31: Heater / Air Conditioner Controls (Option)

    Use the Fan knob to control Press the Cab light switch to operate the cab light. the air conditioner temperature. Use the Fan knob to control the fan speed. This knob affects the heater and air conditioner. S30 9004648 Diesel (3−2008)
  • Page 32: Tower Bumpers (Option)

    Open the tower bumpers before opening rear engine shroud. To open the bumpers: 1. Pull the pin from the bracket and the bumper. 2. Open the bumper. 3. Close and secure the tower bumpers before operating the machine. S30 9004648 Diesel (3−2008)
  • Page 33: Machine Troubleshooting

    Adjust brush Debris caught in main brush drive Remove debris from main brush mechanism drive mechanism Main and/or side brush drive failure Call Tennant service representative Hopper is full Empty hopper Hopper lip skirts worn or damaged Replace lip skirts...
  • Page 34: Maintenance

    Check air filter indicator − Hydraulic fluid reservoir Check fluid level HYDO Dust filter Shake to clean − Main brush compart- Check for damage, wear, − ment skirts adjustment Hopper skirts Check for damage, wear, − adjustment S30 9004648 Diesel (3−2012)
  • Page 35 . . . Water and ethylene glycol anti-freeze, −34_ C (−30_ F) . . . Special lubricant, Lubriplate EMB grease (Tennant part number 01433−1) NOTE: More frequent maintenance intervals may be required in extremely dusty conditions. S30 9004648 Diesel (07−2014)
  • Page 36 . . . Water and ethylene glycol anti-freeze, −34_ C (−30_ F) . . . Special lubricant, Lubriplate EMB grease (Tennant part number 01433−1) NOTE: More frequent maintenance intervals may be required in extremely dusty conditions. S30 9004648 Diesel (3−2013)
  • Page 37: Lubrication

    DO NOT fill past the top indicator mark. The engine oil capacity is 6 L (6.35 qt) with oil filter. REAR WHEEL SUPPORT (S30 and S30 XP) Lubricate the rear wheel support bearings after every 200 hours of operation.
  • Page 38: Steering Rod End (S30 X4)

    MAINTENANCE STEERING ROD END (S30 X4) FRONT WHEEL BEARINGS Lubricate the steering rod end and spindles after Repack and adjust the front wheel bearings every every 200 hours of operation. 400 hours of operation. STEERING SPINDLES (S30 X4) Lubricate the steering after every 200 hours of operation.
  • Page 39: Hydraulics

    Damage to the machine hydraulic system may hydraulic fluid is approximately 32_C (90_ F). result. S30 9004648 Diesel (07−2014)
  • Page 40: Hydraulic Fluid

    (5 gal) Contact appropriate personnel if a leak is discovered. If using a locally-available hydraulic fluid, be sure the specifications match Tennant hydraulic fluid ATTENTION: Only use TENNANT supplied specifications. Substitute fluids can cause hydraulic hoses or equivalent rated hydraulic premature failure of hydraulic components.
  • Page 41: Engine

    Be careful to not bend the cooling fins when cleaning. Clean thoroughly to prevent the fins from becoming encrusted with dust. To avoid cracking the radiator, allow the radiator and cooler fins to cool before cleaning. S30 9004648 Diesel (07−2014)
  • Page 42: Air Filter Indicator

    Replace the air filter element when the air filter pointing down. indicator shows restriction in the air intake system or the filter element is damaged. Refer to AIR FILTER INDICATOR. S30 9004648 Diesel (07−2014)
  • Page 43: Fuel Filter

    PRIMING THE FUEL SYSTEM. When the fuel lines are not installed, plug both ends with clean cloth or paper to prevent dirt from entering the lines. Dirt in the lines can cause fuel injection pump malfunction. S30 9004648 Diesel (2−2008)
  • Page 44: Priming The Fuel System

    13 mm (0.50 in) from a force of 4 to 5 kg (8 to 10 lb) applied at the mid-point of the longest span. FOR SAFETY: When servicing machine, avoid contact with battery acid. WARNING: Moving belt and fan. Keep away. S30 9004648 Diesel (07−2014)
  • Page 45: Fuses And Relays

    Diesel Glow Plugs (In Engine Harness) FU14 60 A Cab Power (Optional) Refer to the diagram below for locations of the fuses and relays on the relay panel. S30 XP and X4 Fuse Rating Circuit Protected 15 A Horn 15 A...
  • Page 46: Engine Harness Relays

    12 VDC, 40 A Shaker 12 VDC, 40 A Main Brush Valves, Side Brush Valves 12 VDC, 70 A Auxiliary 2 S30 XP and X4 Relay Rating Circuit Controlled 12 VDC, 40 A Horn 12 VDC, 40 A Auxiliary 1...
  • Page 47: Removing And Inspecting The Dust Filter (Sn 000000 − 006500)

    2. Remove the filter shaker assembly from the filter housing. 5. Insert the dust filter into the filter housing and reinstall the removed parts. Be sure the seal is installed as shown below. 6. Close the side shroud and top cover. S30 9004648 Diesel (07−2014)
  • Page 48: Removing And Inspecting The Dust Filter (Sn 006501 − )

    5. Clean dust and debris from the dust filter tray. 2. Remove the dust filter cover. 6. Reinstall the dust filter. 7. Reinstall the dust filter cover. 8. Close the hopper cover. S30 9004648 Diesel (07−2014)
  • Page 49: Cleaning The Dust Filter

    Never use more than 550 kPa (80 psi) of air pressure with a nozzle no smaller than 3 mm (0.13 in) and never hold the nozzle closer than 50 mm (2 in) to the filter. S30 9004648 Diesel (07−2014)
  • Page 50: Main Brush

    Rotate the brush end-for-end after every 50 hours of operation, for maximum brush life and best sweeping performance. Refer to REPLACING OR ROTATING THE MAIN BRUSH. Replace the main brush when it no longer cleans effectively. S30 9004648 Diesel (07−2014)
  • Page 51 7. Reinstall the brush idler plate. 8. Close the right side main brush access door. 9. Check and adjust the brush pattern if needed after replacing or rotating it. Refer to CHECKING THE MAIN BRUSH PATTERN. S30 9004648 Diesel (07−2014)
  • Page 52: Checking The Main Brush Pattern

    Set the main brush adjustment knob pointer to the same color band as the brush idler plate. 00582 4. If the brush pattern is tapered, see ADJUSTING THE MAIN BRUSH TAPER section of this manual. 00601 S30 9004648 Diesel (07−2014)
  • Page 53: Adjusting The Main Brush Width

    3. Slide the new side brush onto the side brush drive shaft and reinstall the retaining pin. 4. Adjust the side brush pattern. Refer to 3. Recheck the pattern. Readjust if necessary. ADJUSTING THE SIDE BRUSH PATTERN. S30 9004648 Diesel (07−2014)
  • Page 54: Adjusting The Side Brush Pattern

    S30: Turn the side brush adjustment knob counterclockwise to increase the brush pattern and clockwise to decrease the brush pattern. S30 XP and X4: Tighten the side brush adjustment knob into the side brush bracket to the decrease brush pattern and loosen the knob to increase the brush pattern.
  • Page 55: Skirts And Flaps

    3 to 6 mm (0.12 to 0.25 in). Check the skirts for wear or damage and adjustment daily. NOTE: The brush door skirts have slotted holes to allow for a ground clearance adjustment. The door must be closed for proper adjustment. S30 9004648 Diesel (07−2014)
  • Page 56: Seals

    Check the filter chamber inlet seal for wear or damage every 100 hours of operation. HOPPER SEALS Check the hopper door seals for wear or damage every 100 hours of operation. (SN 000000 − 006500) (SN 006501 − S30 9004648 Diesel (07−2014)
  • Page 57: Cyclonic Pre−Filter Seals

    DUST FILTER SEALS (SN 000000 − 006500) Check the dust filter seals for wear or damage every 100 hours of operation. VACUUM WAND DOOR SEALS (OPTION) Check the vacuum wand door seal for wear or damage every 100 hours of operation. S30 9004648 Diesel (07−2014)
  • Page 58: Cyclonic Dust Tray Seals (Sn 006501 − )

    (SN 006501 − cyclone perma−filter for damage every 100 hours Check the hopper dust filter cover seal for wear or of operation. damage every 100 hours of operation. Clean dust and debris from the seal as necessary. S30 9004648 Diesel (07−2014)
  • Page 59: Brakes And Tires

    790 + 35 kPa (115 + 5 psi). REAR WHEEL Torque the rear wheel nuts twice in the pattern shown to 122 to 149 Nm (90 to 110 ft lb) after the first 50 hours of operation, and then after every 800 hours. S30 9004648 Diesel (07−2014)
  • Page 60: Pushing, Towing, And Transporting The Machine

    Do Not use the bypass valve during normal machine operation. 4. To winch the machine onto the truck or trailer, attach the winching chains to the holes in the right and left lower corners in front of the machine. S30 9004648 Diesel (07−2014)
  • Page 61 AND 380 mm (15 in) or less from the ground. 10. If the loading surface is horizontal AND is 380 mm (15 in) or less from the ground, drive the machine off the truck or trailer. S30 9004648 Diesel (07−2014)
  • Page 62: Machine Jacking

    Support machine with jack stands. Rear jacking locations are located directly behind the rear tire on each side of the machine. Front jacking locations are located on the frame directly in front of the front tire. S30 9004648 Diesel (07−2014)
  • Page 63: Specifications

    Minimum aisle turn (S30 and S30 XP) 2870 mm (113 in) Minimum aisle turn (S30 X4) 5000 mm (196.75 in) Travel speed forward (maximum) (S30 and S30 XP) 13.0 Km/h (8 mph) Travel speed forward (maximum) (S30 X4) 24.0 Km/h (15 mph) Maximum ramp incline for loading −...
  • Page 64: Hydraulic System

    127 mm x 535 mm (5 in x 21 in) Rear (1) Pneumatic 115 mm x 470 mm (4.5 in x 18.5 in) (S30 and S30 XP) Rear (2) (S30 X4) Foam Fill 115 mm x 410 mm (4.5 in x 16 in)
  • Page 65: Machine Dimensions

    1226 mm (56.125 in) (48.25 in) 2360 mm 1590 mm (93 in) (62.5 in) 2095 mm (82.5 in) Track Wheel Base 1426 mm 1226 mm (56.125 in) (48.25 in) 1590 mm 2360 mm (93 in) (62.5 in) S30 9004648 Diesel (07−2014)
  • Page 66 SPECIFICATIONS S30 9004648 Diesel (12−2008)

This manual is also suitable for:

S30 xpS30 x4

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