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KTT-DS Series
KTT-E Series
ELECTRIC TABLE TOP TILTING KETTLE
DIRECT STEAM TABLE TOP TILTING KETTLE
INSTALLATION – OPERATION – MAINTENANCE
INSTALLATION - OPERATION - MAINTENANCE
BLODGETT OVEN COMPANY
BLODGETT OVEN COMPANY
www.blodgett.com
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone (800) 331-5842, (802) 860-3700 Fax: (802) 864-0183
Manufacture Service Questions: 866-518-3977
1
S00063 Rev A (5/04)
PART NUMBER 170091 REV A (04/11)
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Summary of Contents for Blodgett KTT-DS Series
- Page 1 KTT-DS Series KTT-E Series ELECTRIC TABLE TOP TILTING KETTLE DIRECT STEAM TABLE TOP TILTING KETTLE INSTALLATION – OPERATION – MAINTENANCE INSTALLATION - OPERATION - MAINTENANCE BLODGETT OVEN COMPANY BLODGETT OVEN COMPANY www.blodgett.com www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05401 USA...
- Page 2 THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE vAPORS AND LIqUIDS IN THE vICINITY OF THIS OR ANY OTHER APPLIANCE. WARNING IMPROPER INSTALLATION, ADjUSTMENT, ALTERATION, SERvICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INjURY OR DEATH.
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Page 3: Important Operator Warnings
IMPORTANT - READ FIRST - IMPORTANT CAUTION: BE SURE ALL OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. - Page 4 IMPORTANT - READ FIRST - IMPORTANT CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN. WEAR RUBBER GLOvES, GOGGLES OR FACE SHIELD AND PROTECTIvE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
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Page 5: Table Of Contents
Table of Contents Important Operator Warnings .............page 1-2 References..................page 3 Equipment Description..............page 4 Inspection and Unpacking ............page 5 Installation ..................page 6 Initial Start-Up................page 7 Operation ................... page 8-9 Sequence of Operation ..............page 10 Cleaning..................page 11 Maintenance................. -
Page 6: Equipment Description
Equipment Description The KTT-DS are tilting, table-top kettles with direct steam-heated jackets. The one- piece stainless steel body on each includes a butterfly shaped pouring lip. The kettles have a 180 emery grit interior finish and a bright semi-deluxe exterior finish. Every unit requires a remote steam source. -
Page 7: Inspection And Unpacking
Inspection & Unpacking CAUTION The kettle will arrive completely assembled and wrapped in protective plastic, AVOID NAILS AND SPLINTERS WHEN strapped and bolted on a skid, enclosed in a cardboard crate. Immediately on receipt REMOVING KETTLES FROM WOODEN remove the box and plastic wrap, and inspect the unit for damage. Report any CRATES. -
Page 8: Installation
Installation WARNING Installation under a ventilation hood is recommended. Consult local codes. THIS UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH Install and anchor the kettle on a level and rigid surface. Recommended PLUMBING. IMPROPER INSTALLATION CAN mounting surface is 16 gauge (.060” thick) top with a lower reinforcement CAUSE INJURY TO PERSONNEL AND/OR of C4 structural channel. -
Page 9: Initial Start-Up
Initial Start-Up IMPORTANT Now that the kettle has been installed, you should test it to ensure that it is operating BE SURE ALL OPERATORS READ, correctly. UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, Remove all literature and packing materials from inside and outside of the unit. AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. -
Page 10: Operation
Operation WARNING To heat the kettle, open the steam inlet valve. Adjusting the valve allows you to AVOID EXPOSURE TO ESCAPING STEAM, control the heating rate. Opening the valve more allows steam to flow into the jacket WHICH CAN CAUSE SEVERE BURNS. faster, and heats the product faster. - Page 11 Operation WARNING Basket Insert AVOID ALL DIRECT CONTACT WITH HOT An optional kettle basket insert (10 Quart and larger) can assist in cook- SURFACES. DIRECT SKIN CONTACT COULD ing water boiled products, including eggs, potatoes, vegetables, shell RESULT IN SEVERE BURNS. fish, pasta and rice.
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Page 12: Sequence Of Operation
Sequence of Operation The following “action-reaction” outline is provided to help the user understand the function of the equipment. When the steam inlet valve is opened, steam flows into the jacket at a pressure determined by the boiler system or by the pressure reducing valve that serves the kettle. -
Page 13: Cleaning
Cleaning WARNING OM-TD Suggested Tools: OM-TD AVOID ANY DIRECT CONTACT WITH HOT A good cleaner SURFACES. DIRECT SKIN CONTACT COULD OM-TD another container, being sure to avoid OM-TD Kettle brushes in good condition RESULT IN SEVERE BURNS. contact with hot product and hot basket A good sanitizer or. -
Page 14: Maintenance
Maintenance CAUTION NOTICE: Contact an authorized representative when USE OF ANY REPLACEMENT PARTS repairs are required. OTHER THAN THOSE SUPPLIED BY THE MANUFACTURER OR AN AUTHORIZED A Maintenance and Service Log is provided at the back of this manual. Each time SUPPLIER WILL VOID ALL WARRANTIES maintenance is performed on your kettle, enter the date on which the work was done, AND COULD INJURE THE OPERATOR OR... -
Page 15: Troubleshooting
Troubleshooting Your kettle will operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. If the actions suggested do not solve the problem, call your qualified Service Representative. If an item on the list is followed by X, the work should be done by a qualified service representative. -
Page 16: Part Lists/Diagram
Parts List Parts List 5/6 Gallon Models Model TDC/3 Description Part No. PEDESTAL ASSEMBLY 081572 PEDESTAL CAP 081574 NUT, HEX JAM 1-3/4” OD 081707 PACKING RING SET 002033 WASHER PACKING 002019 SPRING 002025 WASHER 5/8” NEOPRENE 003242 TIP, CRUTCH 1” ID 002032 HANDLE ASSEMBLY 012694... - Page 17 Parts List 10/12 Gallon Models Parts List Model TDA Description Part No. KNOB 156056 HANDLE & BUSHING ASSY. 001022 SPRING 001067 HANDLE GUIDE NUT 001025 PLUNGER GUIDE 001046 ELBOW ASSEMBLY (INCL. 001083 ITEM 5) SEE 6A O-RING 007360 HEX NUT 001032 FERRULE 001023...
- Page 18 Trunnion Packings for 5/6 Gallon Models OM-TD OM-TD NOTE: THESE 5 RINGS COMPRISE ONE SET OF PACKING & MUST BE ASSEMBLED IN Diagram THE MANNER SHOWN. PART NO 002033 Trunnion Packings MODEL TDC/3 FEMALE PACKING RING ADAPTER MALE PACKING RING ADAPTER PEDESTAL CAP 081754 Pedestal Cap 081754 SPRING PART NO.
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Page 19: Service Log
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-KTT-DS... - Page 20 BLODGETT OVEN COMPANY www.blodgett.com 44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: 866-518-3977 PART NUMBER 170091 REV A (04/11)