Table of Contents
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Operator Manual
DX260 / 966651401
Please read the operator's manual carefully and make sure you
understand the instructions before using the machine.
Gasoline containing up to 10% ethanol (E10) is acceptable for
use in this machine. The use of any gasoline exceeding 10%
ethanol (E10) will void the product warranty.
Form Number 115 555027 Rev A
2012-11-01
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Table of Contents
Related Manuals for Dixon ztr dx260
Summary of Contents for Dixon ztr dx260
- Page 1 Operator Manual DX260 / 966651401 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine. Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
- Page 2 When this product is worn out and no longer used, it should be returned to the reseller or other party for recycling. To implement improvements, specifications and designs can be altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs.
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Page 3: Table Of Contents
COntentS IntRODUCtIOn ............... 5 Running ..............32 Driving and transport on Public Roads ...... 5 Operating on Hills ............. 33 towing ................. 5 Mowing tips ............. 34 Operating ..............5 Stopping the engine ..........35 Good Service .............. 6 Moving Machine By Hand ........36 Manufacturing number ......... - Page 4 WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
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Page 5: Introduction
INTRODUCTION Congratulations Towing thank you for purchasing a Dixon ride-on mower. If machine is equipped with a tow hitch, use extreme this machine is built for superior efficiency to caution when towing. never allow children or others in rapidly mow primarily large areas. A control panel or on the towed equipment. -
Page 6: Good Service
INTRODUCTION Good Service Dixon’s products are sold all over the world and only in specialized retail stores with complete service. this ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has, for example, been inspected and adjusted by your retailer. -
Page 7: Symbols And Decals
symbOls aND DeCals these symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. WARNING! IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx xxxxxxxxx Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxxxxx. - Page 8 symbOls aND DeCals Shut off engine and remove key before performing any Keep a safe Read Operator’s maintenance distance from the Use on slopes no Manual or repair work machine greater than 10° no passengers Whole body exposure Severing of fingers Do not open or remove Careful backing up, Careful going forward,...
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Page 9: Safety
saFeTy Safety Instructions these instructions are for your safety. Read them carefully. WARNING! WARNING! THIS CUTTING MACHINE IS CAPABLE This symbol means that important safety OF AMPUTATING HANDS AND FEET instructions need to be emphasized. It AND THROWING OBJECTS. FAILURE concerns your safety. - Page 10 saFeTy • Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. • Operate machine only in daylight or good artificial light.
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Page 11: Personal Safety Equipment
saFeTy Personal Safety Equipment WARNING! When using the machine, approved personal protective equipment (shown in illustrations) shall be used. Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen. - Page 12 saFeTy • Do not use on steep slopes. • Do not try to stabilize the machine by putting a foot on the ground. • Do not mow near drop-offs, ditches, or embankments. the machine could suddenly roll over if a wheel is over the edge or if the edge caves in.
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Page 13: Safe Handling Of Gasoline
saFeTy Safe Handling of Gasoline WARNING! The engine and the exhaust system become very hot during operation. There is risk for burns if touched. Allow engine and exhaust system to cool before refueling. to avoid personal injury or property damage, use extreme care in handling gasoline. -
Page 14: General Maintenance
saFeTy General Maintenance • never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris buildup. - Page 15 saFeTy Sparking can occur when working with the battery and the heavy cables of the starter circuit. this can cause battery explosion, fire or eye injury. Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery. WARNING! Avoid electrical sparking and its consequences by the following routines:...
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Page 16: Towing
saFeTy Transport WARNING! • the machine is heavy and can cause serious Use extreme caution when loading the crushing injuries. Be extra cautious when it is machine into a truck or trailer using loaded on or unloaded from a vehicle or trailer. ramps. -
Page 17: Rollover Protection System (Rops)
saFeTy Rollover Protection System (ROPS) WARNING! the ROPS increases the basic weight of the unit by 73 The rollover protection system's lbs/33 kg. capabilities may be impaired by damage • Do not use ROPS as a lifting, attaching or if the mower is overturned or if alteration anchoring point. -
Page 18: Controls
CONTROls this operator’s manual describes the Dixon Zero turn hydraulic pumps. Using the left and right steering Rider. the rider is fitted with a four-stroke overhead controls, the flow is regulated and thereby the valve engine. direction and speed. transmission from the engine is made via belt-driven Control Locations 1. -
Page 19: Motion Control Levers
CONTROls Motion Control Levers the machine’s speed and direction are continuously variable using the two steering controls. the steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward. -
Page 20: Parking Brake
CONTROls Parking Brake the parking brake is found on the left of the machine. Pull the lever backward to activate the brake and forward to release it. IMPORTANT INFORMATION The machine must stand still when applying the parking brake. Always set the parking brake before dismounting. -
Page 21: Ignition Switch
CONTROls Ignition Switch the ignition key is placed on the control panel and is used to start and stop the engine. turn the key clockwise to start the engine. For using ACCeSSORY, turn the key clockwise. 8050-602 Ignition switch Choke Control the choke control is used for cold starts in order to provide the engine with a richer fuel mixture. -
Page 22: Fuses
CONTROls Fuses Fuses are located on the right hand side of the machine. they are accessed by tilting the seat forward. Fuses are flat pin fuses type as used in automobiles. there are three fuses with ratings and functions: 1. 20 A, Primary fuse. 2. -
Page 23: Cutting Height Pedals
CONTROls Cutting Height Pedals the cutting height pedals release the deck lift to allow setting the desired deck height. Apply pressure to the lift pedal and rotate foot to also apply pressure to the release pedal, unlocking the deck lift. For transport, push the lift pedal fully forward until the deck lift latches in the transport (highest) position. -
Page 24: Fuel Shut Off Valve
CONTROls Fuel Shut Off Valve the fuel shut off valve is located at the left rear of the seat. the valve is off when the handle tab is turned perpendicular to the fuel line. 8065-099 Shut off valve in the CLOSED position. Hydro Bypass transaxle bypass must be engaged when pushing or pulling the mower. -
Page 25: Fuel Tanks
CONTROls Fuel Tanks IMPORTANT INFORMATION It is recommended that fuel be added to both tanks on initial start up. Read the safety instructions before refueling. the machine has two fuel tanks, one on each side just behind the seat. the capacity for each tank is 5.5 gallons (20.5 liters). -
Page 26: Operation
OPeRaTION Read the Safety section and the following pages if To turn to the right you are unfamiliar with the machine. While moving in a forward direction, pull the right lever back towards the neutral position while maintaining Training the position of the left lever, this will slow the rotation Due to unique steering capabilities, zero turn mowers of the right wheel and cause the machine to turn in are far more maneuverable than typical riding... -
Page 27: Roll Bar And Safety Belt
OPeRaTION Roll Bar and Safety Belt Operate the unit with the roll bar in the raised and locked position and use the seat belt. there is no rollover protection when the roll bar is down. If it is necessary to lower roll bar, do not wear the seat belt. Raise the roll bar as soon as clearance permits. -
Page 28: Starting The Engine
OPeRaTION 7. Push foot pedal fully forward for transport position. Set the pin at the desired cutting height. (Height selection pin is removed by rotating 180 .) Make sure that the pin is reinserted fully through the both sides of the height panels. the following conditions must be fulfilled before the engine can be started: •... - Page 29 OPeRaTION 5. Move the steering controls outward to the locked (outer) neutral position. 8065-108 Place controls in neutral position 6. Move the throttle to the middle position. If the engine is cold, the choke control should be pulled 8050-605 Set the throttle and choke 7.
- Page 30 OPeRaTION 8. Press in and turn the ignition key to the start position. IMPORTANT INFORMATION Do not run the starter for more than 5 seconds each time. If the engine does not start, wait about 10 seconds before retrying. 8050-780 Turn to the start position 9.
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Page 31: Jumper Cables Use
OPeRaTION Weak Battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. IMPORTANT INFORMATION The mower is equipped with a 12-volt negative grounded system. The other vehicle must also be a 12-volt negative grounded system. -
Page 32: Running
OPeRaTION Running 1. Release the parking brake by moving the lever downward. nOte: the mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. -
Page 33: Operating On Hills
OPeRaTION Operating on Hills Read the Safety Instructions Driving on Slopes in the Safety Instructions. WARNING! Do not drive up or down hills with slopes greater than 10 degrees. Do not drive across slopes. • the slowest speed possible should be used before starting up or down hills. -
Page 34: Mowing Tips
OPeRaTION Mowing Tips WARNING! • Observe and flag rocks and other fixed objects to Clear the lawn of stones and other avoid collisions. objects that can be thrown out by the • Begin with a high cutting height and reduce it blades. -
Page 35: Stopping The Engine
OPeRaTION Stopping the Engine 1. Move the throttle to the minimum position (tortoise symbol).pressing the blade switch. 2. Move the steering controls outward to the neutral position. 3. Disengage the mower deck by depressing the blade switch. 8050-607 Disengage the mower deck and move throttle to minimum 4. -
Page 36: Moving Machine By Hand
OPeRaTION Moving Machine By Hand When pushing or pulling the mower, engage the bypass valve on each transaxle. Access to the valves is from the lower rear of the unit. the bypass valves are located on the front, inner sides of the transaxles. Set the deck to the lowest position when accessing the pump valves. -
Page 37: Maintenance
maINTeNaNCe Daily At least Maintenance interval once in hours each MAINTENANCE Before After year ● Check the parking brake ■ Check the engine’s oil level (every refueling) ● Check the safety system ♦ Check for fuel and oil leakages ■ Check/clean the engine’s cooling air intake ●... - Page 38 maINTeNaNCe Daily At least Maintenance interval once in hours each MAINTENANCE Before After year ■ Check/adjust throttle cable ● ● Check the condition of belts, belt pulleys ■ ■ Change the engine oil ■ ■ Replace the engine oil filter ●...
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Page 39: Battery
maINTeNaNCe Battery StAnDARD StAte APPROXIMAte BAtteRY CHARGInG tIMe* tO FULL CHARGe At 80 F / 27 the mower is equipped with a maintenance free BAtteRY Maximum Rate at: battery and does not need servicing. However, CHARGe 50 Amps 30 Amps 20 Amps 10 Amps periodic charging of the battery with an automotive... -
Page 40: Safety System
maINTeNaNCe Safety System this machine is equipped with a safety system that prevents starting or driving under the following conditions. the engine can only be started when: 1. the mower deck is disengaged. 2. the steering controls are in the outer, locked neutral position. -
Page 41: Parking Brake
maINTeNaNCe Parking Brake Visually check that no damage is found on the lever, links, or switch belonging to the parking brake. Perform a standstill test and check that there is sufficient braking action. WARNING! Faulty adjustment result in reduced braking ability and can cause an accident. -
Page 42: Deck Belt
maINTeNaNCe Deck Belt Deck Belt Removal Park on a level surface. Apply park brake. Lower the deck into the lowest cutting position. 1. Remove foot plate and belt shields. 2. Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface. -
Page 43: Pump Belt
maINTeNaNCe 5. Adjust belt tension by turning the eyebolt until there is approximately " -1" of threads showing outside the nut. 6. Belt tension should be set to 60-70 lbs. 7. Replace belt shields on both mandrel housings and secure with fasteners. Pump Belt 8065-054 Adjust belt tension... -
Page 44: Cutting Blades
4. torque blade bolt to 90 ft-lbs (122 nm). 1. Blade 2. Blade bolt (special) 3. Spindle housing Blade attachment IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Dixon bolt if required. Do not use lower grade hardware than specified. -
Page 45: Adjusting The Mower Deck
maINTeNaNCe Adjusting the Mower Deck WARNING! Leveling Deck Blades are sharp. Protect your hands Adjust the deck while the mower is on a level with gloves and/or wrap blades with surface. Make sure the tires are inflated to the correct a heavy cloth when handling. -
Page 46: Anti-Scalp Rollers
maINTeNaNCe Anti-scalp Rollers Anti-scalp rollers keep the deck in the proper position to help prevent scalping in most terrain conditions. Do not adjust the rollers to support the deck. IMPORTANT INFORMATION Adjust anti-scalp rollers with the mower on a flat level surface. To avoid deck damage, the anti-scalp rollers must not be adjusted to support the deck. -
Page 47: Cleaning
maINTeNaNCe ZT-5400 Powertrain Hardware Check daily. Inspect the entire machine for loose or missing hardware. IMPORTANT INFORMATION Any servicing dealer attempting a warranty repair must have prior approval before Cleaning conducting maintenance of a Hydro-Gear® Regular cleaning and washing, especially under the product, unless the servicing dealer is a mower deck, will increase the machine’s life-span. -
Page 48: Lubrication
lUbRICaTION Lubrication Schedule 8065-095 12/12 every year Lubricate with grease gun Level check 1/52 every Week Oil change 1/365 every day Filter change Change hydraulic drive filters. p Change engine oil every 50 hours. General Remove the ignition key to prevent unintentional Wipe away excess grease after lubrication. -
Page 49: Wheel And Deck Zerks
lUbRICaTION Wheel and Deck Zerks Use only good quality bearing grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. Front Wheel Mount Remove dust cap to expose zerk. Lubricate with a grease gun until the grease is forced out around the top washer. -
Page 50: Transaxle (Transmission) Fluid Change
lUbRICaTION Transaxle (Transmission) Fluid Change 11. Install and torque the top port plugs to 180 in./lbs. this transaxle is designed with an external filter for 12. Continue to fill the transaxles through the ease of maintenance. to ensure constant fluid quality expansion tank until the FULL COLD line is levels and longer life, an oil filter change interval of reached (this will take approximately 23 additional... -
Page 51: Purging Procedures
lUbRICaTION Purging Procedures Due to the effects air has on efficiency in hydrostatic drive applications, it is critical to purge the system. these purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system. -
Page 52: Troubleshooting Guide
TROUbleshOOTINg Problem Cause engine will not start • Blade switch is engaged. • Steering controls are not locked in the neutral position • Parking brake is not activated • Battery is dead • Contamination in the carburetor or fuel line. •... - Page 53 TROUbleshOOTINg Problem Cause engine overheats • Clogged air intake or cooling fins • engine overloaded • Poor ventilation around engine • Defective engine speed regulator • too little or no oil in the engine • Contamination in the carburetor or fuel line. •...
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Page 54: Storage
Drain the fuel into Always use genuine Dixon spare parts. an approved container outdoors and An annual check-up at an authorized service far away from open flame. Never use workshop is a good way to ensure that the machine gasoline for cleaning. -
Page 55: Wiring Diagrams
WIRINg DIagRam TImeR sChemaTIC... -
Page 56: Technical Data
TeChNICal DaTa DX260 CA Engine Manufacturer Kawasaki type FX801V Power 25.5 HP Lubrication Pressure w/ Oil Filter Fuel Min 87 octane unleaded (Max ethyl alcohol 10%, Max MtBe 15%) Fuel tanks capacity 11 gallons / 41.6 liters Cooling Air cooled Air filter Heavy duty canister Alternator... - Page 57 TeChNICal DaTa DX260 CA Frame Cutting Width 60" (155 cm) Cutting Height 1"-5" (2.5-12.7 cm) Uncut Circle number of Blades Blade Length 18" / 46 cm Anti-scalp Rollers 5 adjustable Seat Suspension Hinged Arm Rests Hour Meter Blade engagement 150 ft-lb Ogura Deck Construction 7 gauge Productivity...
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Page 58: Torque Specifications
TeChNICal DaTa Torque Specifications engine crankshaft bolt 50 ft/lb (67 nm) Standard ¼" fasteners 9 ft/lb (12 nm) Deck pulley bolts 150 ft/lb (203 nm) Standard " fasteners 18 ft/lb (25 nm) Lug nuts 75 ft/lb (100 nm) Standard " fasteners 33 ft/lb (44 nm) Blade bolt 90 ft/lb (122 nm) -
Page 59: Conformity Certificates
CONFORmITy CeRTIFICaTes USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. this is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the engine manual. -
Page 60: Service Journal
seRVICe JOURNal Date, mtr reading, stamp, sign action Delivery Service Charge and connect the battery ¨ Adjust the tire pressure of all wheels to 15 PSI (1 bar) ¨ Connect the contact box to the cable for the seat’s safety switch ¨... - Page 61 seRVICe JOURNal Date, mtr reading, stamp, sign action After 10 hours Change the engine oil ¨ Change the oil filter ¨ Check hydraulic oil level ¨ Inspect hydraulic hoses ¨ Inspect hydraulic belt ¨ Inspect hydraulic filter ¨ Check neutral position ¨...
- Page 62 seRVICe JOURNal Date, mtr reading, stamp, sign action Daily Service Clean debris from mower ¨ Check engine oil level ¨ Check the tire pressures ¨ Check underside of deck ¨ Inspect deck pulleys ¨ Check/clean the engine’s cooling air intake ¨...
- Page 63 seRVICe JOURNal Date, mtr reading, stamp, sign action 50-Hour Service Clean debris from mower ¨ Check engine oil level ¨ Check the tire pressures ¨ Check underside of deck ¨ Inspect deck pulleys ¨ Check/clean the engine’s cooling air intake ¨...
- Page 64 seRVICe JOURNal Date, mtr reading, stamp, sign action 250-Hour Service Grease fittings (caster pivots and caster wheels) ¨ Inspect dampers ¨ Inspect frame ¨ Inspect throttle and choke cables ¨ Inspect hardware ¨ Check the tire pressures ¨ Change the engine oil and filter ¨...
- Page 65 seRVICe JOURNal Date, mtr reading, stamp, sign action 500-Hour Service Grease fittings (caster pivots and caster wheels) ¨ Inspect dampers ¨ Inspect frame ¨ Inspect throttle and choke cables ¨ Inspect hardware ¨ Check the tire pressures ¨ Change the engine oil and filter ¨...
- Page 66 seRVICe JOURNal Date, mtr reading, stamp, sign action At Least Once Each Year Clean the engine’s cooling air intake ¨ Replace the air cleaner’s foam pre-filter ¨ Replace the air filter’s paper cartridge ¨ Change the engine oil ¨ Replace the engine oil filter ¨...