Table of Contents
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Operator Manual
DX148 / 966663901
DX148 BF /966664101
DX152 CARB / 966664001
DX152 / 966664201
DX152 BF / 966664301
DX161 / 966664501
DX161 / 966698901
Please read the operator's manual carefully and make sure
you understand the instructions before using the machine.
Form Number 115 390327R2
11/8/10
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Table of Contents
Related Manuals for Dixon DX148/966663901
Summary of Contents for Dixon DX148/966663901
- Page 1 Operator Manual DX148 / 966663901 DX148 BF /966664101 DX152 CARB / 966664001 DX152 / 966664201 DX152 BF / 966664301 DX161 / 966664501 DX161 / 966698901 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine. Form Number 115 390327R2 11/8/10...
- Page 2 To implement improvements, specifications and designs can be altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs. The use of other parts voids the warranty. Do not modify or install non-standard equipment to the unit without consent from the manufacturer.
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Page 3: Table Of Contents
COntentS IntRODUCtIOn ............5 Running ............31 Driving and transport on Public Roads .....5 Operating on Hills ..........32 towing ..............5 Stopping the engine .........33 Operating ............5 Mowing tips .............34 Good Service .............6 Moving Machine By Hand ........35 Manufacturing number .........6 MAIntenAnCe ............36 SYMBOLS AnD DeCALS .........7 Maintenance Schedule ........36 SAFetY ..............9... - Page 4 WARNING! Failure to follow cautious operating practices can result in serious injury to the operator or other persons. The owner must understand these instructions, and must allow only trained persons who understand these instructions to operate the mower. Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance.
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Page 5: Introduction
INTRODUCTION Congratulations Towing thank you for purchasing a Dixon ride-on mower. If machine is equipped with a tow hitch, use extreme this machine is built for superior efficiency to rapidly caution when towing. never allow children or others in mow primarily large areas. A control panel that is or on the towed equipment. -
Page 6: Good Service
INTRODUCTION Good Service Dixon’s products are sold only in specialized retail retailer. See the certificate in the Service Journal in stores with complete service. this ensures that you as this operator’s manual. a customer receive only the best support and service. -
Page 7: Symbols And Decals
symbOls aND DeCals these symbols are found on the machine and in the operator’s manual. Study them carefully so that you know what they mean. IMPORTANT INFORMATION WARNING! Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx. xxxxxx xxxxxxxxx. - Page 8 symbOls aND DeCals Read Shut off engine and Keep a safe Use on slopes no passengers Operator’s remove key before distance from no greater Manual performing any the machine than 10° maintenance or repair work Whole body Severing of fingers Do not open or Careful backing up, Careful going...
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Page 9: Safety
saFeTy Safety Instructions these instructions are for your safety. Read them carefully. WARNING! This symbol means that important safety instructions need to be emphasized. It concerns your safety. IMPORTANT: tHIS CUttInG MACHIne IS CAPABLe OF AMPUtAtInG HAnDS AnD Feet AnD tHROWInG OBJeCtS. - Page 10 saFeTy • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Always wear eye protection when operating machine. • Data indicates that operators age 60 years and above are involved in a large percentage of riding mower-related injuries.
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Page 11: Personal Safety Equipment
saFeTy Personal Safety Equipment WARNING! When operating the machine, approved personal protective equipment (shown in illustrations) should be used. Personal protective equipment cannot eliminate the risk of injury but will reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing the right equipment. - Page 12 saFeTy Children tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain out of the path of danger. •...
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Page 13: Safe Handling Of Gasoline
saFeTy WARNING! The engine must not be started when the driver’s floor plate or any protective plate for the mower deck’s drive belt is removed. Safe Handling of Gasoline to avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. -
Page 14: General Maintenance
saFeTy General Maintenance • never operate machine in a closed area. • Keep all nuts and bolts tight to be sure the equipment is in safe working condition. • never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris buildup. - Page 15 saFeTy Sparking can occur when working with the battery and the heavy cables of the starter circuit. this can cause battery explosion, fire or eye injury. Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery. WARNING! Avoid electrical sparking and its consequences by the following...
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Page 16: Transport
A spark arrestor for the muffler is available through should not be used on or near any any authorized Dixon dealer. unimproved forested, bush covered or grassy lands unless the engine's system is equipped with a spark arrestor meeting applicable local or state laws (if any). -
Page 17: Rollover Protection System (Rops)
CONTROls Rollover Protection system (ROPS) WARNING! the ROPS increases the basic weight of the unit by The rollover protection system's 70 lbs / 32 kg. the ROPS is an accessory. capabilities may be impaired by • Do not use ROPS as a lifting, attaching or damage if the mower is overturned anchoring point. -
Page 18: Controls
CONTROls this operator’s manual describes the Dixon Zero turn hydraulic pumps. Using the left and right steering Rider. the rider is fitted with either a Briggs & Statton controls, the flow is regulated and thereby the or Kawasaki four-stroke overhead valve engine. -
Page 19: Motion Control Levers
CONTROls Motion Control Levers the machine’s speed and direction are continuously variable using the two steering controls. the steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward. -
Page 20: Throttle Control
CONTROls Throttle Control the throttle control regulates the engine speed and the rate of rotation of the blades. to increase or decrease the engine speed, the control is moved forward or back respectively. Avoid idling the engine for long periods, as there is a risk of fouling the spark plugs. -
Page 21: Ignition Switch
CONTROls Ignition Switch the ignition switch is placed on the control panel and is used to start and stop the engine. Press in and turn the key clockwise to start the engine. 8050-602 Ignition switch Release the key to the RUn position when the engine has started. -
Page 22: Hour Meter
CONTROls Hour Meter the hour meter displays the total operating time. It will flash CHG OIL (Change Oil) at 50 hour intervals. the flash duration is one hour before and one hour after the interval. the CHG OIL icon will come on and shut off automatically. -
Page 23: Parking Brake
CONTROls Parking Brake the parking brake is found on the left of the machine. Pull the lever backward to activate the brake and push forward to release it. IMPORTANT INFORMATION The machine must stand absolutely still when applying the parking brake. Always set the parking brake before dismounting. -
Page 24: Hydro Release Levers
CONTROls Hydro Release Levers the levers are located on each side of the rear of the unit below the rear engine plate. the bypass linkage is used when manually pushing or pulling the unit. See Moving Machine By Hand in the Operation section. -
Page 25: Fuel Tank
CONTROls Fuel Tank IMPORTANT INFORMATION It is recommended that fuel be added to both tanks on initial start up. Read the safety instructions before refueling. the combined capacity for the two tanks is 11 gallons (41 liters). Regularly check the gas cap gasket for damage and keep the cap properly tightened. -
Page 26: Operation
OPeRaTION Read the Safety Instructions section and the To turn to the right following pages if you are unfamiliar with the machine. While moving in a forward direction, pull the right lever back towards the neutral position while maintaining Training the position of the left lever, this will slow the rotation Due to unique steering capabilities, zero turn mowers of the right wheel and cause the machine to turn in... -
Page 27: Before Starting
OPeRaTION Before Starting • Read the sections Safety Instructions and Controls before starting the machine. • Perform the daily maintenance before starting (see maintenance schedule in the Maintenance section). • Check that there is sufficient fuel in the fuel tank. •... - Page 28 OPeRaTION Disengage the mower blades by depressing the blade switch. 8050-607 Press the control for disengaging the mower deck Move the steering controls outward to the locked (outer) neutral position. 8066-031 Place controls in neutral position Move the throttle to the middle position. 8050-605 Set the throttle...
- Page 29 OPERATION Open the fuel tank valve. WARNING! Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer, birth defects or other reproductive system damage. The engine exhaust contains carbon monoxide, which is an odorless, colorless, poisonous gas. Do not use the machine in enclosed spaces.
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Page 30: Jumper Cables
OPeRaTION Weak Battery WARNING! Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. IMPORTANT INFORMATION The mower is equipped with a 12-volt negative grounded system. The other vehicle must also be a 12-volt negative grounded system. -
Page 31: Running
OPeRaTION Running Release the parking brake by moving the lever downward. nOte: the mower is equipped with an operator presence system. When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. -
Page 32: Operating On Hills
OPeRaTION Operating on Hills Read the Safety Instructions Driving on Slopes in the Safety section. WARNING! IMPORTANT INFORMATION Do not drive up or down hills with Control levers return to neutral when released. slopes greater than 10 degrees. Do This may cause the mower to suddenly stop. not drive across slopes. -
Page 33: Stopping The Engine
OPeRaTION Stopping the Engine Move the throttle to the minimum position (tortoise symbol). If the engine has been worked hard, allow it to idle at least 60 seconds to attain a normal operating temperature before stopping. to prevent fouling the spark plugs, avoid idling the engine for longer periods. -
Page 34: Mowing Tips
OPeRaTION Mowing Tips WARNING! • Observe and flag rocks and other fixed objects to Clear the lawn of stones and other avoid collisions. objects that can be thrown out by the • Begin with a high cutting height and reduce it blades. -
Page 35: Moving Machine By Hand
OPeRaTION Moving Machine By Hand WARNING! No adjustments or maintenance should be carried out unless: • the engine stopped • the ignition key removed • the parking brake activated When pushing or pulling the mower, engage the IZt (Integrated Zeroturn transaxle) bypass linkages. the linkages are located on each side of the rear of the unit below the engine plate. -
Page 36: Maintenance
maINTeNaNCe Maintenance Schedule the following is a list of maintenance procedures that an authorized service workshop is recommended to must be performed on the machine. For those points maintain your machine in the best possible condition not described in this manual, visit an authorized and to ensure safe operation. - Page 37 maINTeNaNCe Daily At least Maintenance interval once in hours each MAINTENANCE Before After year ■ Check/adjust throttle cable ● ● Check the condition of belts, belt pulleys ■ ■ Change the engine oil ■ ■ Replace the engine oil filter ■...
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Page 38: Battery
maINTeNaNCe Battery StAnDARD StAte APPROXIMAte BAtteRY CHARGInG tIMe* tO FULL CHARGe At 80 F / 27 the mower is equipped with a maintenance free BAtteRY Maximum Rate at: battery and does not need servicing. However, CHARGe 50 Amps 30 Amps 20 Amps 10 Amps periodic charging of the battery with an automotive... -
Page 39: Safety System
maINTeNaNCe Safety System this machine is equipped with a safety system that prevents starting or driving under the following conditions. the engine can only be started when: the mower deck is disengaged. the steering controls are in the outer, locked neutral position. -
Page 40: Deck Belt
maINTeNaNCe Deck Belt Deck Belt Removal Park on a level surface. Apply park brake. Lower the deck into the lowest cutting position. Remove foot plate and belt shields. Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface. -
Page 41: Pump Belt
maINTeNaNCe Adjust belt tension by turning the eyebolt until there is approximately " -1" of threads showing outside the nut. Belt tension should be set to 60-70 lbs. Replace belt shields on both mandrel housings and secure with fasteners. Replace foot plate. 8065-054 Adjust belt tension Pump Belt... -
Page 42: V-Belts
maINTeNaNCe From the underside of the deck: Remove clutch stop to access the belt. With a ½" breaker bar and using the square opening in the idler arm, shift the arm to create slack in the belt. With the idler arm in the slack position, slip a screwdriver, clevis pin or similar into the "... -
Page 43: Cutting Blades
45-55 ft-lbs (60-75 nm). 3. Spindle housing Blade attachment IMPORTANT INFORMATION Special blade bolt is heat treated. Replace with a Dixon bolt if required. Do not use lower grade hardware than specified. WARNING! Before performing any service or adjustment checklist: 1. -
Page 44: Adjusting The Mower Deck
maINTeNaNCe Adjusting the Mower Deck WARNING! Leveling deck Before performing any service or Adjust the deck while the mower is on a level adjustment checklist: surface. Make sure the tires are inflated to the correct • Engage the parking brake. pressure. -
Page 45: Anti-Scalp Rollers
maINTeNaNCe Anti-scalp rollers Anti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position. Anti- scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions. -
Page 46: Caster Wheels
maINTeNaNCe Caster Wheels Check every 200 hours. Check that wheels rotate freely. Removal and Installation Remove nut and caster bolt. Pull the wheel out of the fork. Install in reverse order. tighten caster bolt. If wheels do not rotate freely, take the unit to the dealer for service. -
Page 47: Lubrication
lUbRICaTION Lubrication Schedule 8058-069 12/12 every year Lubricate with grease gun Level check 1/52 every Week Oil change Filter change 1/365 every day Change hydraulic drive filters. p See engine Manufacturer's manual General Remove the ignition key to prevent unintentional Wipe away excess grease after lubrication. -
Page 48: Wheel And Deck Zerks
lUbRICaTION Wheel and Deck Zerks Use only good quality bearing grease. Grease from well-known brand names (petrochemical companies, etc.) usually maintains a good quality. Front Wheel Mount Lubricate with a grease gun until the grease is forced out from the caster tube. Front Wheel Bearings Lubricate 3-4 strokes with a grease gun on each set of wheel bearings. -
Page 49: Transaxle (Transmission) Fluid Change
lUbRICaTION Transaxle (Transmission) Fluid Change Fill with 20W50 motor oil until oil just appears this transaxle is designed with an external filter for at the bottom of each transaxles’ top port ease of maintenance. to ensure constant fluid quality (approximately 2 quarts per transaxle, 4 quarts levels and longer life, an oil filter change interval of total). -
Page 50: Troubleshooting Guide
TROUbleshOOTINg gUIDe Problem Cause engine will not start. • Blade switch is engaged. • Steering controls are not locked in the neutral position. • Parking brake is not activated. • Battery is dead. • Contamination in the carburetor or fuel line. •... - Page 51 TROUbleshOOTINg gUIDe Problem Cause Machine vibrates. • Blades are loose. • Blades are incorrectly balanced. • Blades are bent. • engine is loose. engine overheats. • Clogged air intake or cooling fins. • engine overloaded. • Poor ventilation around engine. •...
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Page 52: Storage
It is very flammable and can cause purchase year, model, type, and serial number. serious personal injury and property Always use genuine Dixon spare parts. damage. Drain the fuel into an An annual check-up at an authorized service approved container outdoors and far workshop is a good way to ensure that the machine away from open flame. -
Page 53: Wiring Diagrams
WIRINg DIagRam... -
Page 54: Technical Data
TeChNICal DaTa DX148 / 966663901 DX152 / 966664201 DX148 BF /966664101 DX152 BF / 966664301 Engine Manufacturer Kawasaki Kawasaki type FX-S FX-S Power 22 HP 24 HP Lubrication Pressure w/ Oil Filter Pressure w/ Oil Filter Fuel Min 87 octane unleaded (Max ethyl Min 87 octane unleaded (Max ethyl alcohol 10%, Max MtBe 15%) alcohol 10%, Max MtBe 15%) - Page 55 TeChNICal DaTa DX148 / 966663901 DX152 / 966664201 DX148 BF /966664101 DX152 BF / 966664301 Frame Cutting Width 48" (122 cm) 52" (132 cm) Cutting Height 1½"-4½" (2.5-11.4 cm) 1½"-4½" (2.5-11.4 cm) Uncut Circle number of Blades Blade Length 16¼" / 41.3 cm 18"...
- Page 56 TeChNICal DaTa DX152 CARB / 966664001 DX161 / 966664501 Engine Manufacturer Kawasaki Briggs & Stratton type FX-S Cyclonic Power 22 HP 28 HP Lubrication Pressure w/ Oil Filter Pressure w/ Oil Filter Fuel Min 87 octane unleaded (Max ethyl Min 87 octane unleaded (Max ethyl alcohol 10%, Max MtBe 15%) alcohol 10%, Max MtBe 15%) Fuel capacity...
- Page 57 TeChNICal DaTa DX152 CARB / 966664001 DX161 / 966664501 Frame Cutting Width 52" (132 cm) 61" (155 cm) Cutting Height 1½"-4½" (2.5-11.4 cm) 1½"-4½" (2.5-11.4 cm) Uncut Circle number of Blades Blade Length 18" / 45.7 cm 21" / 53.3 cm nose Roller Seat Suspension...
- Page 58 TeChNICal DaTa DX161 / 966664501 Engine Manufacturer Kawasaki type FX-S Power 26 HP Lubrication Pressure w/ Oil Filter Fuel Min 87 octane unleaded (Max ethyl alcohol 10%, Max MtBe 15%) Fuel capacity 11 gallons / 41 liters Cooling Air cooled Alternator 12v 15 amp @ 3600 rpm Starter...
- Page 59 TeChNICal DaTa DX161 / 966664501 Frame Cutting Width 61" (155 cm) Cutting Height 1½"-4½" (2.5-11.4 cm) Uncut Circle number of Blades Blade Length 21" / 53.3 cm nose Roller Seat Suspension Hinged Arm Rests Hour Meter Blade engagement 200 ft-lb Deck Construction 11 gauge fabricated Productivity...
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Page 60: Torque Specifications
TeChNICal DaTa Torque Specifications Hex Head Cap Screws the torque values shown should be used as a general guideline when specific torque values are not given. U.S. Standard Hardware Grade SAe Grade 5 SAe Grade 8 Flangelock Screw w/Flangelock nut Size ft./lbs ft./lbs... -
Page 61: Conformity Certificates
CONFORmITy CeRTIFICaTes USA requirements Labels are placed on the engine and/or in the engine compartment stating that the machine will fulfill the requirements. this is also applicable to special requirements for any of the states, (California emission rules etc.). Do not remove any of these labels. Certificates can also be supplied with the machine at delivery or written in the engine manual. -
Page 62: Service Journal
seRVICe JOURNal Action Date, mtr reading, stamp, sign Delivery Service Charge the battery Adjust the tire pressure of all wheels to 15 PSI (1 bar) Mount the steering controls in the normal position Connect the contact box to the cable for the seat’s safety switch Check that the right amount of oil is in the engine Adjust the position of the steering controls Fill with fuel and open the fuel shut off valve... - Page 63 seRVICe JOURNal Action Date, mtr reading, stamp, sign After the first 10 hours Change the engine oil Change the oil filter Check hydraulic oil level Inspect hydraulic hoses Inspect hydraulic belt Inspect hydraulic filter Check neutral position Check safety system Check seat belt Check fuel system for leaks Inspect safety guards and shields...
- Page 64 seRVICe JOURNal Action Date, mtr reading, stamp, sign 25-Hour Service Check the fuel pump’s air filter Sharpen/Replace mower blades if required Check the tire pressures Check battery with cables Lubricate according to lubrication chart Check/clean the engine’s cooling air intake Clean the air cleaner’s pre-filter (foam) 50-Hour Service Perform the 25-hour service.
- Page 65 seRVICe JOURNal Action Date, mtr reading, stamp, sign 100-Hour Service Perform the 25-hour service Perform the 50-hour service Change the engine oil filter Clean/replace the spark plugs Replace the fuel filter Check V-belts Check tighten caster wheel axle bolts (every 200 hours) Change the air filter’s paper cartridge Change hydraulic pump oil and filter (200 hours) 300-Hour Service...
- Page 66 seRVICe JOURNal Action Date, mtr reading, stamp, sign At Least Once Each Year Clean the engine’s cooling air intake (25 hours). Replace the air cleaner’s pre-filter (foam) (300 hours). Replace the air filter’s paper cartridge. Change the engine oil (50 hours). Replace the engine oil filter (100 hours).
- Page 67 seRVICe JOURNal Action Date, mtr reading, stamp, sign...
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Page 68: Collection System
Operator / Parts Manual Collection System 48" / 966693201 52" / 966693202 61" / 966693203 Form Number 115 395527 Rev B 2012-07-31... - Page 69 KNOW YOUR BLOWER SYSTEM CONGRATULATIONS on the purchase of a new collection system. It has been designed, engineered READ THIS OPERATION MANUAL AND SAFETY and manufactured to give you the best possible RULES BEFORE ASSEMBLING OR OPERATING dependability and performance. YOUR BLOWER SYSTEM.
- Page 70 CONTENTS SAFETY RULES ............4 ASSEMBLY ..............6 REPAIR PARTS ............10 BLOWER ASSEMBLY ........10 HOOD AND MOUNTS ........12 DRIVE AND WEIGHTS ........14 TOOLS REQUIRED CONTAINER CONTENTS Wrench " (2) Wrench 1¼" (1) • Blower Assembly • Containers Wrench ¾" (1) Wrench " (2) •...
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Page 71: Safety Rules
SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS DANGER ! THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. GENERAL OPERATION • Keep machine free of grass, leaves or other •... - Page 72 SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS CHILDREN • Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spills. Allow Tragic accidents can occur if the operator is not machine to cool before storing. alert to the presence of children.
- Page 73 ASSEMBLY 5. Remove the top nut and the deck belt pulley. INSTALLING DRIVE PULLEY Install new stacked drive pulley onto the deck AND DECK STOP TUBES spindle assembly, seating the pulley securely onto 1. Using two " wrenches, remove the hardware the spindle notches.
- Page 74 ASSEMBLY MOUNTING BLOWER ASSEMBLY 5. Attach the belt shields from the collection kit onto the deck and blower housing. 1. Position the discharge tabs on the deck into the 6. Replace the blower belt cover removed in Step 1. blower mount bracket slots and set blower onto the deck.
- Page 75 ASSEMBLY 4. Place the hood / hitch assembly onto the hitch BAGGER ASSEMBLY tube. 5. Open the hood and secure the (2) springs to 1. Attach hitch tube to support bracket with -16 x 2 the bolts on the hood assembly and the hitch shoulder bolts and secure with flange nuts.
- Page 76 ASSEMBLY INSTALLING WEIGHT 9. Secure inner end of straps to unit fuel tank mounts with -16 x 1 thread forming bolts and flange nuts, as shown. 1. Bolt cast weight and two weight brackets together Fuel tank mount using 2¾" bolts and nuts. 2.
- Page 77 TIPS FOR IMPROVED BAGGING GENERAL RECOMMENDATIONS • Follow the mower operation instructions in the Always observe safety rules when performing any Operator Manual. maintenance. • When using the grass catcher on a lawn where • Before each use check for loose fasteners. grass and leaf bagging equipment has not been •...