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Summary of Contents for Greenlee GATOR RK12CX
- Page 1 INSTRUCTION MANUAL Serial Number GATOR RK12CX ® 12-ton Remote Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52065532 © 2013 Greenlee Textron Inc. 7/13...
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Page 2: Table Of Contents
For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR and Kwik Stepper are registered trademarks of Greenlee Textron Inc. -
Page 3: Important Safety Information
Do not use this crimping tool with any hydraulic hoses or other hydraulic components rated at less than 10,000 psi (700 bar). Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 4: Important Safety Information
A damaged or improp- erly assembled tool can break and strike nearby personnel. Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 5: Identification
.840 Service Entrance Connectors ....1/0–4/0 AWG Aluminum Overhead “H” Taps ....6 AWG–500 kcmil One-Piece ACSR Tension Splices ........4 AWG–556.5 kcmil Two-Piece ACSR Tension Splices ........2 AWG–556.5 kcmil Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 6: Operation
Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 7: Crimping Using Kc12 Or Ka12 Type U-Style Dies
1ST COMPRESSION CRIMPING DIRECTION SIDE B 1ST COMPRESSION SIDE A 1ST COMPRESSION SIDE B CRIMPING DIRECTION SIDE A Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 8: Crimping Using Ua12Id Dieless Die Set
Refer to the connector manufacturer’s instructions. Failure to observe these warnings could result in 3. Clean the die seat area. severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 9: Cutting
4. Activate the hydraulic power source until the ram has advanced and the cut is completed. 5. Stop the power source and allow the ram to retract. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 10: Punching
Failure to wear eye protection could cause a component failure. result in serious eye injury from • Use only Greenlee punches, dies, and draw studs. flying debris or hydraulic oil. Other manufacturers’ components might not with- stand the forces generated by this punch driver. - Page 11 Refer to the illustrations on the following pages. 6. Determine and mark the exact location for the hole. Use a Greenlee Kwik Stepper drill bit to drill a hole ® that is slightly larger than the draw stud. This is the pilot hole.
- Page 12 Round Punches Metric: 95.2 mm to 143 mm 12185 Spacer Conduit Size: 3-1/2" to 5" 3037AV Bushing Actual Size: 4" to 5-5/8" 1557AA 1-1/8" Sleeve Punch Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 13 Metric: 19.1 mm x 29.0 mm to Threads with Flats 31.8 mm x 35.1 mm rectangular Inches: 0.750" x 1.140" to 1.250" x 1.380" rectangular Pilot Hole 60258 1/2" Counter Nut Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 14: Operation
3/8" Draw Stud 03248 Spacer Electronic Connector Panel Punches End with Long Threads Punch Threads with Flats 7/16" (11.1mm) 04638 Pilot Hole 3/8" Counter Nut Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 15: Die Selection
YA-A ACL/ACN 60176; 400 to Aluminum number provided with VACL BLUA YA-ATN 2ACL/2ACN 60230 to 750 kcmil: Lugs the connector. 60278 3 crimps Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 16: Additional U-Type Dies
* Required for knockout punches larger than 4" actual diameter. KD12-36 10206 U-654 KD12-37 10207 U-655 KD12-38 10208 U-658 KD12-39 10209 U-659 KD12-40 10210 U-998 Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 17: Cul And Ul Classified Crimps
RK12CX 12-ton Remote Tool cUL and UL Classified Crimps Crimps made with the Greenlee UA12ID dieless die and RK12CX crimping tool are cUL and UL classified on standard concentric, compressed, or compact stranded copper and aluminum cable with the connectors listed here. -
Page 18: Maintenance
Keep hands away from closing dies. ing to the instructions provided with the hydraulic Failure to observe this warning could power source. result in severe injury or death. Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 19: Illustration And Parts List
Coupler kit, 3/8" male ......1 Adapter disk ..........1 50118374 Adapter lock kit (includes 3, 16, 17) 52063244 Pin kit (includes 14 and two of item 18) Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 20 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...
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