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INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electric switch; do
not use any phone in your building.
•
Immediately call your gas supplier
from your neighbor's phone. Follow
the gas suppliers instructions.
•
If you cannot reach your gas
supplier call the fire department.
DO NOT STORE
OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Top Vent Direct Vent
Gas Fireplace
Models: DVA4136
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Installation Instructions and
������� �����
Homeowner's Manual
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C E R T I F I E D
10010270 6/08 Rev. 3
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Table of Contents
Related Manuals for Vermont Castings DVA4136
Summary of Contents for Vermont Castings DVA4136
- Page 1 Top Vent Direct Vent Gas Fireplace Models: DVA4136 INSTALLER/CONSUMER SAFETY INFORMATION PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
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Page 2: Table Of Contents
DVA4136 Series Direct Vent Gas Fireplace Table of Contents PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THIS APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. -
Page 3: Installation & Operating Instructions
����� ������ on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. �� ��� ����� ����� The DVA4136 has been approved for mobile home ����� ������� installations. ����� ����� ��������... -
Page 4: Requirements For The Commonwealth Of Massachusetts
DVA4136 Series Direct Vent Gas Fireplace Installation & Operating Instructions Inspection Requirements for the Commonwealth of Massachusetts The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not All gas fitting and installation of this heater shall only be approve the installation unless, upon inspection, the done by a licensed gas fitter or licensed plumber. -
Page 5: Fireplace Dimensions
DVA4136 Series Direct Vent Gas Fireplace Fireplace Dimensions 22���” 7���” Rough (575 mm) (191 mm) Opening Depth (178 mm) ” 45���” (1162 mm) Dia. 20���” (524 mm) (102 mm) ” 20���” Dia. (524 mm) 5/8” (16 mm) Recessed Nailing Flange ���”... -
Page 6: Locating Your Fireplace
DVA4136 Series Direct Vent Gas Fireplace Locating Your Fireplace Noncombstible Material Standoff 3/4” (19 mm) Scribe Moulding for use with CFM Cabinets Fireplace Louvre Assembly Fig. 2 Locate gas fireplace. LU584-T Top of Combustion Locating unit Chamber A - Flat on wall... -
Page 7: Hearth
DVA4136 Series Direct Vent Gas Fireplace Gas Specifications Hearth Max. Min. A hearth is not mandatory but is recommended for Input Input aesthetic purposes. We recommend a noncombustible Model Fuel Control BTU/h BTU/h hearth which projects out 12” (305mm) or more from... -
Page 8: Remote On/Off Switch
DVA4136 Series Direct Vent Gas Fireplace 1/2” Gas Supply EB-1 Electrical Box 1/2” NPT X 1/2” Flare Shut-off Valve The fireplace, when installed, must be elec- 3/8” Flex line trically connected and grounded in accord- (from valve) ance with local codes or, in the absence of local codes, with the current CSA C22.1... -
Page 9: Electronic Gas Control Valve
DVA4136 Series Direct Vent Gas Fireplace White or Green To Pilot Ignitor Green or White White or Orange Orange or White To Pilot Flame Sensor Step Motor Pilot Main Main Flame Module AF-4000 Main Learn Battery Button Back-Up Pack Blue... -
Page 10: General Venting Information
DVA4136 Series Direct Vent Gas Fireplace General Venting There must not be any obstruction such as bushes, Your fireplace is approved to be vented either through the side wall, or vertically through the roof. garden sheds, fences, decks or utility buildings within 24”... -
Page 11: General Venting Information-Termination Location
DVA4136 Series Direct Vent Gas Fireplace General Venting Information - Termination Location INSIDE CORNER DETAIL ����� ������ Fixed Operable Closed CFM145a AREA WHERE TERMINAL IS NOT PERMITTED VENT TERMINATION AIR SUPPLY INLET Canadian Installations US Installations CFM145a A = Clearance above grade, veranda, porch, 12”... -
Page 12: General Information On Assembling Vent Pipes
DVA4136 Series Direct Vent Gas Fireplace Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Alcove Applications* Outside Corner Combustible 6" (152 mm) Combustible 6" (152 mm) Noncombustible 2" (51 mm) Noncombustible 2" (51 mm) Balcony -... -
Page 13: How To Use The Vent Graph
3/08 must not exceed 8¹⁄₂’ (2.6 m). NOTE: The DVA4136 fireplace is shipped with a deflec- tor behind the rear log support. If the fireplace is set up with an extended vent configuration, it may be neces- sary to loosen the two (2) screws securing the rear log... -
Page 14: Vertical Sidewall Applications & Installation
DVA4136 Series Direct Vent Gas Fireplace Vertical Sidewall Applications (610 mm) Since it is very important that the vent- ing system maintain its balance between (305 mm) the combustion air intake and the flue 5' (1.5 m) gas exhaust, certain limitations as to vent configurations apply and must be strictly... - Page 15 DVA4136 Series Direct Vent Gas Fireplace Zero clearance sleeve is only required for Example: combustible walls. Elbow 1 = 90° Elbow 2 = 45° Elbow 3 = 45° STEP 3 Elbow 4 = 90° Place fireplace into position. (Fig. 20) Measure the ver- Total angular variation = 270°...
- Page 16 DVA4136 Series Direct Vent Gas Fireplace FP1241 FP1243 Fig. 21 Horizontal length requirement. Fig. 23 Apply high temperature sealant to collars or termina- tions. STEP 6 Support horizontal pipes every 3’ (914 mm) with metal Use appropriate length of pipe straps. Make sure the horizontal vent pipe is in- pipe sections - telescopic stalled on a level horizontal plane.
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Page 17: Below Grade Installations
DVA4136 Series Direct Vent Gas Fireplace Step 4 1. Establish vent hole through the wall. (Fig. 18) Install the 4” (102 mm) flex vent pipe to the appliance 2. Remove soil to a depth of approximately 16” (406 collar as described on Page 12. Secure the end with mm) below base of snorkel. -
Page 18: Vertical Through-The-Roof Applications & Installations
DVA4136 Series Direct Vent Gas Fireplace Example: Maximum horizontal length 0 x 45° elbows = 10’ (3 m) 1 x 45° elbows = 8¹⁄₂’ (2.6 m) 2 x 45° elbows = 7’ (2.1 m) • A minimum of an 8’ (2.4 m) vertical rise. - Page 19 DVA4136 Series Direct Vent Gas Fireplace Vertical Through-the-Roof Installation 1. Locate your fireplace. 2. Plumb to center of the (4” (102 mm) flue collar from ceiling above and mark position. 3. Cut opening equal to 9³⁄₈” x 9³⁄₈” (240 x 240 mm).
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Page 20: Venting Components
DVA4136 Series Direct Vent Gas Fireplace Venting Components Starter Kit - Model 7TDVSK - Sidewall Venting (Twist Lock Pipe) Model 7FDVSK - Sidewall Venting (Flex Vent Pipe) Models 7TDVTK/TV - Hot Touch Termination Kits Model 7TDVTVTK/TV - Cool Touch Termination Kit... -
Page 21: Operating Instructions
DVA4136 Series Direct Vent Gas Fireplace Operating Instructions above the glass door frame. (Fig. 35) After the Glass Information glass has been cleaned, reassemble the trim to the fireplace in reverse order. Only glass approved by CFM Corporation should be used on this fireplace. -
Page 22: Glass Cleaning
DVA4136 Series Direct Vent Gas Fireplace After the initial cleaning process the glass should be Glass Cleaning cleaned two or three times during each operating season depending on the environment in the house. It is necessary to periodically clean the glass. During Clean the glass after the first two weeks of... - Page 23 DVA4136 Series Direct Vent Gas Fireplace Rear Log (M1) Figure 38 LG510 Figure 39 3. Place the left log (M3) on ����� the left side of burner. (Fig. 39) Place the hole in the ��� ���� ��� bottom of the log over the �����...
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Page 24: Flame Characteristics
DVA4136 Series Direct Vent Gas Fireplace Top Right Log (M6) 5. Place the top center log (M4). Place the two (2) holes in the Figure 41 Top Center Log bottom of the log over the pins on (M4) the front log. The top of the log will rest against the rear log. - Page 25 DVA4136 Series Direct Vent Gas Fireplace Figure 44 LG515 ����� ��� ��� ������ ����� 10010270...
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Page 26: Lighting & Operating Instructions
DVA4136 Series Direct Vent Gas Fireplace Lighting & Operating Instructions For Fireplaces equipped with AF4000 Gas Valve Warning: If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury and loss of life. -
Page 27: Remote Control Transmitter Matrix
DVA4136 Series Direct Vent Gas Fireplace Remote Control Transmitter Operation Matrix Manual Mode Set Temperature: This will ONLY appear when the THERMOSTAT is activated Push MODE button for manual ON, the flame ICON will come on the LCD screen. The second push of the... - Page 28 DVA4136 Series Direct Vent Gas Fireplace Main Flame Modulation • You can press the "up" or the "down" to set your desired TIMER segment. The main flame modulation will use the step motor on • Once the timer is set to the desired number of the main gas valve.
- Page 29 DVA4136 Series Direct Vent Gas Fireplace Program Mode IMPORTANT NOTE TO UNDERSTAND: A short push of (PROG/ TIME) button will select/ The control of the appliance will be under the operate or de-activate the PROGRAM mode. A long SET TEMPERATURE of the thermostat. If the push (push &...
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Page 30: Troubleshooting
DVA4136 Series Direct Vent Gas Fireplace Troubleshooting AF4000 Valve If erratic system behavior is observed that cannot be resolved by the methods outlined below, ensure that there is not a transmitter with batteries installed that may be interfering. If a transmitter is packed with batteries installed, its buttons may be depressed sending a constant signal which can interfere with the transmission of desired signals. - Page 31 DVA4136 Series Direct Vent Gas Fireplace Troubleshooting AF4000 Valve (continued) Pilot will not light/stay lit • Verify the gas supply is turned on. • Verify the receiver is receiving the signal from the transmitter by listening for a beep from the receiver when ON is pressed on the transmitter. If you do not hear a beep, ensure the module has learned the transmitter (see above).
- Page 32 DVA4136 Series Direct Vent Gas Fireplace Troubleshooting AF4000 Valve (continued) • Ensure the CONTINUOUS PILOT switch on the control module (Fig. 45) is set Pilot flame is always on/ will to OFF. not extinguish • Verify the gas supply is turned on.
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Page 33: Fuel Conversion Instructions
DVA4136 Series Direct Vent Gas Fireplace Conversions must be completed by qualified personnel Fuel Conversion Instructions Pilot Location To convert the DVA4136 units for use with a different Burner Housing Remove Assembly gas follow these instructions. Before proceeding, turn Screws control knob on valve to “OFF”... - Page 34 DVA4136 Series Direct Vent Gas Fireplace 3. Install this air shutter to new mixer tube supplied with conversion kit using screw from old mixer tube. Allen Wrench Index Tab Refer to Table 2 to set shutter opening. 4. Using 2 screws, install new mixer tube and new...
- Page 35 DVA4136 Series Direct Vent Gas Fireplace Table 1 Injector Orifice Size Matrix Conversion to LP Minimum Burner Orifice Input (BTU/hr) Kit # Model Rate Screw Front Part # Rear Part # Minimum Maximum 10010369 DVA4136IN 57622 50996 7,100 38,000 10010519 (.039”)
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Page 36: Maintenance
DVA4136 Series Direct Vent Gas Fireplace Maintenance Burner and Burner Compartment To obtain proper operation, it is imperative that the pilot It is important to keep the burner and the burner com- and burner’s flame characteristics are steady, not lifting partment clean. -
Page 37: Replacement Parts
DVA4136 Series Direct Vent Gas Fireplace 6. Follow the “Burner Orifice Conversion” instructions to remove the burner only. 7. Remove the six (6) screws securing the glass light brackets to the firebox bottom. (Fig. 56) Glass 8. Remove the glass, noting the orientation of the gas- ket on the glass. - Page 38 DVA4136 Series Direct Vent Gas Fireplace 19a,b 18a,b 33a,b CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, with out notice. 10270 DVA4136 parts DVA4136 10/07 Units: GFYN5J0...
- Page 39 DVA4136 Series Direct Vent Gas Fireplace DVA4136 (continued) Ref. Description DVA4136 Log Set (complete) 10010267 Rear Log (M1) 10010261 Front Log (M2) 10010262 Left Log (M3) 10010263 Top Center Log (M4) 10010264 Top Right Log (M5) 10010265 Top Front Log (M6) 10010266 Volcanic Lava Rock Pkg.
- Page 40 DVA4136 Series Direct Vent Gas Fireplace DVA4136 (continued) Ref. Description DVA4136 Outer Collar Assembly 20011865 Gasket Plate Cover Flue Pipe 10002237 Burner Tray Gasket 20012346 Relief Plate Assembly (Burner Base) 10004192 Plate Relief w/Gasket Assembly 10002429 Shield Heat Pilot 10010144 24”...
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Page 41: Optional Accessories
DVA4136 Series Direct Vent Gas Fireplace Optional Accessories Method A Fan Kits Route the 6’ (1.8 m) lead fitted to the unit to a conve- FK12 Fan Assembly niently located wall socket. 1. Open louvre assembly bottom. Method B 2. Install FK12 fan in back of unit between hearth sup- If the EB-1 receptacle box (Pt. -
Page 42: Wiring Instructions
DVA4136 Series Direct Vent Gas Fireplace 4. Place the rear refractory panel in place. Locate the Wiring Instructions lower edge of the panel in the ledge formed by the top of the rear log support bracket. The fireplace, when installed, must be 5. -
Page 43: Warranty
DVA4136 Series Direct Vent Gas Fireplace PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY CFM Corporation (hereinafter referred to collectively as the Company) •... -
Page 44: Energuide
Efficiency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efficiency (%) Fan-ON (AFUE%) DVA4136IFN CFM Corporation 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www.cfmcorp.com...