Vermont Castings Chateau DVT38 Installation Instructions And Homeowner's Manual
Direct vent decorative gas appliance
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INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPER-
TY DAMAGE, PERSONAL INJURY
OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must
be performed by a qualified
installer, service agency or
the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch;
• Do not use any phone in your
building.
• Immediately call your gas supplier
from your neighborʼs phone. Follow
the gas suppliers instructions.
• If you cannot reach your gas
supplier call the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER FLAM-
MABLE VAPORS AND LIQUIDS
IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
Chateau™
Direct Vent Decorative
Gas Appliance
Model: DVT38, DVT44
C E RT I F I E D
CFM Specialty Home Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
Installation Instructions and
Homeownerʼs Manual
6081
DVT44
cover2
5/03
20006081 3/05 Rev. 7
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Table of Contents
Related Manuals for Vermont Castings Chateau DVT38
Summary of Contents for Vermont Castings Chateau DVT38
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Page 1: Safety Information
C E RT I F I E D INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER Chateau™ Direct Vent Decorative Gas Appliance Model: DVT38, DVT44 Installation Instructions and Homeownerʼs Manual CFM Specialty Home Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com •... -
Page 2: Table Of Contents
Chateau™ Please read the installation & operating instructions before using this appliance. Thank you and congratulations on your purchase of a Vermont Castings, Majestic Products fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty. Installation &... -
Page 3: Installation & Operating Instructions
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. The DVT38/44 has been approved for mobile home installations. IMPORTANT: PLEASE REVIEW THE FOLLOWING CAREFULLY Remove any plastic from parts before turning the fire-... -
Page 4: Fireplace Dimensions
Chateau™ 54" (1372mm) 3" (76mm) Fig. 2 Fireplace specifications and framing dimensions for DVT38. 57���" (1464mm) 3" (76mm) Fig. 3 Fireplace specifications and framing dimensions for the DVT44. Fireplace Dimensions - DVT38 11���" Rough (298mm) 17" (432mm) Opening Depth 25���"... -
Page 5: Clearance To Combustibles
Clearance to Combustibles Appliance Top Standoffs ...0” (0mm) Bottom ...0” (0mm) Side Standoffs ...0” (0mm) Back Standoffs ...0” (0mm) Venting Horizontal Termination through-a-side wall: Vertical Sections: Sides ...2¹⁄₂” (64mm) Horizontal Sections: Top ...3¹⁄₂” (89mm) Bottom ...1¹⁄₂” (38mm) Sides ...2¹⁄₂” (64mm) Vertical Vent Application: Sides ...1¹⁄₂”... -
Page 6: Framing & Finishing
Chateau™ Framing and Finishing NOTE: The valve box assembly must be installed in the same room as the fireplace. 1. Choose the unit location. 2. The unit is shipped with four (4) nailing flanges mounted to the sides near the front corners. (Fig. 5) 3. -
Page 7: Final Finishing
DVT38 / DVT44 Certified To ANSI Z21.50b-2002/CSA 2.22b-2002 Vented Gas Fireplace DVT38 Units: GF1HC0, GF1IC0, GF1AC0, GF1BC0 DVT44 Units: E21H00, E21I00, E21A00, E21B00 Gas Inlet and Manifold Pressures Natural Minimum Inlet Pressure 5.5”... -
Page 8: Remote On/Off Switch
Chateau™ 1/2” NPT X 1/2” Flare Shut-off Valve 1/2” Gas Supply FP297A Fig. 9 Typical gas supply installation. Always check for gas leaks with a mild soap and water solution applied with a FP297A brush no larger than 1” (25mm). Never ap- INSTA VENT FREE UVHB26 GAS SUPPLY ply soap and water solution with a spray... -
Page 9: General Venting
PILOT HONEYWELL IGNITION MODULE MV/VP PV BLACK WHITE WHITE To Receptacle Supplied in Valve Box NOVA SIT 822 VALVE 120 VAC RTN 24 VAC HOT WHITE BLACK WHITE BLACK GREEN 120 VAC HOT 24 VAC RET 40VA TRANSFORMER FP1367 Fig. 11 Honeywell ignition module. FP1367 Honeywell ignition rocker switch... -
Page 10: General Venting Information - Termination Location
Chateau™ General Venting Information - Termination Location VENT TERMINATION CFM145a A = Clearance above grade, veranda, porch, deck, or balcony B = Clearance to window or door that may be opened C = Clearance to permanently closed window D = Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (610mm) from the center line of the terminal... -
Page 11: Termination Clearances
Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6"(152mm) Noncombustible 2"(50mm) Balcony - with no side wall Combustible & Noncombustible 12"(305mm) Fig. 13 Termination clearances. Quick Reference for Fresh Air Restrictor Plate / Flue Baffle Application SK8DVSK Flue Restrictor Plate... -
Page 12: General Information Assembling Vent Pipes
Chateau™ General Information Assembling Vent Pipes SK8 Venting Pipes Canadian Installations: The venting system must be installed in accordance with the current CSA-B149 .1 installation code. USA Installations: The venting system must conform with local codes and/ or the current National Fuel Gas code ANSI Z223.1/ NFPA 54. -
Page 13: Sidewall Applications
#1 in some applications if needed. Refer to Pages 20 & 21, Figures 36 & 38 for restrictor plate installation and fresh air plate setting adjustment. DVT38 ONLY When using the horizontal starter vent kit, SK8DVSK, with liquid propane, do not use the restrictor plate. If using this vent kit with natural gas, the 3”... -
Page 14: Sidewall Installation
(2). These elbows can be installed in either the vertical or horizontal run. (Fig. (610mm) Wall Open- (610mm) (DVT44) X = 7ʼ3¹⁄₄” (2216mm) (DVT38) X = 6ʼ9⁷⁄₈” (2080mm) Fig. 18 Minimum vertical run / maximum horizontal run. FP1237a DVT44 horizontal plane 4/03 Fig. -
Page 15: Use Of Restrictor Plates For Vertical Venting Applications
Vent Opening for Combustible Wall 16¹⁄₄” (413mm) 16¹⁄₄” (413mm) Fireplace Hearth Vent Opening for Noncombustible Wall 11¹⁄₄” (286mm) Fig. 21 Locate vent opening on wall. Adjustable Zero Clearance Sleeve VO584-100 Vent Opening 2/99 djt #8 Screws (2) Fig. 22 Adjustable zero clearance sleeve. STEP 4 Place fireplace into position. -
Page 16: Vertical Through-The-Roof Applications
(Fig. 27) Refer to Pages 20 & 21, Figures 36 & 38 for restrictor plate installation and fresh air restrictor plate adjustment. DVT44 - Natural or LP Use 6���" DVT38 - Natural or LP Use 5���" Fresh Air Restrictor Plate Setting 30ʼ to 40ʼ... -
Page 17: Vertical Through-The-Roof Installation
This Gas Fireplace has been approved for, • Vertical installations up to 40ʼ (12m) in height. Up to a 20ʼ (6m) horizontal vent run can be installed within the vent system using a maximum of three (3) 90° elbows. (Fig. 29) •... - Page 18 Chateau™ Attic Installation Ceiling Installation Fig. 31 Installing firestop spacer. FP593 SR/C Attic 11/20/97 Insulation Shield Base Flanges Ceiling Fig. 32 Attic shield installation. FP263 MBUF 5/9/96 Elbow Strap Nails (4) Firestop Spacer Joist Angled Strap Joist Fig. 33 Attach straps to a structural framing member. Firestop Spacer Nails (4) FP593...
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Page 19: Chimney Components
Component Horizontal Starter Kit SK8 Chimney Sections SK8 Chimney Elbows Firestop Zero Clearance Sleeve Attic Insulation Shield Chimney Support Round Top Termination Round Top Termination - Extended Flashing Housing Extensions Chase Top Housing Chase Top Housing Horizontal Termination NOTE: The 24”-40” telescopic pipe is only intended for use with the SK8DVSK. * Factory unitized elbow 20006081 Chimney Components... -
Page 20: Operating Instructions
Using the two (2) screws provided along with the restic- tor plate shipped with the logset, fasten the restrictor plate to the firebox top through the front of the unit. (Fig. DVT38 Use tin snips to cut along inner slots to make 3”... -
Page 21: Ceramic Refractory Installation
Fresh Air Restrictor Plate Adjustment 1. Remove the glass. 2. Remove the logs, andirons and fettle. 3. Remove one side refractory (right or left) and re- move the rear upper and lower refractory in reverse order of installation. (Refer to “Ceramic Refractory Installation”... -
Page 22: Log, Lava Rock And Ember Placement
For the DVT38, the log is placed the same, Fettle however the end will not come through the fettle. - Page 23 Fig. 45 Place logs left front and right front. 20006081 LG295 front logs Log Top Left F6 LG294 Fig. 46 Place middle logs. Fig. 47 DVT44 logset. Fig. 48 DVT38 logset. LG295 Chateau™ Log Top Middle F5 Log Top Right LG296 LG296 top logs 5/27/03 djt...
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Page 24: Flame & Temperature Adjustment
3/8" - 1/2" Fig. 50 Correct pilot flame appearance. FP1229a Pilot flames 4/03 Turn clockwise to decrease flame height Fig. 51 DVT44 burner flame pattern. Fig. 52 DVT38 burner flame pattern. FP1229a LG290 LG290 DVT44 Log flames 5/28/03 djt LG316 LG316... -
Page 25: Lighting And Operating Instructions (Standing Pilot Models)
Lighting And Operating Instructions FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lit manually. -
Page 26: Lighting And Operating Instructions (Electronic Ignition Models)
Chateau™ Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) Warning: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury and loss of life. FOR YOUR SAFETY READ THE FOLLOWING WARNINGS A. -
Page 27: Troubleshooting
NOTE: Before trouble shooting the gas control system, be sure external gas shut off is in the “On” position. Symptom 1. Spark ignitor will not light A. Defective or misaligned electrode at pilot B. Defective ignitor (Push Button) 2. Pilot will not stay lit after A. - Page 28 Chateau™ Troubleshooting the Gas Control System SIT 822 Valve with a Honeywell Electronic Ignitor START • Turn Gas Supply Off • Turn On/Off Switch To Call For Heat "on" Power To Module (24V Normal) Spark Across Ignitor Sensor Gap • Turn Gas On Pilot Burner Lights? Spark Stops When Pilot Is Lit?
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Page 29: Fuel Conversion
WARNING! This conversion kit shall be installed by a qualified service agency in accordance with the manufacturerʼs instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or pro- duction of carbon monoxide may result causing property damage, personal injury or loss of life. - Page 30 Chateau™ 10. Install the conversion orifice. 11. Reinstall pilot hood. Be sure to align hood with index tab. 12. Open the control panel and remove the cover by removing two (2) screws. While holding the valve cover plate with one hand, disconnect the wiring to the switch and the pilot indicator.
- Page 31 Kit # Model Front 20006987 DVT38RP 20006412 DVT44RP Kit # Model Front 20006988 DVT38RN 20006414 DVT44RN 20006081 Table 1 Injector Orifice Size Matrix Conversion to Natural Gas Burner Orifice Part # Middle Part # 30000336 30000336 30000331 30000336 Conversion to LP Burner Orifice Part # Middle...
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Page 32: Maintenance
Chateau™ Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and refit the logs as per the instructions in this manual. -
Page 33: Replacement Parts
12a,b 12c,d � � CFM Specialty Home Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DVT38, DVT44 20006081 13c,d 13a,b 28a,b 6081 DVT44 parts 5/28/03 djt Chateau™... - Page 34 Chateau™ DVT38, DVT44 (continued) Ref. Description Log Set (Complete) Log Rear F1 Log Right Front F2 Log Left Front F3 Log Top Right F4 Log Top Middle F5 Log Top Left F6 Small Lava Rock Package Volcanic Rock Bag of Glowing Embers...
- Page 35 DVT38, DVT44 (continued) Ref. Description 16b. Electrode Ignitor 79” EN/EP Sensing Electrode 79” Transformer Ignitor Module Honeywell 58600B1025 Glass Frame Assembly Knob Extension Pilot/Stat Knob Extension HI/LO Pilot Indicator Ignitor Module Pilot Indicator Plug Switch Rocker Spark Cable Connection 28a.
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Page 36: Optional Accessories
(For use in Canada ONLY) Full Surround Mantel The Chateau Full Surround has been designed for in- stallation with the DVT38 and DVT44 Chateau fireplac- es. Hinged face panels on the surround allow access to the fireplace control box and gas valve. Accurate fram- ing of the fireplace is critical to proper installation. - Page 37 Chateau™ 20006081...
- Page 38 Chateau™ 20006081...
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Page 39: Warranty
PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY Vermont Castings, Majestic ProductSs (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to... - Page 40 Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) DVT38RN DVT38RP DVT38EN DVT38EP DVT44RN DVT44RP DVT44EN DVT44EP CFM Specialty Home Products 410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www.majesticproducts.com • www.vermontcastings.com 47.1 47.1 48.2 48.2 50.1 50.1...