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INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING
PROPERTY DAMAGE, PER-
SONAL INJURY OR LOSS OF
LIFE.
FOR YOUR SAFETY
Installation and service must
be performed by a qualified
installer, service agency or
the gas supplier.
WHAT TO DO IF YOU SMELL
GAS:
•
Do not try to light any
appliance.
•
Do not touch any electric
switch; do not use any phone in
your building.
•
Immediately call your gas
supplier from your neighbor's
phone. Follow the gas suppliers
instructions.
•
If you cannot reach your gas
supplier call the fire
department.
DO NOT STORE
OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS
AND LIQUIDS IN THE VICINITY
OF THIS OR ANY OTHER
APPLIANCE.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
10004920
Vermont Castings, Majestic Products: DVR33
Rear Vented
Direct Vent Gas Fireplace
Model:
DVR33
Homeowner's Installation and
Operating Manual
Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
2823
10004920 01/03 Rev.0
1
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Summary of Contents for Vermont Castings DVR33
- Page 1 OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER 10004920 Vermont Castings, Majestic Products: DVR33 Rear Vented Direct Vent Gas Fireplace Model: DVR33 Homeowner's Installation and...
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Page 2: Table Of Contents
Vertical Sidewall Application/ Installation ... 14 – 17 Below Grade Installation ... 17, 18 Vertical Through-the-Roof Applications & Installations ... 18, 19 DVR33 Bracket Restricter Installation ... 20 Twist Lock/ Crimped End Venting Components ... 21, 22 Operating Instructions Glass Information ... 23 Louvre Removal ... -
Page 3: Installation And Operating Instructions
14. When the fireplace is not in use it is recommended that the gas valve be left in the OFF position. 10004920 Vermont Castings, Majestic Products: DVR33 PROPOSITION 65 WARNING Fuels used in gas, wood-burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. -
Page 4: Fireplace Dimensions
Vermont Castings, Majestic Products: DVR33 " (13mm) Fig. 2 Fireplace specifications and framing dimensions. Fireplace Dimensions Rough Opening Depth Rough Opening Width 33 " Rough Opening Height Electrical Access " (52mm) Appliance Dimensions 33” ” ” 31” ” ” ”... -
Page 5: Clearance To Combustibles
8" (203 mm) 6" (152 mm) 4" (101 mm) 2" ( 50 mm ) Fig. 4a Combustible mantel leg minimum installation 10004920 Vermont Castings, Majestic Products: DVR33 0” (0 mm) 0” (0 mm) 0” (0 mm) 0” (0 mm) Black Surround Face 1”... -
Page 6: Framing & Finishing
Vermont Castings, Majestic Products: DVR33 Framing and Finishing Check fireplace to make sure it is levelled and properly positioned. 1. Choose the unit location. 2. Place the unit into position and secure it to the floor with 1.5” (38 mm) screws, or nails. The holes to... -
Page 7: Gas Line Installation
(Fig. 6). See the gas specification for pressure details and ratings. 10004920 Vermont Castings, Majestic Products: DVR33 1. Thread the wiring through the electrical knockout located on either side of the unit. Take care not to cut the wire or insulation on metal edges. -
Page 8: Eb-1 Electrical Box
Vermont Castings, Majestic Products: DVR33 EB-1 Electrical Box The fireplace, when installed, must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code For USA installations, follow the local codes and the national electrical code ANSI/NFPA No. -
Page 9: Electronic Gas Control Valve
There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination hood. 10004920 Vermont Castings, Majestic Products: DVR33 PILOT HONEYWELL IGNITION MODULE MV/VP PV ORANGE... -
Page 10: General Venting Information-Termination Location
Vermont Castings, Majestic Products: DVR33 General Venting Information–Termination Location VENT TERMINATION A = Clearance above grade, veranda, porch, deck or balcony B = Clearance to window/door that may be opened 6 in. (15 cm) for appliances <10,000 Btuh 6 in. (15 cm) for appliances <10,000 Btuh... -
Page 11: General Information For Connecting Vent Pipes
The venting system must conform to local codes and/ or the current National Fuel Code ANSI Z223.1. Only venting components manufactured by Vermont Castings, Majestic Products may be used in Direct Vent systems. 10004920 Vermont Castings, Majestic Products: DVR33 Outside Corner Combustible 6"(152mm) Noncombustible 2"(50mm) -
Page 12: Twist Lock Pipes
Vermont Castings, Majestic Products: DVR33 Twist Lock Pipes When using Vermont Castings, Majestic Products twist-lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant... - Page 13 (Fig. 18). Attach the termination to the wall as outlined in the instruction sheet supplied with the termination. 10004920 Vermont Castings, Majestic Products: DVR33 Finished These ends screwed to appliance...
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Page 14: How To Use The Vent Graph
Vermont Castings, Majestic Products: DVR33 How To Use the Vent Graph The Vent Graph should be read in conjunction with the following vent installation instructions to determine the relationship between the vertical and horizontal dimensions of the vent system. 1. Determine the height of the center of the horizontal vent pipe exiting through the outer wall. - Page 15 Fig. 22 Maximum vent run with elbows. 10004920 Vermont Castings, Majestic Products: DVR33 As shown in Fig. 22, the total of dimension A and B is not to be greater than 17’ (5.2 m). • The maximum number of 45˚ elbows permitted per side wall installation is two (2).
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Page 16: Vertical Sidewall Installation
Vermont Castings, Majestic Products: DVR33 Vertical Sidewall Installation Step 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. -
Page 17: Below Grade Installation
10004920 Vermont Castings, Majestic Products: DVR33 If installing a snorkel, a minimum 24” (610 mm) vertical rise is necessary. The maximum horizontal run with the 24” (610 mm) vertical pipe is 36” (915 mm). This measurement is taken from the collar of the fireplace (or transition elbow) to the face of the exterior wall. -
Page 18: Vertical Through-The-Roof Applications & Installations
Vermont Castings, Majestic Products: DVR33 If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall first, then secure to snorkel with self drilling #8 x 1/2 sheet metal screws. It will be necessary to extend vent pipes out as far as the protruding wall face (Fig. -
Page 19: Vertical Through-The-Roof Installation
11" 11" Ceiling Installation Joist Nails (4) Fig. 32 Attic insulation shield and firestop spacer. 10004920 Vermont Castings, Majestic Products: DVR33 Typical Roof ” (240 mm x Support Application ” x 9 1 (240 mm x Fig. 32 Venting supports. -
Page 20: Dvr33 Bracket Restricter Installation
Vermont Castings, Majestic Products: DVR33 DVR33 Bracket Restricter Installation NOTES: When installing DVR33 with a vertical through-the-roof configured flue system, the bracket restricter supplied with the appliance (part# 10002910) should be fitted to the appliance at installation. For DVR33 numbers A12H00, A12I00,... -
Page 21: Twist Lock Venting Components
10004920 Vermont Castings, Majestic Products: DVR33 Twist Lock Venting Components 7DVRVT - Through-the-Wall Rear Vent Termination Starter Kit-Model 7TDVSK - Sidewall Venting Starter Kit-Model 7TDVSKV - Vertical Venting Starter Kit-Model 7TDVSKS - Snorkel Kit 45˚ elbow kit 90˚ Transition elbow kit... -
Page 22: Twist Lock/ Crimped End Venting Components
Vermont Castings, Majestic Products: DVR33 Crimped End Venting Components 7DVRVT - Through the wall Rear Vent Termination Starter Kit-Model 7DVSK - Sidewall Venting Starter Kit-Model 7TDVSKV - Vertical Venting Starter Kit-Model 7TDVSKS-Snorkel Kit 45˚ elbow kit 90˚ Transition elbow kit... -
Page 23: Operating Instructions
5. Release the two clamps along lower edge of the frame by pulling down on clamp handles (Fig. 39). 10004920 Vermont Castings, Majestic Products: DVR33 Operating Instructions 6. Tilt window frame assembly out slightly at the bottom, lift the frame up and away from the fireplace. -
Page 24: Installation Of Logs And Lava Rock Material
Do not place this material on the burner tiles. Fig. 41 DVR33 Log Set Assembly. NOTE: Glowing lava rock for DVR33 is only Flame and Temperature Adjustment RN/RP and EN/EP Models For units equipped with ‘HI/LO’ valves the flame adjustment is accomplished by rotating the ‘HI/LO’... -
Page 25: Flame Characteristics
SIT_pilot Fig. 43 Correct pilot flame appearance. Fig. 44 Correct burner flame appearance. 10004920 Vermont Castings, Majestic Products: DVR33 Inspecting the Venting System This appliance venting system is designed and constructed to develop a positive flow adequate to remove flow gases to the outside atmosphere. -
Page 26: Lighting And Operating Instructions
Vermont Castings, Majestic Products: DVR33 Lighting and Operating Instructions FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This heater has a pilot which must be lit manu- ally. -
Page 27: Lighting And Operating Instructions
Turn the shut-off valve on the flexible gas line to the “OFF” position. 10004920 Vermont Castings, Majestic Products: DVR33 Lighting and Operating Instructions If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury and loss of life. -
Page 28: Troubleshooting Guides
Vermont Castings, Majestic Products: DVR33 Troubleshooting – Honeywell Millivolt Valve Window Frame Assembly Should be Removed Before Service Work START Gas Supply ON Pilot lights with Piezo igniter PILOT STAYS LIT PILOT LIGHTS MAIN BURNER SYSTEM OK CHECK • Supply line hooked up •... -
Page 29: Troubleshooting The Gas Control System
D. Defective automatic valve 4. Frequent pilot outage A. Pilot flame may be too low problem. B. Possible blockage of the vent 10004920 Vermont Castings, Majestic Products: DVR33 SIT NOVA 820 MILLIVOLT VALVE POSSIBLE CAUSES electrode at pilot. (thermocouple), remote wall switch. - Page 30 Vermont Castings, Majestic Products: DVR33 Troubleshooting the Gas Control System START TURN GAS SUPPLY OFF TURN ON/OFF SWITCH TO CALL FOR HEAT POWER TO MODULE (24V NORMAL) APRK ACROSS IGNITOR SENSOR GAP TURN GAS ON PILOT BURNER LIGHTS? SPARK STOPS WHEN...
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Page 31: Fuel Conversion Instructions
Install the enclosed identification label (F) to the valve body where it can be easily seen. 10004920 Vermont Castings, Majestic Products: DVR33 Honeywell Gas Control Valve (Fig. 48): The Honeywell valve fitted to this unit is suitable for use with LP or Natural Gas. It is converted to the required gas application by installation of a color coded “conversion screw.”... -
Page 32: General Maintenance
Vermont Castings, Majestic Products: DVR33 Regulator Cap Honeywell Gas Valve Fig. 48 Honeywell gas valve conversion. Maintenance General Maintenance Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. -
Page 33: Parts Pictorial
Vermont Castings, Majestic Products: DVR33 3a/b 4a/b 5a/b 22a/b 21a/b 20a/b 4920 DVR33 parts Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DVR33... -
Page 34: Parts Number List
Vermont Castings, Majestic Products: DVR33 Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DVR33 (Items marked with ‘*’ are not shown in the parts illustration.) Ref. - Page 35 Fan Speed Control (from FK-24 Option) Knob Fan Speed Control (from FK-24 Option) Sensor w/ Box and Wire (from FK-24 Option) Fan Assembly (FK-12 Option) Window Frame Assembly (no glass) 10004920 Vermont Castings, Majestic Products: DVR33 10002264 10002265 10002387 10002388 10001741...
- Page 36 Vermont Castings, Majestic Products: DVR33 DVR33 (continued) (Items marked ‘*’ are not shown in the parts illustration.) Ref. Description Window Glass with Gasket Assy Gasket Window Replacement Clamp Frame Window Window Trim Polished Brass with Magnets Top Louvre Assembly Bottom Louvre Assembly...
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Page 37: Optional Accessories
4. Connect the power supply in one of two ways: 10004920 Vermont Castings, Majestic Products: DVR33 Optional Accessories Method A Route the 6’ (1.8 m) lead fitted to the unit to a conveniently located wall socket. -
Page 38: Remote Controls
Fig. 52 Install ceramic refractory panels. Kit Model DVR33CR Fig. 53 Place the rear panel on rear support brackets. Bay window kits are available for model DVR33 fireplace. Installation 1. Remove the existing louvre assembly bottom complete with the hinges. -
Page 39: Decorative Frame Trims
Bottom Brass Trim Screws Fig. 54 Bay window. 10004920 Vermont Castings, Majestic Products: DVR33 Louvre Assembly Top A selection of decorative frame trim kits are available for mounting around the outside of the appliance to Window enhance its visual effect on the room. Installation... -
Page 40: Limited Lifetime Warranty
PRODUCT COVERED BY THIS WARRANTY All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner. BASIC WARRANTY The Vermont Castings , Majestic Products Company (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the...
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