Toshiba e-STUDIO202S Service Manual

Toshiba e-STUDIO202S Service Manual

Multifunctional digital systems
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SERVICE MANUAL

MULTIFUNCTIONAL DIGITAL SYSTEMS
e-STUDIO202S
Model: DP-2021
Publish Date: July 2008
File No. SME080001A0
R080621G0400-TTEC
Ver01_2008-09

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Summary of Contents for Toshiba e-STUDIO202S

  • Page 1: Service Manual

    SERVICE MANUAL MULTIFUNCTIONAL DIGITAL SYSTEMS e-STUDIO202S Model: DP-2021 Publish Date: July 2008 File No. SME080001A0 R080621G0400-TTEC Ver01_2008-09...
  • Page 2 © 2008 TOSHIBA TEC CORPORATION All rights reserved Under the copyright laws, this manual cannot be reproduced in any form without prior written permission of TOSHIBA TEC CORPORATION. No patent liability is assumed, however, with respect to the use of the information contained herein.
  • Page 3 GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND SERVICE FOR e-STUDIO202S The installation and service should be done by a qualified service technician. 1. Transportation/Installation When transporting/installing the machine, be sure to use the positions as indicated below. The machine is quite heavy and weighs approximately 16.8 kg (37 lb.), therefore pay full atten- tion when handling it.
  • Page 4 Be sure to handle/install them properly. If these parts are shorted circuit and/or made their functions out, they may burn down, for instance, and may result in fatal accidents. Do not allow a short circuit to occur. Do not use the parts not recommended by Toshiba TEC Corpora- tion.
  • Page 5 CAUTION This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and IEC60825-1. This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
  • Page 6 At the production line, the output power Caution of the scanner unit is adjusted to 0.18 This product contains a low power laser MILLI-WATT PLUS 20 PCTS and is device. To ensure continued safety do not maintained constant by the operation of remove any cover or attempt to gain access the Automatic Power Control (APC).
  • Page 7: Table Of Contents

    CONTENTS GENERAL A. List..........8-5 B.
  • Page 8: Major Functions

    Auto duplex copy/print function Shifter: Job separator function USB: Interface port (USB) RJ45: Interface port (Network) FAX: FAX function. Descriptions of table : Standard provision : No function or no option available Opt: Option e-STUDIO202S (Options) MR-2018 MY-1034 e-STUDIO202S GENERAL 1 - 1...
  • Page 9: Specifications

    Saw-tooth charging with a grid, / (-) scorotron discharge Transfer system (+) DC corotron system Separation system (-) DC corotron system Developing Developing system Dry, 2-component magnetic brush development system Cleaning Cleaning system Counter blade system (Counter to rotation) e-STUDIO202S SPECIFICATIONS 2 - 1...
  • Page 10: Copy Performance

    "Selection of copy start state" set to ON in the user programs (A4 (8-1/2" x 11"), paper fed from paper tray). The first-copy time may vary depending on machine operating conditions and ambient conditions such as temperature. e-STUDIO202S SPECIFICATIONS 2 - 2...
  • Page 11: Gdi Printer

    Scanner utility Button Manager / Desktop Document Manager / Composer Scan key/lamp Duplex scan Supported OS Win 98 / Me / 2000 / XP / Vista Void area WHQL supported Yes *1 *1: By running change e-STUDIO202S SPECIFICATIONS 2 - 3...
  • Page 12: Consumable Parts

    One carton of the (25K x 10Pcs) D-2021 includes 10 developers. × 1 25K Drum kit Drum OD-1200 One carton of the × 1 collective package Drum fixing plate includes 10 units of the OD-1200. e-STUDIO202S CONSUMABLE PARTS 3 - 1...
  • Page 13: Environmental

    40˚C (4) Supply storage condition Production control Humidity (RH) label attachment position –5˚C 45˚C Production control label attachment position(*1) *1: The production control label is not attached to the cartridge of a China product. e-STUDIO202S CONSUMABLE PARTS 3 - 2...
  • Page 14: Toner Cartridge Replacement

    3) Carefully pull out Toner unit from the copier. 4) Put Toner unit in a collection bag immediately after removing it from the copier Note: Never carry exposed Toner unit. Be sure to put it in the col- lection bag. e-STUDIO202S CONSUMABLE PARTS 3 - 3...
  • Page 15: External Views And Internal Structures

    11 Paper output tray extension 12 Power switch 13 Handle 14 Power cord 2. Internal Toner cartridge Drum cartridge Front cover Side cover Fusing unit release lever Transfer charger Charger cleaner e-STUDIO202S EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 1...
  • Page 16: Operation Panel

    Indicates the unit is ready for printing or scanning is Power save indicator being performed. (On line) Blinking: Printing or data is being received from a computer. Off: Copying is being performed. (Off line) e-STUDIO202S EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 2...
  • Page 17 OCR (if an OCR program is installed) Microsoft Word (if installed) 4) Press the start ( ) key. Scanning will start and the scanned data will be transferred to the application. e-STUDIO202S EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 3...
  • Page 18: Motors And Solenoids

    Cools the optical, fusing section. Resist roller solenoid Resist roller rotation control solenoid Paper feed solenoid CPFS1 Cassette Paper feed solenoid 1 Multi paper feed solenoid MPFS Multi manual pages feed solenoid e-STUDIO202S EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 4...
  • Page 19: Sensors And Switches

    PPD1 sensor PPD1 Transmission sensor Paper transport detection 1 "L" at paper pass Door switch Micro-switch Door open/close detection 1 or 0V of 24V at door open (safety switch for 24V) e-STUDIO202S EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 5...
  • Page 20: Pwb Unit

    CCD sensor PWB For image scanning LSU motor PWB For polygon motor drive TCS PWB For toner sensor control LSU PWB For laser control Power PWB AC power input, DC voltage control e-STUDIO202S EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 6...
  • Page 21: Cross Sectional View

    Transport the paper from the manual paper feed port. PS roller unit Takes synchronization between the lead edge and the rear edge of the paper. Paper feed roller Picks up a sheet of paper from the cassette. e-STUDIO202S EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 7...
  • Page 22: Unpacking And Installation

    Also make certain the outlet is properly grounded. Be sure to allow the required space around the machine for servic- Software CD-ROM ing and proper ventilation. 20cm (8") 20cm (8") Drum cartridge (installed in unit) 10cm 10cm (4") (4") e-STUDIO202S UNPACKING AND INSTALLATION 5 - 1...
  • Page 23: Unpacking

    (A) and turn the center knob counter-clockwise 90 degrees until you hear a click. 7) Remove the screw (1 pc). 8) Remove Upper developer unit. 6. Developer unit installation 1) Open the multi-bypass tray, and then open the side cover. e-STUDIO202S UNPACKING AND INSTALLATION 5 - 2...
  • Page 24: Toner Cartridge Installation

    Developer unit and the machine with a may drop and Toner unit may drop. screw. 7) Completion of Toner unit installation 15) Completion of Developer unit installation Close the front and side cabinets. e-STUDIO202S UNPACKING AND INSTALLATION 5 - 3...
  • Page 25: Loading Paper

    Install the software according to the Operation Manual. e-STUDIO202S UNPACKING AND INSTALLATION 5 - 4...
  • Page 26: Connecting The Interface Cable

    C. Attachment method Turn the main switch to the "OFF" position and remove the power plug from the outlet. 1) Remove the document cover. Remove the document cover from the copier. e-STUDIO202S UNPACKING AND INSTALLATION 5 - 5...
  • Page 27 Align the edge of the mylar to the R part (the yellow line in the diagram below). diagram below) so that the hole of the metal plate is covered as much as possible. Stick the excessive part on the side. e-STUDIO202S UNPACKING AND INSTALLATION 5 - 6...
  • Page 28 Press and attach the cushion aligning it to the metal plate so that there will be no gap between them. 8) Bend the edge of the Scanner motor lower mylar and stick together. Stick together. Stick together. e-STUDIO202S UNPACKING AND INSTALLATION 5 - 7...
  • Page 29 Note: The hole under the motor unit should be covered. Attach the cushion to cover the gap between the mylar and the metal plate (the yellow mark). Stick the lower part of the cushion to the mylar, too. e-STUDIO202S UNPACKING AND INSTALLATION 5 - 8...
  • Page 30 Attach the cushion leaving 3 - 7mm from the edge so that the gap between the Fan housing cushion and the filter of the rear cabinet is filled for sure. 14) Attach the parts removed in the items 1), 2), and 3). e-STUDIO202S UNPACKING AND INSTALLATION 5 - 9...
  • Page 31: Copy Process

    Waste toner box To face Synchronization Paper release Fusing Separation Transfer Manual feed down tray with drum Heat roller Electrode Transfer charger Cassette paper feed Transfer high Heater lamp voltage unit Print process Paper transport route e-STUDIO202S COPY PROCESS 6 - 1...
  • Page 32: Outline Of Print Process

    A uniform negative charge is applied over the OPC drum surface Non-image area Image area by the main charging unit. Stable potential is maintained by means of the Scorotron charger. Positive charges are generated in the aluminum layer. About DC5.5KV ( 580V/ 400V) e-STUDIO202S COPY PROCESS 6 - 2...
  • Page 33 It is transported to the waste toner collecting sec- tion in the cleaning unit by the waste toner transport roller. Toner is attracted over the shadowed area because of the develop- ing bias. e-STUDIO202S COPY PROCESS 6 - 3 08/09...
  • Page 34 Voltage added to the screen grid can be selected, high and low. To make it easily understood, the figure below shows voltage transi- tion at the developer unit. START STOP Print potential Toner attract Developing bias potential Drum potential High Time e-STUDIO202S COPY PROCESS 6 - 4...
  • Page 35: Operational Descriptions

    5) The LSU emits laser beams according to the print data. (Electrical signals are converted into photo signals.) 6) The laser beams are radiated through the polygon mirror and various lenses to the OPC drum. e-STUDIO202S OPERATIONAL DESCRIPTIONS 7 - 1...
  • Page 36: Scanner Section

    473 through the idle gear, the pulley gear, the belt 190, and the idle pulley to drive the optical unit. Scanner motor Pulley gear Idle pulley Belt 473 Belt 190 Optical unit Shaft Idle gear Table glass e-STUDIO202S OPERATIONAL DESCRIPTIONS 7 - 2...
  • Page 37: Laser Unit

    (Refer to the figure below.) Makes the laser scanning speeds at both ends of the drum same as each other. a ≠ b ≠ c d = e = f f θ LENS e-STUDIO202S OPERATIONAL DESCRIPTIONS 7 - 3...
  • Page 38: General Description

    Level of the thermistor is controlled by the main PWB. Triac (in the power supply unit) With the signal from the main PWB, the triac is controlled on and off. (power supply PWB) e-STUDIO202S OPERATIONAL DESCRIPTIONS 7 - 4...
  • Page 39 4) After more than half rotation of the pick-up roller, the paper feed latch is brought in contact with a notch on the clutch sleeve, stopping rotation of the pick-up roller. e-STUDIO202S OPERATIONAL DESCRIPTIONS 7 - 5...
  • Page 40 (Refer to 7-5 - 8.) manual take-up roller is pressed to the surface of the paper to 5) The solenoid turns off to close the gate and return to the initial start paper feeding. state. MPFS MPFS e-STUDIO202S OPERATIONAL DESCRIPTIONS 7 - 6...
  • Page 41 POD jam POD does not turn on within 2.9 sec after turning on the resist roller. POD does not turn off within 1.5 sec - 2.7 sec after turning off PPD2. e-STUDIO202S OPERATIONAL DESCRIPTIONS 7 - 7...
  • Page 42: Disassembly And Assembly

    Part name Ref. Drum Transfer charger unit Charger wire B. Drum replacement 1) Remove the drum cover. (4 Lock Tabs) 5) Remove the cleaning blade. Note: Dispose the cleaning blade which was removed. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 1...
  • Page 43 Attach the drum so that its position with the sub blade is as Do not put the mocket under the cleaning blade. shown. Do not put the mocket on the sub blade. Do not press the sub blade with the mocket. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 2...
  • Page 44: Disassembly Procedure

    Lock pawl rear Transfer charger Lock pawl front D. Assembly procedure For assembly, reverse the disassembly procedure. E. Charger wire cleaning 1) Remove the charger cleaner from the manual paper feed unit. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 3...
  • Page 45: Charger Wire Replacement

    Fig.1 • The spring hook section (charger wire winding section) must be in the range of the projection section. • Be careful not to twist the charger wire. Charger wire Protrusion 1.5mm Fig.1 e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 4...
  • Page 46: Assembly Procedure

    9) Remove the table glass. A. List Part name Ref. Copy lamp unit Copy lamp Lens unit B. Disassembly procedure 1) Remove four screws, and remove the rear cabinet and the rear cabinet cover. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 5...
  • Page 47: Assembly Procedure

    14) Remove the rod. Note: Attach the FFC to fit with the marking line. Marking line 15) Lift the rear side of the carriage, remove the belt and the con- nector, and remove the carriage. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 6...
  • Page 48: Fusing Section

    5) Remove the three screws, remove the fusing cover lower on the right side, and open the heat roller section. 3) Cut the binding band, remove the screw, and remove the ther- mistor. Thermistor e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 7 08/09...
  • Page 49 If the fusing lower earth spring is once deformed, the earth function may not work properly. Replace the deformed spring with a new one. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 8 08/09...
  • Page 50 Note: Apply grease to the sections specified with an asterisk (∗). Grease: "JFE552" Pressure roller 7) Remove the parts from the heat roller. Note: Apply grease to the sections specified with ∗1. Grease: "JFE552" Apply grease "GU-2" ∗ to the fusing gear surface e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 9...
  • Page 51: Assembly Procedure

    Intermediate frame unit Paper feed roller B. Disassembly procedure 1) Remove two screws, and remove the hinge guide R. 2) Disconnect the connector. (2 positions) 3) Remove five screws, and remove the scanner unit. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 10...
  • Page 52 8) Remove two springs and open the intermediate frame unit. transport detection sensor (PPD2). 7) Remove two screws and remove the toner motor. 9) Remove the pulleys on the both sides and remove the paper exit roller. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 11...
  • Page 53 10) Pull out the paper exit roller knob and remove the belt. 12) Remove the paper exit roller. 13) Remove the harness guide. 11) Release the belt pulley lock and remove the belt pulley bear- ing. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 12...
  • Page 54 [Note for assembling the LSU] When installing the LSU, turn the LSU clockwise and fix with screws in order to provide an attachment backlash in the proper direction. Observe the following sequence of fixing screws. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 13...
  • Page 55 19) Remove two screws and remove the fusing connector. 20) Remove five screws and the connector, and lift the intermedi- ate frame unit to remove. 23) Remove three screws and remove the TC front paper guide. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 14...
  • Page 56: Assembly Procedure

    25) Remove two E-rings and remove the paper feed roller. 26) Remove three E-rings and remove the clutch unit. Back Clutch unit Paper feed roller Front C. Assembly procedure For assembly, reverse the disassembly procedure. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 15...
  • Page 57 Back Wire treatment 3) Remove three screws and remove the multi paper feed upper frame. 5) Remove three E-rings and remove the manual paper feed roller B9. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 16...
  • Page 58: Assembly Procedure

    Exhaust fan motor NIC PWB Main PWB B. Disassembly procedure 1) Remove four screws, and remove the rear cabinet and the rear cabinet cover. C. Assembly procedure For assembly, reverse the disassembly procedure. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 17...
  • Page 59: Assembly Procedure

    5) Remove two screws and one connector, and remove the exhaust fan motor. Caution:Be careful not to touch the sharp edge on the circumfer- ence of the metal frame for the power supply. C. Assembly procedure For assembly, reverse the disassembly procedure. e-STUDIO202S DISASSEMBLY AND ASSEMBLY 8 - 18...
  • Page 60: Adjustments

    4) When "U2" trouble occurs. b. Necessary tools • Scale 2) Set the copy magnification ratio to 100%. 3) Make a copy on A4 or 8-1/2" x 11" paper. 4) Measure the length of the copied scale image. e-STUDIO202S ADJUSTMENTS 9 - 1...
  • Page 61: Image Position Adjustment

    : Supported for the installing model and skipped for non-install- copy magnification ratio in 100% copying is within the specified ing mode. range. When the set value is changed by 1, the magnification ration is changed by 0.1%. e-STUDIO202S ADJUSTMENTS 9 - 2...
  • Page 62 Center Copy paper (A4 or 8-1/2″ × 11″) 2) Execute SIM 50-10 to select the print center offset (cassette paper feed) adjustment mode. The set adjustment value is displayed on the copy quantity dis- play. e-STUDIO202S ADJUSTMENTS 9 - 3...
  • Page 63: Copy Density Adjustment

    C. Necessary tool for copy density adjustment • KODAK GRAY SCALE (Test chart) • B4 (14" x 8-1/2") white paper • The user program AE setting should be "3." e-STUDIO202S ADJUSTMENTS 9 - 4...
  • Page 64: High Voltage Adjustment

    (GRID) of high voltage section of the power PWB and set the negative side to the frame ground (power frame). 3) Execute SIM 8-2. (The main charger output is supplied for 30 sec in the grid voltage HIGH output mode.) e-STUDIO202S ADJUSTMENTS 9 - 5...
  • Page 65: Automatic Black Level Correction

    Chart back surface When START key is pressed, the mirror base unit scans the chart and calculates the correction value. After completion of correction, the corrected value is displayed on the display section. ∗ Default: 0x60 e-STUDIO202S ADJUSTMENTS 9 - 6...
  • Page 66: Simulation, Trouble Codes

    Press the clear key. and the machine enters Press the COPY COPY QUANTITY the ready state for key. display. entering the main code. The entered value Press the clear key. is registered. e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 1...
  • Page 67: List Of Simulations

    Polygon motor ON Light quantity stabilization band setting 26 Various setup ADF setup 64 Self print Self print Second cassette setup 67 USB USB receive speed adjustment Machine duplex setup adjustment (USB1.1) Destination setup e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 2...
  • Page 68: Contents Of Simulations

    When the START key is pressed, the fusing lamp repeats operations of 500ms-ON and 500ms-OFF 5 times. During that time, the cooling fan motor rotates. Copy lamp ON (Operation/Procedure) When the START key is pressed, the copy lamp is lighted for 5 sec. e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 3...
  • Page 69 Enter the code number with UP/UP key and press START key. The entered value is saved and the display returns to the sub code input standby state. Code number Setting Remark 3,000 sheets 6,000 sheets 9,000 sheets 13,000 sheets 25,000 sheets Default Free (999,999 sheets) e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 4...
  • Page 70 When the START key is pressed, the ADF JAM total count value is reset to 0. Scanner mode counter clear <Scanner model only> When the START key is pressed, the scanner mode counter is reset to 0. e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 5...
  • Page 71 CE mark support setup and press the START key to enable the setup. Code number CE mark support setup CE mark support control OFF * Default (100V series) CE mark support control ON The default for CE-support 200V series is “1.” e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 6...
  • Page 72 1. When this simulation is executed, the currently set code number is displayed. 2. Enter the code number and press the START key. The setting is changed. γ life correction Code number ON * Default e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 7...
  • Page 73 195 (* Default) Mode Lamp ON Main cassette paper feed & 2nd cassette paper feed AE mode lamp Manual paper feed TEXT mode lamp ∗ The cassette feed and the manual feed are controlled similarly. e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 8...
  • Page 74 195 (* Default) Mode Lamp ON Main cassette paper feed & 2nd cassette paper feed AE mode lamp Manual paper feed TEXT mode lamp ∗ The cassette feed and the manual feed are controlled similarly. e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 9...
  • Page 75 TEXT mode (600dpi) TEXT mode lamp PHOTO mode PHOTO mode lamp TS mode (TEXT) (600dpi) TEXT mode lamp & PHOTO mode lamp TS mode (AE) (600dpi) AE mode lamp & PHOTO mode lamp e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 10...
  • Page 76 When the CLEAR key is pressed, the entered value is saved and the simulation mode is terminated. ∗ The greater the value is the darker the exposure is. The smaller the value is, the brighter the exposure is. Mode Display lamp TEXT mode lamp e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 11...
  • Page 77 AE mode lamp TEXT mode TEXT mode lamp PHOTO mode PHOTO mode lamp TS mode (TEXT) TEXT mode lamp & PHOTO mode lamp TS mode (AE) AE mode lamp & PHOTO mode lamp e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 12...
  • Page 78 ∗ “*” in an error display indicates the error position. Data reception error Loader function transfer FLASH ROM delete FLASH ROM writing (Boot section) FLASH ROM writing (Program section) Sum check (Loader section) Sum check (Boot section) Sum check (Program section) e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 13...
  • Page 79 ∗ When the setup value is too great, outside of the shading area may be read, and black streaks may be produced on the edges. When the adjustment value is increased, the image is shifted to the left. When the adjustment value is decreased, the image is shifted to the right. e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 14...
  • Page 80 When the START key is pressed, the mirror base unit moves to the white board for shading to light the copy lamp. Under this state, the level of one pixel at the CCD center which is not corrected for 10sec in 1 sec, and the result is displayed on the value display section. e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 15...
  • Page 81 When this simulation is executed, the currently set code number is displayed. Enter the code number corresponding to the adjustment value, and press START key to change the setting. Code number Setting Speed ↑ Fast FAST NORMAL1 NORMAL2 ↓ Slow SLOW e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 16...
  • Page 82: Trouble Codes

    Check that the polygon motor rotates Improper developing unit normally. Check Replace the CRUM chip. Check that the laser emitting diode Replace the developing unit. generates laser beams. remedy Replace the LSU unit. Replace the MCU PWB. e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 17...
  • Page 83 Check the harness and the connector between the mirror motor and the MCU PWB. Replace the mirror unit. Replace the MCU PWB. When the mirror does feed. Use SIM 1-2 to check the mirror home position sensor. e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 18...
  • Page 84 (stable state). Cause Exhaust fan motor connector connection trouble Exhaust fan motor trouble MCU PWB trouble Check Exhaust fan motor connector connection check remedy Exhaust fan motor replacement Replace the MCU PWB. e-STUDIO202S SIMULATION, TROUBLE CODES 10 - 19...
  • Page 85: Maintenance

    Selection is available among 25K, 13K, 9K, 6K, 3K, and free (no lighting) with SIM 21-1. ∗ Default: 25K ∗ Clear: SIM 20-1 Machine Not stop. Note: When developer is replaced, be sure to execute simulation No. 24-06 to reset the counter. e-STUDIO202S MAINTENANCE 11 - 1 08/09...
  • Page 86: User Programs

    *1 → 300dpi, 2 → 600dpi Resolution of AUTO & MANUAL mode 1 → YES, *2 → NO Reset factory *1 → ON, 2 → OFF Prevention of OC copies when the ADF is up function e-STUDIO202S USER PROGRAMS 12 - 1...
  • Page 87 Note: To change the setting or to set another mode, press the clear key. The unit will return to step 2). 6) Press the light ( ) key to return to the normal copy mode. e-STUDIO202S USER PROGRAMS 12 - 2...
  • Page 88: Electrical Section

    [13] ELECTRICAL SECTION 1. Block diagram A. Overall block diagram e-STUDIO202S ELECTRICAL SECTION 13 - 1...
  • Page 89: Actual Wiring Diagram

    2. Actual wiring diagram A. MCU PWB (1/3) e-STUDIO202S ELECTRICAL SECTION 13 - 2...
  • Page 90: Adf Unit (2/3)

    ADF UNIT C. 2nd cassette unit (3/3) 2nd CASSETTE UN CN18 /CPFS2 /CPFS2 /CPFS2 CPFS2 PPD3 PPD3 D-GND D-GND PPD3 D-GND D-GND PPD3 MCU PWB D-GND CED2 CED2 D-GND D-GND D-GND B14B-PHDSS-B CED2 CED2 D-GND e-STUDIO202S ELECTRICAL SECTION 13 - 3...
  • Page 91: Signal Name List

    CCD control signal Scanner unit section (AFE_SEN) AFE control signal Scanner unit section (ADCLK) AFE control signal Scanner unit section (AFE_SCK) AFE control signal Scanner unit section (AFE_DB7) Image scan data Scanner unit section e-STUDIO202S ELECTRICAL SECTION 13 - 4...
  • Page 92 IEEE1284 Data bus Network section PARAD2 IEEE1284 Data bus Network section PARAD1 IEEE1284 Data bus Network section PARAD0 IEEE1284 Data bus Network section /OA_RST Option reset Reset signal to the NIC PWB Network section e-STUDIO202S ELECTRICAL SECTION 13 - 5...
  • Page 93: Circuit Diagram

    4. Circuit diagram A. MCU PWB e-STUDIO202S ELECTRICAL SECTION 13 - 6...
  • Page 94 ELECTRICAL SECTION 13 - 7...
  • Page 95 ELECTRICAL SECTION 13 - 8...
  • Page 96 ELECTRICAL SECTION 13 - 9...
  • Page 97 ELECTRICAL SECTION 13 - 10...
  • Page 98 ELECTRICAL SECTION 13 - 11...
  • Page 99 ELECTRICAL SECTION 13 - 12...
  • Page 100 ELECTRICAL SECTION 13 - 13...
  • Page 101 ELECTRICAL SECTION 13 - 14...
  • Page 102 ELECTRICAL SECTION 13 - 15...
  • Page 103 ELECTRICAL SECTION 13 - 16...
  • Page 104 ELECTRICAL SECTION 13 - 17...
  • Page 105: Ope Pwb

    B. OPE PWB e-STUDIO202S ELECTRICAL SECTION 13 - 18...
  • Page 106: Firmware Download Procedures

    2) Connect machine and the PC with a USB cable. (Connect it to the USB port on the main unit without fail. 3) PC side: Boost "Maintenance.exe" and select "e-STUDIO202/ 203 series Module" in the Select Model menu. e-STUDIO202S FIRMWARE DOWNLOAD PROCEDURES 14 - 1...
  • Page 107 LOAD COMPLETE!" is displayed, download is completed. Turn OFF the power of the machine, and disconnect the USB cable. 12) Terminate the integration maintenance program, and turn ON the machine again. Download is completed with the above procedures. e-STUDIO202S FIRMWARE DOWNLOAD PROCEDURES 14 - 2...
  • Page 108: Version Acquisition Procedures

    [ZOOM DOWN] key (left key) together, and turn on the power simultaneously.) 2) Connect the machine and the PC with a USB cable. 3) PC side: Boost "Maintenance.exe" and select "e-STUDIO202/ 203 series Module" in the "Select Model" menu. e-STUDIO202S FIRMWARE DOWNLOAD PROCEDURES 14 - 3...
  • Page 109: Eeprom Data Acquisition Procedure

    [ZOOM DOWN] key (left key) together, and turn on the power simultaneously.) 2) Connect the machine and the PC with a USB cable. 3) PC side: Boot "Maintenance.exe" and select "e-STUDIO202/ 203 series Module" in the "Select Model" menu. e-STUDIO202S FIRMWARE DOWNLOAD PROCEDURES 14 - 4...
  • Page 110: Installing Procedures

    9) PC side: When upload is completed, the complete message is displayed. With the above procedure, the EEPROM data acquisition is com- pleted. Data acquired by the EEPROM data acquisition procedure are saved in a file with extension of .eep. e-STUDIO202S FIRMWARE DOWNLOAD PROCEDURES 14 - 5...
  • Page 111 10) When the following display is shown, close [Close] button to complete installation. 7) Press [Browse] button, specify the folder which includes the maintenance tool driver (Maintenance.inf), and press [OK] but- ton. e-STUDIO202S FIRMWARE DOWNLOAD PROCEDURES 14 - 6...
  • Page 112 (Mainte.inf), select <Browse>. If the search location is the folder which includes the maintenance tool driver, press <Next> button to go to procedure 7). 7) When the following display is shown, press [Continue Anyway] button. e-STUDIO202S FIRMWARE DOWNLOAD PROCEDURES 14 - 7...
  • Page 113 3) Check that the Found New Hardware Wizard is displayed, and press <Next> button. 7) Specify the folder which includes the maintenance tool driver (Mainte.inf), and press <Open> button. 4) Select [Search for a suitable driver for my device] and press <Next> button. e-STUDIO202S FIRMWARE DOWNLOAD PROCEDURES 14 - 8...
  • Page 114 C:\MaintenanceTool\Drivers\Win9xMe folder.) 10) When the following display is shown, installation is completed. Press <Finish> button. 11) Restart the PC. With the above procedures, installation (on Windows 2000) of the integration maintenance program is completed. e-STUDIO202S FIRMWARE DOWNLOAD PROCEDURES 14 - 9...
  • Page 115 7) When the following display is shown, installation is completed. Press <Finish> button. 8) Restart the PC. With the above procedures, installation (on Windows ME) of the integration maintenance program is completed. e-STUDIO202S FIRMWARE DOWNLOAD PROCEDURES 14 - 10...
  • Page 116 LEAD-FREE SOLDER The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder. The alphabet following the LF mark shows the kind of lead-free solder. Example: <Solder composition code of lead-free solder> Solder composition Solder composition code Solder composition...
  • Page 117 CAUTION FOR BATTERY REPLACEMENT (Danish) ADVARSEL ! Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandoren. (English) Caution ! Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer.

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E-studio 202s

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