VESTEL R Series Service Manual
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VESTEL R Series Service Manual

VESTEL R Series Service Manual

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SERVICE MANUAL
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Summary of Contents for VESTEL R Series

  • Page 1 SERVICE MANUAL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE 1. Specifications 1.1. Product Specifications 1.2. Name Plate 2. Installation Instructions 2.1. Moving and Installing 2.2. Detergent Box Group 3. Operating Instructions 5.1. LCD Screen, Function Buttons & Knobs 5.2. Program List 5.3. Program Details 5.5. Child Lock 4.

  • Page 3: Specifications

    Specifications 1.1. Product Specifications 42 lt Product Type R Serisi Capacity 5 kg 400 – 500 600 – 800 - 1000 Max Spin Speed (r/min) Energy Consumption R1 – R2 Control Panel Wash Programs 15 settings Height 84,5 cm Dimensions Width 59,7 cm Depth...

  • Page 4: Installation Instructions

    Installation Instructions 2.1. Moving and Installing 2.1.1. Removal of Transportation Screw Transportation screws, which are located at the back The holes where the transport screws have been side of the machine, must be removed before running removed should be covered with the plastic transport the machine.

  • Page 5: Detergent Box Group

    2.1.4. Water Supply Connection After connection is complete, check for leakage by Washing machine is supplied with a single (cold) water turning on tap completely. inlet. Make sure that water inlet hoses can not become folded, To prevent leakage from the connection joints, a rubber damaged, stretched or crushed when the washing washer is included in the hose packing.

  • Page 6: Operating Instructions

    Operating Instructions 3.1. R Kontrol Panel Program selector 16 programs with ON/OFF. Temperature Adj. Knob Switch 1, Start / Pause Switch 2, No Spin Switch 3, Easy Ironing End Led Start/ Pause Led 3.2. Program List Knob Position Program COTTON90°C Pos1 COTTON 60°C PRW Pos2...

  • Page 7: Program Details

    3.3. Program Details Program Details for 42 lt 42lt Total time Total Water Max.energy Number of Max. T(°C) (min) Consumption (lt) (kwh) Rinse COTTON90°C 1,96 COTTON 60°C PRW 0,89 COTTON 60°C 0,85 COTTON 40°C 0,82 ECO WASH 0,39 QUICK WASH 0,16 COTTON COLD 0,17...

  • Page 8: Child Lock

    3.5. Child Lock Press the start-pause and second function button for 3-4 Press the start-pause and second function button for 3-4 seconds to deactivate child lock. seconds to activate child lock. Deactivation Indication Activation Indication Option icon makes fast blink and is then off. The symbol (I6) makes fast blink for indication and is then fix on.

  • Page 9: Test Mode

    Test Mode 4.1. Autotest * This test is for quick checking of the product. You can not see the failure codes. Turn the program knob to third program. Release the function button. The button light will be on. Press the first function button again. Press the first function button.

  • Page 11: Service Mode

    Service Mode 5.1. Service Autotest End users can only see E1-E2-E3-E4. During service autotest, other failures can be seen. Set program knob at position 3 after selection spin speed to max. While pressing the T °C (Sw2) button, keeping T °C (Sw2) button pushed, turn program knob to position 2, release T °C (Sw2) button change position of the third to second, and remove the T °C button within 1 second.

  • Page 12: Failure Codes

    5.2. Failure Codes Indication For User Indication For Service Error Indication Error Number Yes/No Yes/No Door is not locked Door is unlocked during programme Lack of water Pump failure Overflow NTC or Heater Failure Motor Failure - 1 (Tachometer open-short circuit or motor connector is disconnected) Motor Failure - 2 (triac short circuit) Electronic Pressure Sensor...
  • Page 13 FAILURE PROBABLE CAUSE METHODS OF ELIMINATION Press the start/pause button. In order to stop the foam, dilute one table-spoon of softener in Too much detergent has been half liter of water and pour it in the detergent Excessive foam in used.

  • Page 14: Disassembly And Assembly Instructions

    Disassembly and Assembly Instructions 7.1. Top Plate Pull the door up. Remove two screws that fix the top-plate at the back. Push the top-plate back and pull it up. Remove screws that fix the door group. 7.2. Door Remove two screws that fix the door. (by using the T25) Put the door outside plastic with helping screwdriver as it is shown in the picture.
  • Page 15 Remove the door inside plastic as it is shown in the picture. Remove the door handle pim as it is shown in the picture. Remove six screws that fix the door hinge as it is shown in the picture. Remove the door handle as it is shown in the picture.

  • Page 16: Tub Bellows Seal

    7.3. Tub Bellows Seal 7.4. Detergent Drawer First remove the spring wire fixing the tub bellows seal by Remove the detergent drawer and pull it up carefully using the small size screw driver. Pull the tub bellows seal as it is shown in the picture. Remove the tub bellows seal-body fixing spring.
  • Page 17 Remove three screws fixing the control panel. Remove the lcd communication cable as it is shown in the picture. Pull the control panel up. Remove electronic card cover as it is shown in the picture by using small screw driver. Remove connectors as it is shown in the picture.

  • Page 18: Kick Plate

    7.6. Kick Plate 7.7. Front Panel Remove the right part of the kickplate as it is shown in the Remove two screws fixing the front panel at the bottom as it picture. is shown in the picture by using T25 Remove two screws fixing the kickplate.
  • Page 19 Remove the tub bellows seal as it is shown in the pictures. Remove the front panel as it is shown in the pictures. Remove two screws fixing front panel at the upper as it is shown in the picture.

  • Page 20: Upper Support Bracket

    7.8. Upper Support Bracket 7.9. Detergent Drawer Housing Remove two screws fixing the body group at the front as it is Remove the tub seal clamp by using the pliers, which is shown in the picture. attached to the detergent drawer housing. Remove two screws fixing the body group at the upper as it Remove the four connectors that is connected to the feed is shown in the picture.

  • Page 21: Power Cable Group And Parazit Filter

    Remove the detergent drawer screw. Remove two screws fixing the parasite filter. Remove the detergent drawer housing assembly. Pull the power cable group up as it is shown in the picture. 7.10. Power Cable Group and Parazit Filter Remove the five conectors that is connected to the parasite Remove parasite fitler fixing body group as it is shown in the filter.

  • Page 22: Electronic Pressure Switch (Eps)

    7.11. Electronic Pressure Switch (EPS) 7.12. Door Lock Remove the connector that is connected to the EPS. Remove the connector that is connected to the door lock. 7.13. Pump Motor Remove pipe clip that fixes the drain hose. Pull the EPS upward to remove as it is shown in the picture. Remove pipe clip fixing the tub outlet hose.

  • Page 23: Front Counterweight

    Remove the connector that is connected to the pump motor. Pull the counterweight back 7.15. Heater Remove the four connectors that is connected to the heater. Remove four screws fixing the pump motor. 7.14. Front Counterweight Remove one nut fixing the heater slightly (box wrench size 8 Remove four screws fixing the front counterweight on the front.

  • Page 24: Tub Bellows Seal

    Hold the heater and pull it out. 7.17. Transport Screw Remove four transport screws (box wrench size 10 mm) 7.16. Tub Bellows Seal Remove the tub gasket clip by using small screwdriver. Hold the transport screw and pull it out. Hold the tub bellows seal and gasket-body fixing spring together, and pull them up.

  • Page 25: Upper Counterweight

    7.18. Upper Counterweight Cut the five lead wire holders as shown the pictures. Remove two screws fixing the upper counterweight by using box wrench size 13 mm. Remove the four screws fixing the spring hanger sheet iron. Remove the upper counterweight 7.19.

  • Page 26: Shock Absorber Pin

    7.20. Shock Absorber PIN Remove the driven pulley it is shown the picture. Remove two pins fixing the shock absorber as shown in the picture. 7.23. Motor 7.21. Belt Remove the four screws fastening the motor under the tub Remove the belt as it is shown the picture. by using T40 7.22.

  • Page 27: Tub Entrance With Bellow Hose

    7.24. Tub Entrance with Bellow Hose 7.26. Remove the tub entrerance with bellow hose. Remove twenty four screws fixing tub using box wrench size 8 mm. 7.25. Pressure Switch Hose Group Remove screw fixing the pressure switch water reservoir. 7.27. Drum Remove the drum.

  • Page 28: Component Specifications

    Component Specifications 8.1. Drain Pump Drain pump is both a mechanical and elektrical component which is used to drain water inside the washing machine. It has an synchronous motor inside. For better performance maintanance, pump filter should be cleaned regularly. 8.1.1.
  • Page 29 8.1.3. Component Controlling By Connection Measurement You can determine the ohm value by measuring from the blue cable and blue cable (refer wiring diagram at page 43) as shown in belows figure. Resistance value should be between 125- 140 Ω Blue Cable Blue Cable...

  • Page 30: Resistance

    8.2. Resistance Heating element (Resistance) is a component which is desingned to regulate temperature of water inside the drum. It has three connections: Phase, notral and ground connections. 8.2.1. Technical Features Tubular heating element with NTC – sensor Kind of heating Nominal voltage 230 V 2000 W (±5%)
  • Page 31 8.2.3. Component Controlling By Connection Measurement You can determine the ohm value by measuring from the grey cable and brown cable (refer wiring diagram at page 43) as shown in belows figures. Resistance value should be between 23- 27 Ohm. Grey Cable Brown Cable...

  • Page 32: Ntc

    8.3. Component which sends signals to PCB about the water temperature inside the tub. The Resistance (Ohm) value of the NTC decreases as the temperature increases. 8.3.1. Technical Features Tem (°C) R min (kΩ) R max (kΩ) 54,9 62,6 43,0 48,6 33,9 38,1...
  • Page 33 8.3.3. Component Controlling By Connection Measurement You can determine the ohm value by measuring from the black cable and black cable (refer wiring diagram at page 43) as shown in belows figure. NTC resistance value varies depending on temperature. Black Cable Black Cable...

  • Page 34: Valve

    8.4. Valve Valve is an electrical and mechanical component which is designed to take water from the network system into the washine machine. It is operated by PCB card. 8.4.1. Technical Features 220 – 240 V Nominal voltage Nominal power 8 VA Frequency 50-60 Hz...
  • Page 35 8.4.3. Component Controlling By Connection Measurement You can determine the ohm value of the main wash valve by measuring from the blue cable and white cable or the pre-wash valve by measuring from the black cable and white cable (refer wiring diagram at page 43) as shown in belows figure. Each valve bobbin resistance values should be between 3,3 - 4.2 kohm .

  • Page 36: Electronic Pressure Switch (Eps)

    8.5. Electronic Pressure Switch (EPS) 8.5.1. Technical Features Electromagnetic field occurs as a result of the vibration of the membrane which is under pressure in the coil. The nucleus part is moved up and down by the electromagnetic field. The water level is regulated by the frequency which is controlled by the PCB and changes according to the movement of the nucleus part.

  • Page 37: Motor

    8.6. Motor The washing machine has an asynchronous motor. It is controlled by the PCB. It is essential to check the motor for correct diagnosis and quick servicing. In the below picture, socket points on the motor is shown to measure with multimeter. Tacho Socket Terminal...
  • Page 38 Tacho and stator (full field-half field) ohm resistance values for the motor types are listed in the below table. MOTOR STATOR STATOR FİRMA TAKO (ohm) SICAKLIK KODU (TAM SARGI) (ohm) (YARIM SARGI) (ohm) 20 °C 32003986 3.30-/+ 7% 184-/+7% 1.20-/+7% 20 °C 32004905 2.70-/+ 7%...
  • Page 39 8.6.1. Resistance Controlling By Connection Measurement (Tacho) You can determine the ohm value by measuring from the yellow cable and yellow cable (refer wiring diagram at page 43) as shown in belows figures. For resistance values, refer to the table. Yellow Cable Yellow Cable 8.6.2.

  • Page 40: Door Lock

    8.7. Door Lock Door lock is activated at the beginning of the program in order to prevent the door from opening. It can be unlocked approximately after 2 minutes of the program end. This time delay is caused by the PTC which is assambled in the door lock. 8.7.1.
  • Page 41 8.7.3. Component Controlling By Connection Measurement You can determine the ohm value of the door lock by measuring from the yellow cable and white cable (refer wiring diagram at page 43) as shown in belows figure. Each valve bobbin resistance values should be between 500 – 1500 ohm . Yellow Cable Yellow Cable...

  • Page 42: Wiring Diagram

    Wiring Diagram 9.1. Wiring Diagram...
  • Page 43 9.1. Wiring Diagram Power Cable Parasite Filter Resistance Valve (Temperature Sensor) Blu Blu Door Lock Pump Motor : Black : Blue : Brown : Grey : Pink : Red : White : Yellow...

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