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VESTEL X Series Service Manual
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VESTEL X Series Service Manual

VESTEL X Series Service Manual

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SERVICE MANUAL
JANUARY 2016
X SERIES
X SERIES (WITHOUT ON-OFF
BUTTON) WITH AND WITHOUT
DISPLAY PRODUCTS
1

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Summary of Contents for VESTEL X Series

  • Page 1 SERVICE MANUAL JANUARY 2016 X SERIES X SERIES (WITHOUT ON-OFF BUTTON) WITH AND WITHOUT DISPLAY PRODUCTS...
  • Page 2 SERVICE MANUAL JANUARY 2016 X SERIES COMPONENTS Circulation Pump Voltage : 220/240 V Frequency : 50 Hz Total Power : 88 W Coil Isolation Class : 95%± 7 Ω Main Coil : 126%± 7 Ω Sub Coil : 109 °C...

  • Page 3: 25°-5000Ω-%±5.0

    SERVICE MANUAL JANUARY 2016 X SERIES Thermal Protection 83±3 ° C Temperatures; 25°- 5000Ω %±5.0 35°- 3300Ω %±5.5 55°- 1520Ω %±6.5 Thermal Protection 63°- 1174Ω %±7.5 80°- 670Ω %±8.0 90°- 488Ω %±8.5 Pressure Switch Voltage : 220/240 V : 50 Hz (16 A – 3 Pins)
  • Page 4 SERVICE MANUAL JANUARY 2016 X SERIES Detergent Dispenser Detergant Compartment: Main wash compartment : 40 cm³ (25/15) : 5 cm³ Prewash compartment Aid Rinse Departmant : : 150 cm³ Aid rinse cap Factory outlet setting position : 3. level Detergent Dispenser Bobbin :...
  • Page 5 SERVICE MANUAL JANUARY 2016 X SERIES Water Softener Regeneration Valve; Voltage : 220/240 V Frequency : 50/60 Hz Total Power : 6 W : 4130±٪10 Ω ( 25 Cº ) Resistance Regeneration valve is assembled on the water softener. Salt Sensör;...
  • Page 6 SERVICE MANUAL JANUARY 2016 X SERIES Parasite Filter ; Voltage : 220/240 V Frequency : 50/60 Hz 0,1 uF (X1) + 2x0,027uF(Y2) + 1M Ω It is used to prevent parasites from the main supply. It has been assemblied to basement.
  • Page 7 SERVICE MANUAL JANUARY 2016 X SERIES Power Cord; Type : Euro 3 1mm , copper conducting Isolation : TS 9760 H05VV-F Plug : TS-IEC 60884–1earthed, PVC injected Length : 1800 mm Drain Hose; Drain hose maximum height : 110cm Drain hose minimum height...
  • Page 8 SERVICE MANUAL JANUARY 2016 X SERIES Air Break ; It measure water that comes to inlet dishwasher. And It gives datas to electronic card. It causes drying performance for the normal drying machines owing to the air ducts on it.
  • Page 9 SERVICE MANUAL JANUARY 2016 X SERIES Spray Arm Support; It distributes water from divisor to upper and below spray L Spray Arm; It transfers water from spray arm support to upper spray Upper Spray Arm; It tranfers water from L spray arm to upper spray arm There are two hole back of the upper spray arm.
  • Page 10 SERVICE MANUAL JANUARY 2016 X SERIES Upper Spray; It distributes water from upper spray arm to dirty dishes in the upper basket. It provides to wash the dishes in the upper basket through turning by the holes with various angles.
  • Page 11 SERVICE MANUAL JANUARY 2016 X SERIES PROGRAM CANCELLATION OF X SERIES 1) The machine must be open position to do the cancellation process. 2) Push the Start/Pause button for 3 sec. while the machine is operating. On-off 3) After 3 sec, the drying light lights up and then it starts draining by the drain pump operates.
  • Page 12 2) The machine will be opened when the on/off and program choosing knob is on any position except “Closed”. The Start/Pause light lights up. THE SERVICE TEST OF X SERIES 1) The machine is came to the Closed position. 2) The program chooser knob is came to the “2.Program” while pushing on the Start/Pause button for 5...
  • Page 13 4) The last error (if there is a previos error) is observed at the beginning of service program. Note: Service program can be cancelled by turning off the Start/Pause buton or cancellation operation. SALT SETTING OF X SERIES 1) The machine is came to the Closed position.
  • Page 14 SERVICE MANUAL JANUARY 2016 X SERIES LEVEL WASH END LIGHT START/PAUSE LIGHT LIGHT 5) The machine is came to the closed position to exit from the water hardness setting and to get in memory the last setting. DISASSEMBLY CAUTION!: REMOVE ELECTRIC PLUG FROM THE SOCKET DURING THE DISASSEMBLY Top Plate a) Remove two screws that fix the top plate at the back.
  • Page 15 SERVICE MANUAL JANUARY 2016 X SERIES Plastic Kick Plate a) Remove two screws fixing plastic kick plate. Remove the plastic kick plate as it is shown in the picture.
  • Page 16 SERVICE MANUAL JANUARY 2016 X SERIES Side panels Remove the screws fixing side panels...
  • Page 17 SERVICE MANUAL JANUARY 2016 X SERIES Front Panel a) Remove the screws as it shown in the picture. b) Pull down the front panel after removing the screws.
  • Page 18 SERVICE MANUAL JANUARY 2016 X SERIES Kick Plate Sheet Iron a) Remove top plate, plastic kick plate and side panels. b) Remove the screws (4 screws) that fix the kick plate sheet iron. c) Pull it down as shown in the picture.
  • Page 19 SERVICE MANUAL JANUARY 2016 X SERIES Electronic Card a) Remove the wires that are shown in the picture. WARNING: WHILE REMOVING WIRES, DO NOT PULL THEM FROM WIRES, PULL FROM THE CONNECTOR b) Remove pcb box cover with pulling its plastic hinges.
  • Page 20 SERVICE MANUAL JANUARY 2016 X SERIES Door Lock Group a) Remove control panel group. b) Remove two screws that fix the door lock group. Dispenser a) Remove the front panel and remove the electrical connections of the dispencer. b) Remove dispenser from inside door‘s hinges by using slotted screwdriwer. Push and remove the dispenser .
  • Page 21 SERVICE MANUAL JANUARY 2016 X SERIES Door Inside ve Hinge Cord Group a) Remove side panels. b) Remove hinge spring from hinge cord group as it is shown in the picture. c) Pull the door inside up as it is shown in the picture.
  • Page 22 SERVICE MANUAL JANUARY 2016 X SERIES THE INNER COMPONENTS To Access The Components From Sides Remove the side panel to reach component which you need. a) Right Sight b) Left Sight NTC with Thermal Protector a) Remove right side panel. NTC is assemblied on the heater casing.
  • Page 23 SERVICE MANUAL JANUARY 2016 X SERIES b) Remove the wires as it is shown in the Picture. (The left one is NTC, the right one is thermal protection wire) c) Pull the pim down as it is shown in the picture. d) Remove the NTC as it is shown in the picture.
  • Page 24 SERVICE MANUAL JANUARY 2016 X SERIES Air-Break a) Remove the left side panel of the machine. b) Open machine’s door. c) Rotate counterclockwise air-break nut and remove it. d) Remove air –break’s connections with salt cap as it is shown in the picture.
  • Page 25 SERVICE MANUAL JANUARY 2016 X SERIES Hose Connection Plastic a ) Remove left side panel. b) By using flat tip screwdriver remove höse connection plastic’s hinge from the basement as it shown in the picture. c) Push the hose connection plastic from the basement to remove it.
  • Page 26 SERVICE MANUAL JANUARY 2016 X SERIES Power Cord a ) Remove hose connection plastic. b) Remove the lower cover c) Remove the wires that is between power cord and parasite filter.
  • Page 27 SERVICE MANUAL JANUARY 2016 X SERIES To Access The Components From in Front Of The Machine a) Remove plastic kick plate and kick plate iron. Regeneration Valve a) Remove plastic kick plate and. Kick plate iron sheet. b) Remove the wires.
  • Page 28 SERVICE MANUAL JANUARY 2016 X SERIES Drain Pump a) Remove Plastic kick plate and .kick plate iron sheet. b) Remove the wires. c) To remove the drain pump that fixes to the sump, rotate it in the direction of counterclockwise and pull.
  • Page 29 SERVICE MANUAL JANUARY 2016 X SERIES b) Remove lower cover from the places that are shown in the picture. Circulation Pump a) Lay the appliance on the rear panel. Grounding b) Remove the electrical connection on the circulation pump.(Check the cable if it has energy while removing the...
  • Page 30 SERVICE MANUAL JANUARY 2016 X SERIES Heater (Heater Casing Group- Without Diverter) a) Remove the machines lover cover. Remove four screws that fix heater to the sump. Remove the wires that are shown in the picture.
  • Page 31 SERVICE MANUAL JANUARY 2016 X SERIES Heater (Heater Casing Group- With Diverter) a) Remove the machines lover cover. b) Remove screws that fix heater to the sump. c) Remove the wires that are shown in the picture.
  • Page 32 SERVICE MANUAL JANUARY 2016 X SERIES Water Softener a) To remove salt cup cover, rotate it in the direction of counterclockwise. b) To remove salt cup nut , rotate it in the direction of counterclockwise. c) Remove left side panel.
  • Page 33 SERVICE MANUAL JANUARY 2016 X SERIES Parasite Filter a) Remove lower cover. Parasite Filter b) Remove one screw fixing parasite filter. c) Remove electical connection. d) Pull parasite filter as shown in the picture.
  • Page 34 SERVICE MANUAL JANUARY 2016 X SERIES Floater a) Remove lower cover. b) Remove two screws that fix floater as it is shown in the picture. c) Remove the two floater hoses . d) Remove the wire that is connected to the floater.
  • Page 35 SERVICE MANUAL JANUARY 2016 X SERIES Water Inlet Valve a) Remove lower cover. b) Remove the wire that is connected to the water inlet valve. c) Remove the clamp that connects water inlet valve and air –break as it is shown in the picture. To remove water inlet valve pull it back as it is shown in the direction of picture then release water inlet valve from the pins that is connected to and rotate it in the direction of counterclockwise.
  • Page 36 SERVICE MANUAL JANUARY 2016 X SERIES Draining Hose a) Remove the hose connection plastic. b) Remove lower cover. c) Remove the clamp that fixes draining hose to the sump. d) Remove draining hose. Basket Group Lower Basket Open machine’s door.
  • Page 37 SERVICE MANUAL JANUARY 2016 X SERIES b) Pull the basket to yourself. wheels Upper Basket a) Open machine’s door. b) Pull the basket to yourself by sliding on the rails. Open Upper basket rail lock front.
  • Page 38 SERVICE MANUAL JANUARY 2016 X SERIES d) Pull the basket to yourself and remove it. Basket Rails 1- Upper basket rail stoper rear. 2- Upper baket wheels. 3- Upper basket rail lock front.
  • Page 39 SERVICE MANUAL JANUARY 2016 X SERIES The Components That Are inside the Tub Course , Micro and metal filters a) Open the door. b) Remove lower basket. c) To remove microfilter group rotate them in the direction of counterclockwise and pull them up as it is shown in the picture.
  • Page 40 SERVICE MANUAL JANUARY 2016 X SERIES To remove the metal filter pull it up as it shown in the Picture a) To remove the basket rails, open the door and take out baskets. b) To remove basket rails release the rail from upper...
  • Page 41 SERVICE MANUAL JANUARY 2016 X SERIES Spray Arm System a) After removing the lower basket, pull the spray arm upwards gripping it by the central hub. b) To remove upper spray arm adjustment link pull it trought yourself as it is shown in the picture.
  • Page 42 SERVICE MANUAL JANUARY 2016 X SERIES c) To remove upper spray feeding canal turn left it than pull it up as it is shown in the picture. Sump a) Remove any residual water from the sump by suction so that it does not flow into the tub and the pressure switch tubes , then lay the appliance on the rear panel.
  • Page 43 SERVICE MANUAL JANUARY 2016 X SERIES e) From inside tub ,remove the basket and lower spray arm. f) Remove the microfilter group and metal filter. g) Remove the four screws that secure the tumb to the tub. h) Remove the two screws which secure the spray arm support to the sump.
  • Page 44 SERVICE MANUAL JANUARY 2016 X SERIES REPAIR TECHNIQUES A simpler and special control procedure is obtained to test the components efficiency. In this control procedure, you can measure the resistance of the components and compare with the normal resistance values. Then you can understand that if the components are faulty or not.
  • Page 45 SERVICE MANUAL JANUARY 2016 X SERIES CN 3.2 25°- 5000Ω %±5.0 CN 3.1 35°- 3300Ω %±5.5 55°- 1520Ω %±6.5 SET NTC SENSOR 63°- 1174Ω %±7.5 80°- 670Ω %±8.0 90°- 488Ω %±8.5 MICROSWITICH IS INACT VE (NO CN2.1 – CN 2.5 0 Ω...
  • Page 46 SERVICE MANUAL JANUARY 2016 X SERIES MEASURING THE COMPONENTS FROM THE CONTROL PANEL You might measure the components either connentors of electronic card or directly on the component. In order to reach the connections of the electronic card; dismantle the control panel and probes of the tester should be applied on to the related connectors of the electronical card (Photo a);...
  • Page 47 SERVICE MANUAL JANUARY 2016 X SERIES Above sketch show the connectors of the washing pump on the electronical card. Probes of the tester should be applied on to the related connectors. From the component: Measurement of the primary winding Measurement of the primary winding Probes of the tester should be applied on to the related connectors as shown in the picture above.
  • Page 48 SERVICE MANUAL JANUARY 2016 X SERIES From the component : Probes of the tester should be applied on to the related connectors as shown in the picture above. Water inlet valve: From the Electronical Card: CN2.6 – CN 2.9 3750 Ω ± 10 ( 20 Cº)
  • Page 49 SERVICE MANUAL JANUARY 2016 X SERIES From the component : Probes of the tester should be applied on to the related connectors as shown in the picture above. Heater Casing: (It can’t be measured from the electronical card.) From the component: 23.95±15 Ω...
  • Page 50 SERVICE MANUAL JANUARY 2016 X SERIES Detergent Dispenser: (It can’t be measured from the electronical card) 1660 Ω ± 10 (25 C º) Probes of the tester should be applied on to the related connectors as shown in the picture above.
  • Page 51 SERVICE MANUAL JANUARY 2016 X SERIES From the component: Probes of the tester should be applied on to the related connectors as shown in the picture above. Pressure Switch: From the Electronical Card: ∞ Ω FULL FILL WATER CN2.10 – CN2.2 0 Ω...

  • Page 52: Table Of Contents

    SERVICE MANUAL JANUARY 2016 X SERIES From the component: Probes of the tester should be applied on to the related connectors as shown in the picture above. Set NTC sensor: From the Electronical Card: The below sketch shows the connectors of the NTC sensor on the electronical card. Probes of the tester should be applied on to the related connectors.
  • Page 53 SERVICE MANUAL JANUARY 2016 X SERIES From the component: Probes of the tester should be applied on to the related connectors as shown in the picture above. ON/OFF BUTTON 0 Ω ON / OFF BUTTON From the component: (It can’t be measured from the electronical card)
  • Page 54 SERVICE MANUAL JANUARY 2016 X SERIES Door Switch : From the Electronical Card: CN2.9 – CN2.2 0 Ω ( Door is closed ) ELECTRONIC CARD CONNECTOR The above sketch shows the connectors of the door switch on the electronical card. Probes of the tester should be applied on to the related connectors.
  • Page 55 SERVICE MANUAL JANUARY 2016 X SERIES FLOATER From the Electronical Card: CN2.1 – CN 2.5 (POSITION 1) 0 Ω MICROSWITCH IS INACTIVE (NO WATER) (POSITION 2) ∞ Ω CN2.1–CN2.4 MICROSWITCH IS ACTIVE (WATER) ELECTRONIC CARD CONECTOR Position 1: You can check the floater by controlling the specified value intervals.
  • Page 56 SERVICE MANUAL JANUARY 2016 X SERIES From the component: Probes of the tester should be applied on to the related connectors as shown in the picture above.
  • Page 57 SERVICE MANUAL JANUARY 2016 X SERIES FAILURE CODES PRODUCTS WITHOUT DISPLAY 1- Inadequate water supply Possible problem: 1- Make sure the water input tap is totally open and that there is no water cut. 2-Close the water input tap, separete the water input hose from the tap anda clean the fitler at the connection end of the hose.
  • Page 58 SERVICE MANUAL JANUARY 2016 X SERIES 2- Error of continuous water input Possible problem: 1-Water inlet valve can be out of order or can not be closed. 2-Electronic card can be out of order. 3- The waste water in the machine cannot be disharged Possible problem: 1-Water outlet hose is clogged.
  • Page 59 SERVICE MANUAL JANUARY 2016 X SERIES 4- Intended water temperature could not be reached – heater and/or heater sensor failure Possible problem: 1-NTC can be out of order. 2-NTC cable connection can be faulty. NTC can be short or open circuit.
  • Page 60 SERVICE MANUAL JANUARY 2016 X SERIES 6- Electronic card parameter failure Possible problem: 1-By the immediate and continuous voltage decreases software variants can not be kept in the memory of electronic card. 2-The program contiues, when you restart it. You should warn the user about controlling the network voltage.
  • Page 61 SERVICE MANUAL JANUARY 2016 X SERIES PRODUCTS WITH DISPLAY 1- Inadequate water supply Possible problem: 1-Make sure the water input tap is totally open and that there is no water cut. 2-Close the water input tapi separate the water input hose from the tap and clean the fitler at the connection end of the hose.
  • Page 62 SERVICE MANUAL JANUARY 2016 X SERIES 2- Error of continuous water input Possible problem: 1-Water inlet valve can be out of order or can not be closed. 2-Electronic card can be out of order. 3- The waste water in the machine cannot be discharged Possible problem: 1-Water outlet hose is clogged.
  • Page 63 SERVICE MANUAL JANUARY 2016 X SERIES 4- Heater Error: Inadequate heat Possible problem: 1-Heater can be out of order. 2-There can be a problem with cable connection of the heater. 3-Thermal protection can be out of order. 4-Electronic card can be out of order.
  • Page 64 SERVICE MANUAL JANUARY 2016 X SERIES 6- Alarm is active against water leakage Possible problem: 1-There can be a water leakage from the tub. 2-Floater switch can be out of order or have a problem with the cable connection. 3-Drain pump and pessure switch can be out of order at the same time.
  • Page 65 SERVICE MANUAL JANUARY 2016 X SERIES 8- Diverter position problem Possible problem: 1- There can be a water leakage to diverter contacts and diverter elektric contacts can have open circuit 2-There can be a problem with cable connection of the diverter.
  • Page 66 SERVICE MANUAL JANUARY 2016 X SERIES 10-Electronic card parameter failure Possible problem: 1-By the inmediate and continuous voltage decreases software variants can not be kept in the memory of electronic card. 2-The program contiues, when you restart it. You should warn the user about controlling the network voltage.
  • Page 67 SERVICE MANUAL JANUARY 2016 X SERIES 12- Flowmeter failure Possible problem: 1-Flowmeter can be out of order. 2-Cable connection of flowmeter can be faulty. 3-Electronic card can be out of order. 13- Turbidity sensor failure Possible problem: 1- Turbidity sensor can be out of order.
  • Page 68 SERVICE MANUAL JANUARY 2016 X SERIES Water is not enough Is it controlled that if the w ater Tell the consumer that is f low ing f rom the tap has a problem. the tap? Is the w ater pressure...
  • Page 69 SERVICE MANUAL JANUARY 2016 X SERIES Not washing clean Are there any soil or detergent Give some inf ormations about residue on the detergent usage to the consumer. dishes? 1-The pow der detergents must be preseved in closed packets. 2-The pow der detergents must not be preserved in moist rooms.
  • Page 70 SERVICE MANUAL JANUARY 2016 X SERIES MACHINE IS NOT WORKING Is the start/pause button lighting Check the supplying w hen you give voltage, On/Off button energy to the and cable connections. machine? Check the PCB card. ☺ Is the w ashing led...
  • Page 71 SERVICE MANUAL JANUARY 2016 X SERIES Not taking the detergent / Not dissolved Operate the service program. Go Operate the on controlling according to the machine w ith the failure description. service program. The dishes can be situated as preventing to open the detergent...
  • Page 72 SERVICE MANUAL JANUARY 2016 X SERIES Water overflow/water leakage Operate the Operate the service machine w ith the program. Go on service program. controlling according to the failure description. If the failure that seen in service program is Is the draining pump...