Renishaw H-1000-5068-02-A SPA1 s Installation Manual

Servo power amplifier

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Installation guide
H-1000-5068-02-A
SPA1 servo power amplifier

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Summary of Contents for Renishaw H-1000-5068-02-A SPA1 s

  • Page 1 Installation guide H-1000-5068-02-A SPA1 servo power amplifier...
  • Page 2 This document may not be copied or reproduced in whole or in part, or transferred to any other media or Prior consent must be obtained from Renishaw if non- language, by any means, without the prior written Renishaw equipment (e.g. interfaces and/or cabling) is permission of Renishaw.
  • Page 3 Le port de lunettes de protection est recommandé pour Disconnect mains before removing covers. Return toute application sur machine-outil et MMC. defective units to an authorised Renishaw customer service centre Couper l'alimentation secteur avant de retirer les couvercles. Renvoyer toute machine défectueuse à un For instructions regarding safe cleaning of Renishaw Centre Après Vente Renishaw agréé.
  • Page 4 Renishaw della stessa, compresi quelli riportati nelle istruzioni Produktdokumentation erwähnt sind, zu unterrichten della Renishaw, e di mettere a disposizione i ripari di und zu versichern, daß ausreichende sicurezza e gli interruttori di esclusione. Sicherheitsvorrichtungen und Verriegelungen eingebaut sind.
  • Page 5 Renishaw, consultar a secção MANUTENÇÃO Para instrucciones sobre seguridad a la hora de limpiar (MAINTENANCE) da documentação do produto. los productos Renishaw, remitirse a la sección titulada MANTENIMIENTO (MAINTENANCE) en la Consultar as instruções de funcionamento do documentación sobre el producto.
  • Page 6 Se afsnittet VEDLIGEHOLDELSE (MAINTENANCE) i toezenden. produktdokumentationen for at få instruktioner til sikker rengøring af Renishaw-produkter. Voor het veilig reinigen van Renishaw produkten wordt verwezen naar het hoofdstuk ONDERHOUD Se maskinleverandørens brugervejledning. (MAINTENANCE) in de produktendocumentatie. Det er maskinleverandørens ansvar at sikre, at...
  • Page 7 Kytke itri virtaverkosta ennen suojusten poistamista. Vialliset osat tulee palauttaa valtuutetulle Renishaw- asiakaspalvelukeskukselle. Koppla bort näströmmen innan några kåpor tas bort. Returnera defekta delar till ett auktoriserat Renishaw kundcentra. Renishaw-tuotteiden turvalliset puhdistusohjeet löytyvät tuoteselosteen HUOLTOA (MAINTENANCE) För instruktioner angående säker rengöring av koskevasta osasta.
  • Page 8 ¡ðÔÙÂÎÂß ÂõËýÌÁ ÙÔõ ðÒÔÏÁËÂõÙÞ ÙÔõ ÏÁ˜·ÌÞÏ·ÙÔÚ Ì· ÂÓ·Ûˆ·ÎßÛÂÈ ¸ÙÈ Ô ˜ÒÞÛÙÁÚ ÂßÌ·È ÂÌÞÏÂÒÔÚ Ùõ˜¸Ì ÍÈ̉ýÌùÌ ðÔõ ÛõÌÂð‹„ÂÙ·È Á ÎÂÈÙÔõÒ„ß·, ÛõÏðÂÒÈης·ÌÔÏ›ÌùÌ Í·È ¸ÛùÌ ·Ì·ˆ›ÒÔÌÙ·È ÛÙÔ ‰È·ˆùÙÈÛÙÈ͸ õÎÈ͸ ÙÔõ ðÒÔú¸ÌÙÔÚ ÙÁÚ Renishaw. ≈ßÌ·È ÂðßÛÁÚ ÂõËýÌÁ ÙÔõ Ì· ÂÓ·Ûˆ·ÎßÛÂÈ ¸ÙÈ õð‹Ò˜ÔõÌ Ù· ·ð·ÈÙÔýÏÂÌ· ðÒÔÛÙ·ÙÂõÙÈÍ‹ Í·ÎýÏÏ·Ù· Í·È Ûõ̉›ÛÂÈÚ ·Ûˆ·ÎÂß·Ú.
  • Page 9 Information to user (FCC section 15.21) The user is cautioned that any changes or modifications not expressly approved by Renishaw PLC or authorised representative could void the user’s authority to operate the equipment.
  • Page 10: Safety Information

    Safety information Safety Electrical requirements The SPA1 is powered from the a.c. mains supply via an IEC 320 connector. The operating voltages of the unit are as follows : 85 – 264 V ac 47 – 66 Hz 600 W maximum This equipment must be connected to a protective earth conductor via a three core mains (line) cable.
  • Page 11: Table Of Contents

    Contents Contents System description......................... 10 SPA1 kit components ......................10 SPA1 accessories ........................10 SPA1 system layout ....................... 11 Front panel description........................12 Axis overload .......................... 12 Emergency stop LED......................12 Motor enabled......................... 12 Power............................12 Emergency stop button......................12 Rear panel description ........................
  • Page 12: System Description

    1 off 37-way D connector including backshell for machine I/O connection. 1 off 9-way D connector including backshell for Emergency Stop connection. 1.2.2 Replacement SPA drives If required replacement SPA drives (part number P-MC10-0001) can be ordered from Renishaw for support purposes.
  • Page 13: Spa1 System Layout

    System description 1.3 SPA1 system layout MCU1 UCC1 SPA1 Figure 1 – Simplified SPA1 system layout...
  • Page 14: Front Panel Description

    Front panel description 2.0 Front panel description Figure 2 - Front panel of the SPA1. 1 – X axis overload indicator (refer to section 2.1) 2 – Y axis overload indicator (refer to section 2.1) 3 – Z axis overload indicator (refer to section 2.1) 4 –...
  • Page 15: Rear Panel Description

    Rear panel description 3.0 Rear panel description 11 10 Figure 3 - Rear panel of the SPA1. Emergency stop connector (refer to section 3.1) Machine I/O connector (refer to section 3.2) SPA connector (refer to section 3.3) Z motor connector (refer to section 3.4) Y motor connector (refer to section 3.4) X motor connector (refer to section 3.4) Mains power ON/OFF switch...
  • Page 16: Emergency Stop Connector

    Rear panel description 3.1 Emergency stop connector 3.1.1 Connector 2.0H X Figure 4 - ESTOP connector (View on face of socket rear of plug) 3.1.2 Pin outs Pin No. Description Not connected Not connected Not connected Not connected Not connected ESTOP_A ESTOP_B Not connected...
  • Page 17: Servo Power Amplifier Connector

    Rear panel description 3.3 Servo power amplifier connector 3.3.1 Connector 2.0H X 8.6W Figure 6 – Servo power amplifier connector (View on face of socket, rear of plug) 3.3.2 Pin outs Pin number Function Description +24 Vdc Provided for use on CMM status switches. Contactor Input signal to control motor contactor Not connected...
  • Page 18: Motor Connector

    Rear panel description 3.4 Motor connector 3.4.1 Connector On the rear of the SPA1 unit there are three motor connection channels (X,Y and Z) the function of: Figure 7 – Motor connection (View on face of socket, rear of plug) 3.4.2 Pin outs Pin number Description...
  • Page 19: Installing The Spa1

    Installing the SPA1 4.0 Installing the SPA1 4.1 Preparation of SPA1 service pack When the SPA1 service pack is received it contains all the components required to construct the following items. These items will assist in the connection and set-up of the SPA1 unit. 4.1.1 Motor connectors The service pack contains three motor connectors that fit the motor output from the SPA1.
  • Page 20: Setting Of The Motor Voltage

    Installing the SPA1 4.1.4 Emergency stop The service pack contains a 9-way D connector and backshell which fits the Emergency stop connector from the SPA1. This connector is of the solder bucket variety and should be fitted to the CMM wiring by a competent technician or engineer.
  • Page 21 Installing the SPA1 3. Locate the motor voltage configuration as shown in figure 10. Figure 10 – Motor voltage configuration 4. Changing the motor voltage is achieved by positioning the link wire that is joining the “SUPP” terminal (supply to PCB) to the “48V” terminal, such that the link wire now joins the “SUPP” and the “24V” terminals.
  • Page 22: Accessing Spa Drives

    Installing the SPA1 4.3 Accessing SPA drives The recommended procedure for accessing the SPA drives located within the SPA1 unit is as detailed below. Remove the front panel of the SPA1 by releasing the 6 fixing screws that restrain the front panel as shown in figure 12.
  • Page 23: Functions Of The Spa Drive Potentiometers

    Installing the SPA1 4.4 Functions of the SPA drive potentiometers The SPA drives have 5 potentiometers located at the front of the SPA1 when fitted. The functions of the are as detailed below – please refer to figure 13. Fig 13 - Locations of potentiometers on the drive 4.4.1 Ramp Adjust the potentiometer to increase or decrease the time from 0 second to 2 seconds for the motor to reach maximum speed (with a 10 V speed reference signal).
  • Page 24: Adjusting The Spa Drives

    Installing the SPA1 4.5 Adjusting the SPA drives Please refer to the Renicis UCC1 controller installation program User’s guide (H-1000-5058), chapter 6 for the procedure on how to set up the SPA drives. The Mini Maestro drive offers the ability to adjust various parameters such as peak current, motor internal resistance compensation and armature voltage speed feedback.
  • Page 25 Installing the SPA1 1. Remove the SPA drive requiring adjustment from the SPA1 by sliding out the drive from the front of the enclosure. 2. Remove the dil header fitted to SK1 of the SPA drive that has the 10 K resistor fitted. 3.
  • Page 26: Adjustment Of The Inductance Of The Motor Drive System

    Installing the SPA1 4.6 Adjustment of the inductance of the motor drive system When using the Mini Maestro drives it is necessary, when a motor has an inductance of less than 1mH, to have an inductor connected between the motor and the drive. The SPA1 has a 10 mH inductor fitted to the system as default.
  • Page 27 Installing the SPA1 4. Removal of the inductor from the drive system is achieved by changing the link wire that is joining the “COM” (common) to the “IN” (inductor in circuit) terminals, such that the link wire now joins the “COM” and the “OUT”...
  • Page 28: System Interconnection Diagrams

    System interconnection 5.0 System interconnection diagrams Many problems can be solved by examination of the system configuration and current conditions. In addition, the RENICIS program provides several functions to assist in SPA1 problem solving and commissioning. 5.1 Cable connections 5.1.1 Emergency stop cable This cable is designed to connect the E.STOP circuit between the Joystick daughter card emergency stop connector and the UCC1 comms channel 1 connector.
  • Page 29 System interconnection 5.1.3 Machine I/O cable This cable is designed to connect some functions from the machine I/O connector from the UCC1 to the machine I/O connector on the SPA1, also giving the ability to attach external connections to the system through the additional connector.
  • Page 30: Maintenance

    Maintenance 6.0 Maintenance Periodically check the security of mounting screws and electrical connectors. Periodical electrical safety checks should include inspection of the mains cable for damage and safe connections. An earth continuity (ground bonding) test may be applied between the protective earth pin of the mains connector and the metal case at a test current of no greater than 25 A.
  • Page 32 Renishaw plc +44 (0)1453 524524 +44 (0)1453 524901 New Mills, Wotton-under-Edge, uk@renishaw.com Gloucestershire, GL12 8JR United Kingdom www.renishaw.com Renishaw worldwide Australia Italy South Korea +61 3 9521 0922 +39 011 966 10 52 +82 2 565 6878 australia@renishaw.com italy@renishaw.com southkorea@renishaw.com...

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