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Installation and Servicing
BLACK BEAUTY
BBU Fire Front
FOR USE WITH BBU 45/4 & BBU 54/4
G.C. No. 37-047-17
This is a Cat I
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the rules in force must be used.
The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration
Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety
(Installation and Use) Regulations, be handed to the user on completion of the installation.
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
In the centre pages are to be found your Guarantee Registration Card, which we recommend you complete and
If this card is missing you can obtain a copy or record your registration by telephoning the Heatcall Customer
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
All replacement parts
All labour charges
All call-out charges
One Contact Local Service
Instructions for Use
To b e l e f t w i t h t h e u s e r
4
Appliance
2H
Guarantee Registration
to offer our customers' a Comprehensive First Year Guarantee.
return as soon as possible.
Service number 01773 828100.
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0208 247 9857
Customer Services:
Tel: (01773) 828100
Fax: (01773) 828070
Hepworth Heating Ltd.,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
221906B.02.02
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Related Manuals for Glow-worm BLACK BEAUTY 4
Summary of Contents for Glow-worm BLACK BEAUTY 4
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Page 1: Instructions For Use
All replacement parts REGISTER YOUR GLOW-WORM APPLIANCE FOR 1ST YEAR GUARANTEE PROTECTION All labour charges CALL 0208 247 9857 All call-out charges Hepworth Heating Ltd., Customer Services: Nottingham Road, Belper, Derbyshire. DE56 1JT Tel: (01773) 828100 General/Sales enquiries: One Contact Local Service... -
Page 2: Important Information
This fire is certificated to the current issue of BS6332 part 2, invoking the current issue of BS5258 part 8 for safety and performance. It is, therfore, important that no alteration is made to the fire, without permission, in writing, from Hepworth Heating Ltd. - Page 3 If you wish to replace the fuelbed and do not know where they can be obtained please contact Hepworth Heating on (01773) 824141 or your nearest stockist. Notes and General Information...
- Page 4 Instructions for Use OPERATING YOUR BOILER AND FIRE 75mm 75mm Safety Device BOILER - This appliance is fitted with a flue blockage safety 150mm device which will shut down the appliance in the event of abnormal flue conditions. This device is NOT a substitute for an independently mounted Carbon Monoxide detector.
- Page 5 Instructions for Use To relight the main burner turn control thermistor knob “A” clockwise to the desired setting between the minimum, "O" and maximum position. For longer periods, turn the control thermistor knob “A” to “Reset” position. Switch off the electrical supply to the boiler. To relight follow the full lighting instructions given above.
- Page 6 Instructions for Use Cleaning Turn the fire off and allow it to cool before attempting any cleaning. LOCATING Normally the fire will only need dusting. The bright metal trims TABS may be cleaned with a damp cloth and dried with a soft duster. Obstinate marks can be removed from the trims using soapy water.
- Page 7 302mm 655mm Diagram 1.1 General Notes and Information 1.2 Data The Glow-worm Black Beauty 4 BBU gas fire front is to be used Gas connection - from the service cock with specially designed Glow-worm 45/4 & 54/4 Back Boiler 18.1kg Total weight - Units only.
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Page 8: Types Of Installation 2
1 General 1.3 Statutory Requirements In the republic of Ireland the installation must also conform to the relevant parts of: The installation must be in accordance with these instructions. The current edition of IS 813 For the user’s protection, in the United Kingdom it is the law that All relevant national and local rules in force. - Page 9 4 Fire Front Preparation 4.1 Unpacking The carton contains the following:- Fire assembly. Ceramic fuel effect (In packaging inside firebox). Fittings pack. Gas feed pipe and fittings. Literature pack. Tool for window removal. Remove all the items carefully to prevent damage. Some items may be contained in the packaging fitments.
- Page 10 4 Fire Front Preparation FIRE FRONT WALL FACE GAS FIRE FEED PIPE 58mm FIRE FRONT 158mm WALL DATUM Diagram 4.4 4.3 Gas Supply to Fire Front Check that the gas service cock is in the Off position. WASHER NOTE: The gas fire feed pipe will need cutting at the plain end at a point depending upon the position of the BBU to the fire front wall face.
- Page 11 5 Installation FIRE SUPPORT FIRE FRONT ADJUSTMENT DRAUGHT BRACKETS (2) WALL FACE SCREWS (2) DIVERTER BODY 62mm ADJUSTMENT FIRE SCREWS (2) SUPPORT BRACKET DRAUGHT DIVERTER SCREWS (2) Diagram 5.1 5.1 Fire Front Fixing FIRE FRONT Slide the draught diverter, supplied with the boiler, into the FIRE FRONT WALL FACE draught diverter body on the BBU and secure with two 5mm dog...
- Page 12 5 Installation 5.2 Gas Supply Connection DOG POINT SCREWS TOP FIXING Connect and tighten the union nut at the fire front isolatingvalve, see diagram 5.4. Refit floor protection plate if removed. Turn gas On at the fire isolating valve by removing the cap and turning restrictor screw anti-clockwise..
- Page 13 6 Control & Pressure Checks 6.1 Check Control Settings 6.3 Flue Blockage Safety Device If closed, open the isolating valve at the inlet elbow. This monitoring system must not be adjusted, bypassed or put out of operation. To help in checking the control positions while the outer case is detached, place the control bezel over the gas tap spindle and This monitoring system, or any of its parts, must only be against the tap bracket.
- Page 14 6 Control & Pressure Checks 6.6 Test For Spillage Note: 370mm 1. Take care. The appliance gets hot during testing. 2. To carry out the test you will need a 500mm emplume tube and a torch. TEST: WHERE NO FAN IS PRESENT Close all outside doors and doors and windows in the room in which the appliance is installed.
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Page 15: Final Review 7
7 Final Review Please ensure the “Benchmark” logbook (supplied with Back Boiler Unit) is completed and left with the user. Check the operation of the fire at all control positions. Visually inspect the appliance. Clean off any marks incurred during installation. Advise the customer how to operate the fire and boiler. -
Page 16: See Diagram
Detach the electrode lead from the pilot unit by pulling the lead reconditioned or copy parts that have not been clearly authorised down and away from the electrode situated at the centre rear of by Hepworth Heating Ltd. the burner. Disconnect the two pipes linking the upper and lower injectors 8.2 Fuel Bed... - Page 17 8 Servicing and Replacement of Parts 8.4 To Remove The Piezo Generator THERMOCOUPLE Remove the gas tap as section 8.3. CONNECTION Make sure that the tap is in the off position. Remove the circlip holding the piezo unit to the tap. Remove the piezo unit, see diagram 8.1.
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Page 18: Fault Finding
9 Fault Finding 9.2 Flue Blockage Safety Device 9.1 Fire Font Ignition If the device operates it indicates there could be a problem with Remove casing as section 8.1. the chimney. First make sure air vents are free of obstructions, Refer to Fire Front Ignition Fault Finding, diagram 9.1. - Page 19 9 Fault Finding Disconnect appliance thermocouple from the gas tap. Check that all connections are clean and in good condition. Fit test meter interrupter into the magnet unit. Fit appliance thermocouple into the test meter interrupter. Hold down control tap in ignition position. Ignite burner, allowing thermocouple to attain operating temperature.
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Page 20: Spare Parts
10 Spare Parts When spare parts are required apply to your local supplier. Please quote the name of the appliance, also the serial number which can be found on the data label on the appliance. If ordering from the local gas undertaking the appropriate appliance GC number should also be quoted together with the GC number of the part.
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