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Installation & Servicing
FIRELITE 4 BBU
FIRE FRONT G.C. No. 37-047-13
CONTOUR 4 BBU
FIRE FRONT G.C. No. 37-047-14
MIAMI 4 BBU
TEAK FIRE FRONT G.C. No. 37-047-15
MAHOGANY FIRE FRONT G.C. No. 37-047-20
FOR USE WITH BBU 45/4 & BBU 54/4
This is a Cat I
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the rules in force must be used.
The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration
Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety
(Installation and Use) Regulations, be handed to the user on completion of the installation.
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
In the centre pages are to be found your Guarantee Registration Card, which we recommend you complete and
If this card is missing you can obtain a copy or record your registration by telephoning the Heatcall Customer
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
❏
✔
All replacement parts
❏
✔
All labour charges
❏
✔
All call-out charges
One Contact Local Service
Instructions for Use
To b e l e f t w i t h t h e u s e r
Appliance
2H
Guarantee Registration
to offer our customers' a Comprehensive First Year Guarantee.
return as soon as possible.
Service number 01773 828100.
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0208 247 9857
Customer Services:
Tel: (01773) 828100
Fax: (01773) 828070
Hepworth Heating Ltd.,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
221904D.04.02
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Summary of Contents for Glow-worm FIRELITE 4 BBU
- Page 1 Guarantee Registration Thank you for installing a new Glow-worm appliance in your home. Glow-worm appliances' are manufactured to the very highest standard so we are pleased to offer our customers' a Comprehensive First Year Guarantee. In the centre pages are to be found your Guarantee Registration Card, which we recommend you complete and return as soon as possible.
- Page 2 Important Information Certification This fire is certificated to the current issue of BS6332 part 2, invoking the current issue of BS5258 part 5 for safety and performance. It is, therfore, important that no alteration is made to the fire, without permission, in writing, from Hepworth Heating Ltd. Any alteration that is not approved by Hepworth Heating Ltd., could invalidate the certification, the warranty and could infringe the statutory requirements.
- Page 3 Heatcall Service engineer or a CORGI registered installer. These gas fire fronts are to be used with specially designed Glow-worm 45/4 & 54/4 Back Boiler Units only. If you require your appliance to be serviced, please contact Heatcall on (01773) 828100 and quote the following details;...
- Page 4 Instructions for Use Clearance OPERATING YOUR BOILER AND FIRE A shelf or surround of a maximum depth of 150mm may be Safety Device fitted, provided that clearances above and at the sides of the fire front are as shown in diagram 1. For a shelf made from wood or BOILER - This appliance is fitted with a flue blockage safety other combustible materials deeper than 150mm add 12.5mm device which will shut down the appliance in the event of...
- Page 5 Instructions for Use For longer periods, turn the control thermistor knob “A” to Lighting the boiler “Reset” position. Switch off the electrical supply to the boiler. The boiler control is situated at the bottom of the R/H louvre of To relight follow the full lighting instructions given above. the fire front.
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Page 6: Replacement Parts
Instructions for Use Lighting with a match or taper LOCATION PINS Depress the control knob and turn anticlockwise towards the 1/IGN position. While keeping the knob depressed, light the pilot by inserting a long match or taper into the pilot viewing opening (See diagram 6 ). -
Page 7: Installation 5
This fire front is for use only on G20 gas. These gas fire fronts are to be used with specially designed Glow-worm 45/4 & 54/4 Back Boiler Units only. The fire is fitted with a safety device which will shut it down if... -
Page 8: Installation 5
This fire front can only be fitted to a specially designed Glow- 1.14kW (3,800Btu/h) worm 45/4 & 54/4 Back Boiler Units, which itself has been installed in accordance with the Glow-worm Installation and Pilot & Atmosphere Servicing Instructions. Sensing Device... -
Page 9: Types Of Installation
3 Flue and Ventilation 2 Types of Installation 2.3 Without Surround or Hearth 3.1 Refer to the current issue of BS5440 Part 1. The back boiler draught diverter assembly accepts the fire front The minimum clearances for shelves or projections on the fire flue spigot. - Page 10 4 Fire Front Preparation FIRE FRONT WALL FACE GAS FIRE FEED PIPE 77mm FIRE FRONT WALL DATUM 121mm Diagram 4.4 4.3 Gas Supply to Fire Front WASHER Check that the gas service cock is in the Off position, diagram 4.3. NOTE: The gas fire feed pipe will need cutting at the plain end at a point depending upon the position of the BBU relative to the fire front wall face.
- Page 11 5 Installation ADJUSTMENT DRAUGHT FIRE SUPPORT SCREWS (2) DIVERTER BODY FIRE FRONT BRACKETS (2) WALL FACE 62mm ADJUSTMENT FIRE SCREWS (2) SUPPORT BRACKET DRAUGHT DIVERTER SCREWS (2) Diagram 5.1 5.1 Fire Front Fixing FIRE FRONT WALL FACE SECURING Slide the draught diverter, supplied with the boiler, into the draught diverter body on the BBU and secure with two 5mm dog SCREWS (2) FIRE FRONT...
- Page 12 5 Installation 5.2 Gas Supply Connection DOG POINT SCREWS TOP FIXING Connect and tighten the union nut at the fire front isolating valve, see diagram 5.4. Refit floor protection plate if removed. Turn gas on at the fire isolating valve by removing cap and turning restrictor screw anti-clockwise.
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Page 13: Controls & Pressure Checks 6
Fit the control knob over the gas tap This monitoring system, or any of its parts, must only be spindle. exchanged using Glow-worm authorised parts. Depress the control knob and turn anticlockwise partially towards 6.4 Check Reference Pressure the 1/IGN position until some resistance is felt. -
Page 14: Spillage Check 7
7 Spillage Check 7.1 Spillage Check MIAMI ILLUSTRATED Note: 380mm 1. Take care. The appliance gets hot during testing. 2. To carry out the test you will need a 500mm emplume tube and a torch. TEST: WHERE NO FAN IS PRESENT Close all outside doors and doors and windows in the room in which the appliance is installed. - Page 15 9 Servicing and Replacement of Parts Servicing Notes Replacement of Parts Notes MAKE SURE FIRE FRONT IS COLD. REMEMBER: When replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and Servicing must be carried out by a competent person.
- Page 16 9 Servicing and Replacement of Parts 9.6 To Grease the Gas Tap 9.4 To Remove the Piezo Generator Remove the burner module as section 9.5. Remove the case as section 9.1. Remove the circlip holding the piezo generator to the tap. Disconnect the electrode lead from below the pilot electrode, see diagram 9.1.
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Page 17: Fault Finding
10 Fault Finding 10.1 Fire Font Ignition 10.2 Flue Blockage Safety Device Remove casing as section 9. If the device operates it indicates there could be a problem with the chimney. First make sure air vents are free of obstructions, Refer to Fire Front Ignition Fault Finding, diagram 10.1. - Page 18 10 Fault Finding Disconnect appliance thermocouple from the gas tap. Check that all connections are clean and in good condition. Fit test meter interrupter into the magnet unit. Fit appliance thermocouple into the test meter interrupter. Hold down control tap in ignition position. Ignite burner, allowing thermocouple to attain operating temperature.
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Page 19: Spare Parts
11 Spare Parts When spare parts are required apply to your local supplier. Please quote the name of the appliance, also the serial number which can be found on the data label on the appliance. If ordering from the local gas undertaking the appropriate appliance GC number should also be quoted together with the GC number of the part. - Page 20 Because of our constant endeavour for improvement details may vary slightly from those in the instructions. 221904D...
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