Morgana TF MEGA-S Instruction Manual
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Morgana TF MEGA-S Instruction Manual

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TF MEGA-S
FOLDER
Instruction manual
Be sure to read this manual prior to use
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and leave it at the site of us for easy reference!

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Summary of Contents for Morgana TF MEGA-S

  • Page 1 TF MEGA-S FOLDER Instruction manual Be sure to read this manual prior to use and leave it at the site of us for easy reference!
  • Page 2 Produkt Bezeichnung des Produkts : HEFTER Falzmaschine Modell : TF MEGA-S den nachfolgend aufgelisteten Richtlinien entspricht: Richtlinien : Niederspannungsrichtlinie 2006/95/EG unter EN60950-1: 2006 Richtlinie über die elektromagnetische Verträglichkeit 89/336/EWG und 2004/108/EG unter EN 55014-1: 2006, EN 55014-2: 1997+A1: 2001, EN 55011: 2007+A2: 2007, EN 61000-3-2: 2006, EN 61000-3-3:...
  • Page 3 Disposal of Old Electrical & Electronic Equipment This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should not be disposed of as household waste. Please recycle where facilities exist by checking with your local authority or supplier for recycling advice.

  • Page 4: Introduction

    The folder TF MEGA-S is an office folding machine which is only destined fort he folding of paper. Any other use is not according to its specifications. The manufacturer/supplier is not liable for any damage resulting of such un-allowed handling.

  • Page 5: Safety Precautions

    Safety precautions Watch the following remarks and warnings during the operation of the machine. This way you will prevent any possible danger, personal injury or damage of the machine. Ignoring this mark could result in the possibility of Ignoring this mark could result in the possibility of WARNING serious injury or even death.

  • Page 6: Operating Environment

    Operating environment Operate this unit in the following environment: Temperature: +5°C up to +35° (storage temperature -10°C up to +50°C) Humidity: 20% up to 85% (storage: 10% up to 90% rel. humidity) no condensation No direct sunlight Reasonably free from dust subject to only little or no vibration free from air-borne salt no harmful chemicals...

  • Page 7: Label „Warning" /„Caution

    Warning: Do not damage the power cord or power plug. Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug. This could result in damage, a fire or an electrical shock. Do not touch the power switch with wet hands. Otherwise electric hazards may occur. Do not remove the cover or back panel.
  • Page 8 CAUTION These labels may not be removed or changed. If a label gets dirty, breaks or gets lost, it must be replaced immediately. You can get a new label from Morgana Systems or an authorized dealer. For safety reasons you may only use the specified mains fuse! The mains fuse may only be replaced by a fuse as described on the label! Do not grip into the machine during operation.

  • Page 9: Table Of Contents

    Index Introduction ........................3 Safety precautions ......................4 Power supply ......................... 4 Operating environment ......................5 Maintenance / additional information..................5 Label „WARNING“ /„CAUTION" .................... 6 Chapter 1 Before operation 1. Features .......................... 10 2. Installation ........................11 Standard components ..................... 11 Press release lever …………….
  • Page 10 Chapter 3 Maintenance and cleaning of the machine 1. Cleaning the rubber roll ....................18 2. Cleaning the paper feed rings ..................18 3. Cleaning the sensor......................18 4. Cleaning the paper separator pad ................... 18 Chapter 4 Trouble shooting guide 1.

  • Page 11: Before Operation

    Chapter 1 Before operation 1. Features The TF MEGA-S is designed to fold paper into 4 fold types and up to 6.900 folds per hour (specification for single fold with 80 g/m² paper). Single fold double parallel fold wrap fold...

  • Page 12: Installation

    2. Installation 1. Standard components Fold plate 1 Fold plate 2 Operating manual Cable 2. Press release lever Remove any press release lever (adhesive tapes) 3. Install parts Install lower fold plate 2. Install upper fold plate 3. Expand the paper feeding tray 4.

  • Page 13: Names And Functions

    3. Names and functions Upper fold plate a. Fold adjusting button – quick adjustment b. Fold adjusting knob – fine adjustment Control panel Lower fold plate power switch (On/Off) Paper eject tray Paper eject stop (adjustable) Stacking rolls (adjustable) Extension of paper feeding tray Paper feeding guidance (left &...

  • Page 14: The Control Panel

    4. The control panel 1 Display 5 = C = Clear 4 = Count = precounter 3 = Start 2 = Stop 1. Display with counter and status indication 2. Stop key (folding process is stopped) 3. Start key 4. Precounter = key for precounting (always in steps of 10) 5.

  • Page 15: Handling The Paper

    6. Handling the paper 1. use of the paper Make sure that the printing ink on the paper has dried completely prior to use. Otherwise the feeding rolls, the folding rolls and the paper may become dirty. Paper printed with spezial ink may cause the swelling and deformation of the robber rolls, leading to folding misalignment.

  • Page 16: Basic Operation

    Chapter 2 Basic operation 2.1 Switching on Switch on the machine at the main switch. 2.2 Adjusting the paper width Release the locking screw of the paper feeding guidances and adjust the paper guidances to the paper width. 2.3 Inserting the paper Press down the paper feeding try.

  • Page 17: Selecting The Fold Type

    2.4 Selecting the fold type Quick adjustment: Lift the adjusting knob for the upper folding plate and move it to the position needed. The scale will help you to find the correct position for the fold type. Then have the adjusting knob snapped. Fine adjustment: Turn on the fine adjusting knob (at the top of the folding plate) to the left or right until you have reached the exact position.

  • Page 18: Working With Pre-Counter

    1. Working with pre-counter: Enter the number of sheets you want to fold with the key “Count“ (in steps of 10) Press the green „Start“ button to start the folding process. The number of sheets will be folded. After that the machine will stop automatically.

  • Page 19: Maintenance And Cleaning Of The Machine

    Chapter 3 Maintenance and cleaning the machine 1. Cleaning the rubber roll Open the top cover. Rotate the rubber roll manually and clean it with a moistened cloth. We recommend using a special cleaning liquid for rubber rolls. 2. Cleaning the paper feed rings Open the top cover.

  • Page 20: Trouble Shooting Guide

    Chapter 4 Trouble shooting guide 1. Paper jam / empty Remove paper jam or refill the paper. Press „Start“ again. 2. Cover open Close the top cover. Press „Start“ again. 3. Fold plate 1 not set correctly (Plate-1 set err) Insert the top fold plate correctly (see installation part).

  • Page 21: Paper Jam At Paper Receiving (Paper Jam / Empty)

    5. Paper jam or paper empty at paper outlet Remove paper jam at the paper receiving. Press key C to cancel the error indication. 6. Paper jam at paper feeding station Remove the paper jam at the feeding area. Remove any paper scraps. Press key C to cancel the error indication.

  • Page 22: Paper Gets Stuck In The Fold Plates

    9. Paper gets stuck in the fold plates Remove both fold plates Check if there are any paper scraps in the fold plates Re-install both fold plates (see installation part) 10. The paper is not folded parallely The adjustment wheel for the folding parallelism is located at the right side of the paper feeding tray (= paper feeding angle) (see name and function).

  • Page 23: Appendix

    Chapter 5 Appendix Technical specifications: Model TF MEGA-S Paper size Max. : 225mm (width) x 360mm (length) Min. : 85mm (width) x 100mm (length) Standard paper size DIN A4 / DIN A5 Paper weight 50 – 150 g/m² Paper quality...

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