Flywheel Installation; A.c.g. Set Installation; Right Crankcase Installation - Sym Joyride125 Service Manual

Flywheel Installation

Insert the pin onto crankshaft.
Make sure that there is no other material stock
on it. If so, clean it up.
Align the key on crankshaft with the flywheel
groove, and then install the flywheel.
Hold the flywheel with flywheel holder, and
tighten its nut.
Torque value: 5.0~6.0 kg-m
Tool:
Flywheel holder
Install spring and oil through.

A.C.G. Set Installation

Install the A.C.G. set onto right crankcase cover
(3 screws).
Install pulse generator (2 screws).
Tie the wire harness securely onto the indent of
crankcase.
Caution
Make sure that the wire harness is placed
under pulse generator.
Right Crankcase Cover Installation
Install dowel pin and new gasket.
Install right crankcase cover onto the crankcase.
Note that align the water pump shaft indent with
the oil pump shaft.
Install right crankcase cover (9 screws).
Connect water hose to the right crankcase
cover.
Install the water pump cover onto crankcase
cover. .
10. ALTERNATOR/STARTING CLUTCH
To this chapter contents
2 bolts
3 screws
10-7