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Sony VPL-CS10 Service Manual

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SERVICE MANUAL

MODEL
..............
VPL-CS10
VPL-CX10
DEST.
CHASSIS NO.
.........
....................
WORLD
WORLD
MODEL
..............
RM-PJM10
LCD DATA PROJECTOR
DEST.
CHASSIS NO.
.........
....................
WORLD

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Summary of Contents for Sony VPL-CS10

  • Page 1: Service Manual

    SERVICE MANUAL MODEL MODEL DEST. CHASSIS NO. DEST. CHASSIS NO..................VPL-CS10 RM-PJM10 WORLD WORLD VPL-CX10 WORLD LCD DATA PROJECTOR...
  • Page 2 LES SCHÉMAS DE PRINCIPE, LES VUES EXPLOSÉES ET LES CRITICAL TO SAFE OPERATION. REPLACE THESE COMPO- LISTES DE PIECES SONT D’UNE IMPORTANCE CRITIQUE NENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB- POUR LA SÉCURITÉ DU FONCTIONNEMENT. NE LES REMPLACER QUE PAR DES COMPOSANTS SONY DONT LE LISHED BY SONY.

  • Page 3: Table Of Contents

    White Balance Adjustment on Servicing ............ 3-9 3-5-1. Signal Level Adjustment ............3-9 3-5-2. White Balance Adjustment ............3-9 3-5-2-1. HIGH Mode of INPUT-A ............3-9 3-5-2-2. LOW Mode of INPUT-A ............3-9 3-5-2-3. LOW Mode of VIDEO ............... 3-9 3-6. Memory ..................... 3-10 VPL-CS10/CX10...
  • Page 4 6. Electrical Parts List ............7. Block Diagrams ....................7-1 B (1/2) ....................7-2 B (2/2) ....................7-3 ....................7-4 C (1/2) (VPL-CS10) .................. 7-5 C (2/2) (VPL-CS10) .................. 7-6 C (1/2) (VPL-CX10) ................. 7-7 C (2/2) (VPL-CX10) ................. 7-8 Power ....................7-9 8.
  • Page 5 C (4/5) (VPL-CX10) ................8-27 C (5/5) (VPL-CX10) ................8-28 H, NF, NR, U, V ..................8-31 Printed Wiring Boards ....................8-3 ....................8-6 ....................8-12 C (VPL-CS10) ..................8-14 C (VPL-CX10) ..................8-22 H, NF, NR, U, V ..................8-30 VPL-CS10/CX10...
  • Page 12 LAMP/ FAN/ POWER COVER TEMP SAVING STANDBY M E N U – VOLUME + INPUT ON/STANDBY RESET ENTER I / 1...
  • Page 13 VOLUME INPUT A CONTROL S VIDEO IN INPUT A IN / PLUG IN POWER (D ZOOM) FUNCTION...
  • Page 15 INPUT A CONTROL S VIDEO IN INPUT A IN / PLUG IN POWER...
  • Page 16 INPUT A CONTROL S VIDEO IN INPUT A IN / PLUG IN POWER INPUT A CONTROL S VIDEO IN INPUT A IN / PLUG IN POWER INPUT A CONTROL S VIDEO IN INPUT A IN / PLUG IN POWER...
  • Page 17 KEYSTONE MEMORY: DIGITAL KEYSTONE: INSTALLATION: POWER SAVING SIRCS RECEIVER: LAMP TIMER: LAMP/ FAN/ POWER COVER TEMP SAVING STANDBY M E N U KEYSTONE MEMORY: DIGITAL KEYSTONE: – VOLUME + INPUT ON/STANDBY RESET ENTER INSTALLATION: POWER SAVING I / 1 SIRCS RECEIVER: VOLUME LAMP TIMER:...
  • Page 18 FAN/ POWER LAMP/ COVER TEMP SAVING STANDBY M E N U – VOLUME + INPUT ON/STANDBY RESET ENTER I / 1 VOLUME...
  • Page 20 KEYSTONE MEMORY: DIGITAL KEYSTONE: INSTALLATION: POWER SAVING SIRCS RECEIVER: LAMP TIMER:...
  • Page 22 KEYSTONE MEMORY: DIGITAL KEYSTONE: INSTALLATION: POWER SAVING SIRCS RECEIVER: LAMP TIMER:...

  • Page 31: Service Informations

    Section 2 Service Informations 2-1. Board Layout VPL-CS10/CX10...

  • Page 32: Extension Boards And Extension Cables

    Flexible cable (50P) X2 board X4 board Flexible cable (50P) Flexible cable (24P) X3 board X1 board VPL-CS10 VPL-CX10 Three flexible cables (32P) Three flexible cables (30P) Three X6 boards Three X7 boards X6 kit assy (A-1501-786-A) X7 kit assy (A-1501-787-A)

  • Page 33: Disassembly

    2-2. Disassembly 2-2-1. Top Cover Removal 4 Top cover 3 Two screws (+B3 x 6) CN705 Claw 1 Filter cover assy 2 Two screws (+B3 x 6) VPL-CS10/CX10...

  • Page 34: H Board Removal

    (+P2.6 x 4) CN002 2 Cover (H) 4 H board Top cover 1 Four screws 2-2-3. C Board Removal (+P2.6 x 4) CN706 CN702 CN720 CN713 CN714 CN703 2 C board CN715 CN716 CN718 CN717 CN701 CN709 CN403 CN405 VPL-CS10/CX10...

  • Page 35: B And Ba Boards Removal

    2-2-4. B and BA Boards Removal ..Remove the C board. (Refer to 2-2-3.) 2 B board 1 Two screws 3 BA board CN105 CN103 CN104 VPL-CS10/CX10...

  • Page 36: Optics Unit Assy Removal

    4 Screw 1 Two screws (+PSW3 x 10) (+P3 x 6) 5 Screw 2 Screw (+P2.6 x 4) (+P3 x 6) 6 Lamp house 7 Four screws (+PSW3 x 10) 3 Fan holder CN24 CN25 8 Optics unit assy VPL-CS10/CX10...

  • Page 37: Qa Board Removal

    2-2-6. QA Board Removal ..Remove the Optics unit assy. (Refer to 2-2-5.) CN101 2 Five screws (+PWH2.6 x 4) Plate (PS2) Earth plate (QA) 3 QA board CN102 1 Two screws (+B2 x 6) VPL-CS10/CX10...

  • Page 38: Power Block Removal

    (Lamp) (+PTPWH3 x 8) 3 Connector (2P) 8 Four screws (+P3 x 6) 2-2-8. Lens Block Removal ..Remove the Optics unit assy. (Refer to 2-2-5.) 2 Lens block 1 Four screws (+PSW3 x 10) VPL-CS10/CX10...

  • Page 39: Lens • Prism Assy And In-Polarizer Panel Removal

    6 In-polarizer panel (R) 8 In-polarizer panel (G) 9 Polarizer panel spring 0 In-polarizer panel (B) 4 Lens • prism assy 2-2-10. Lamp Assy Removal 3 Loosen the screw 2 Lamp door assy 4 Lamp assy 1 Loosen the screw VPL-CS10/CX10...

  • Page 40: Extension Boards And Extension Cables Connection

    X1 board Connector (8P) QA board C board Connector (11P) Three flexible cables (30P) BA board Connector (10P) Connector (3P) Three X6 boards [VPL-CS10] Three X7 boards [VPL-CX10] Connector (3P) To power block(CN21) Connector (8P) Connector (3P) X5 board 2-10 VPL-CS10/CX10...

  • Page 41: Electrical Adjustments

    Note : Perform the following adjustments at least 5 minutes after turning on the power. 8. Connect the 1H-inverted single color signal of red then blue to the input connector. Adjust VPL-CS10 for the minimum flicker point and adjust VPL-CX10 for the 3-1-2. Factory Mode Setting same value as step 4 using the R VCOM and B VCOM respectively.

  • Page 42: Adjustment Item Initialize Data

    3-3. Adjustment Item Initialize Data VPL-CS10/CX10 Memory Name Menu Title Item Name CH MEMORY W/B MEMOR STATUS VIDEO VIDEO MEMORY VIDEO S VIDEO INPUT-A MEMORY HIGH HIGH PICTURE CTRL CONTRAST BRIGHT COLOR SHARP D.PICTURE COLOR TEMP HIGH COLOR SYS AUTO AUTO —...
  • Page 43 VPL-CS10/CX10 Memory Name Menu Title Item Nam CHROMA MEMORY Reso Status Remarks NT358,NT443 PAL,PALM/N MEMORY Memory Memory B&W60 SECAM,B&W 50 RGB MTRX/ CONTRAST BRIGHT Fixed Value SUB HUE SUB BRT Fixed Value R-Y/R R-Y/B G-Y/R G-Y/B VIDEO CON VIDEO COL...
  • Page 44 VPL-CS10 Memory Name Menu Title Item Name CHROMA MEMORY Reso Status Remarks NT358,NT443 PAL,PALM/N MEMORY Memory Memory B&W60 SECAM, B&W 50 P. DRV/ VCOM G 158/158 *4 VCOM R 150/150 *4 VCOM B 154/154 *4 SIG CEN Fixed Value SID LVL...
  • Page 45 VPL-CS10 Memory Name Menu Title Item Name CHROMA MEMORY Reso Status Remarks NT358,NT443 PAL,PALM/N MEMORY Memory Memory B&W60 SECAM, B&W 50 NRG POS Fixed Value NRG WIDTH Fixed Value MSK H POS Fixed Value MSK H WIDTH 2047 Fixed Value...
  • Page 46 ENB G Non Adjustable ENB B Non Adjustable ENB WIDTH Non Adjustable YOUT Non Adjustable DYOUT POS Non Adjustable SH WIDTH Non Adjustable CLP1 POS Non Adjustable CLP1 WIDTH Non Adjustable CLP2 POS Non Adjustable CLP2 WIDTH Non Adjustable VPL-CS10/CX10...
  • Page 47 It differs in accordance with the resolution of the input signal. *3 : It changes depending upon the type of input signal. *4 : It changes depending upon the installation setup. (Floor or Ceiling) Note : There are nonadjustable items in accordance with the input signal. VPL-CS10/CX10...

  • Page 48: Service Kowhow

    3-4-2-3. When Replacing the Other Board GAIN B BIAS R There are no need to perform the adjustment. BIAS G BIAS B When down the data befor replacement, and then write in the data after the board replacement. Need adjustment Value: See description. VPL-CS10/CX10...

  • Page 49: White Balance Adjustment On Servicing

    2 by the V-AMP/SUB CONT R and B of the P. DRV. 3-5-2-2. LOW Mode of INPUT-A 1. Input the 50 IRE FLAT FIELD signal to INPUT-A. 2. Select BIAS 123 using the LOW mode of W/B. 3. Adjust GAIN G so that chromacity becomes 0.322 ± 0.003. VPL-CS10/CX10...

  • Page 50: Memory

    When the power plug is connected to the power line (Standby status), all data inside the internal ROM are Memory structure of VPL-CS10/CX10 series is based on written into the NVM (Nonvolatile Memory). When the the VPL-CS1 series, and it is composed of the following power is turned to on, required data for the current picture, eight memory blocks.
  • Page 51 64pin QFP MB88346BPFV-EF MK1714-01RT M52758FP NC7SZ86P5X CXD9575TQ TC74LCX574FT(EL) 4pin CHIP TOP VIEW S-8520F33MC-BNS-T2 36pin SOP TOP VIEW TOP VIEW TC75S56F(TE85R) 20pin SOP 80pin QFP TC7SET04FU(TE85R) MB81F161622C-80FN TC7SH08FU-TE85R TC7W53FU(TE12R) HD64F2633TE TOP VIEW 50pin SOP 5pin CHIP TOP VIEW 120pin QFP VPL-CS10/CX10...
  • Page 52 DAP202UT106 TL431CPK-E2 1SS355TE-17 TOP VIEW RD5.1SB3-T1 8pin DIP RD5.6SB-T1 RD9.1SB2-T1 UDZ-TE-17-3.9B HN1D03FU-TE85R UPD72012GB-003-3B4 ANODE TOP VIEW CATHODE 100pin QFP BZA456A 2SA1162-YG-TE85L 2SA1576A-T106-QR 2SA1611T1-M5M6 2SC2712-YG-TE85L MA157-TX 2SC4081T106R DTC144EKA-T146 DTC144EUA-T106 DAN202K-T-146 2SA1213Y-TE12L RB063L-30TE25 RB501V-40TE-17 ANODE DTA144EUA-T106 CATHODE DTC114EUA-T106 DAN202UT106 ANODE CATHODE VPL-CS10/CX10...

  • Page 53: Exploded Views

    Les composants identifiés par la marque ! sont critiques pour la sécurité. • The construction parts of an assembled part are indicated with a Ne les remplacer que par une pièce portant collation number in the remarks column. le numéro spécifié. VPL-CS10/CX10...

  • Page 54: Cover

    4-079-533-01 FILTER (FR) 4-080-057-01 SHEET (PW) 4-079-524-01 GUIDE (OUT), LED 4-079-543-01 EMBLEM (CS10)(VPL-CS10) * A-1375-209-A H COMPL 4-079-544-01 EMBLEM (CX10)(VPL-CX10) * A-1335-132-A C COMPL(VPL-CS10) * A-1335-137-A C COMPL(VPL-CX10) 4-079-517-01 BRACKET, COVER 4-079-553-01 FOOT (SIDE) 4-079-518-01 BRACKET (S), COVER X-4038-364-1 COVER ASSY, FILTER...

  • Page 55: Chassis

    4-079-521-01 HOLDER, FAN 4-079-526-01 HOUSE, LAMP 1-763-173-21 FAN, DC 4-080-064-01 LOUVER (LH) 4-079-554-01 SLIT, FAN ! 1-576-486-11 THERMOSTAT 4-079-550-01 MASK 1-758-538-11 OPTICAL UNIT(VPL-CS10) 152-171 1-758-537-11 OPTICAL UNIT(VPL-CX10) 202-221 ! 1-468-552-11 POWER BLOCK ! 1-576-232-11 FUSE T5AH (250V) 3-911-115-01 WASHER, STOPPER...

  • Page 56: Base

    * 1-679-184-11 PWB, NR ! 1-251-382-22 INLET, AC 3P(WITH NOISE FILTER) 4-079-516-01 HOLDER, AC 4-079-541-01 BRACKET, NR 4-079-531-01 BRACKET, FAN * A-1136-128-A B COMPL(VPL-CS10) 1-763-557-11 FAN, DC * A-1136-154-A B COMPL(VPL-CX10) 4-079-532-01 GUARD, FAN * A-1136-127-A BA COMPL(VPL-CS10) * 1-679-182-11 PWB, V...

  • Page 57: Optics (Vpl-Cs10)

    Optics (VPL-CS10) 5-4. Optics (VPL-CS10) Ref.No. Part No. Description Remark Ref.No. Part No. Description Remark 1-758-538-11 OPTICAL UNIT(VPL-CS10) 152-171 * 9-885-008-65 RDM 9-885-008-56 LENS, PRISM ASSY * 9-885-008-66 GDM 9-885-008-57 FLY EYE A ASSY 9-885-008-67 R-CH PDF CONDENSER LENS * 9-885-008-58 FLY EYE B, P/S CONVERTER ASSY...

  • Page 58: Optics (Vpl-Cx10)

    * 9-885-008-90 RELAY LENS A * 9-885-008-81 MIRROR A ASSY * 9-885-008-91 RELAY LENS B * 9-885-008-82 MIRROR B ASSY 9-885-008-92 R-CH IN-POLARIZER * 9-885-008-83 MIRROR C 9-885-008-93 G-CH IN-POLARIZER * 9-885-008-84 MIRROR D ASSY 9-885-008-94 B-CH IN-POLARIZER * 9-885-008-95 UV CUT FILTER VPL-CS10/CX10...

  • Page 59: Electrical Parts List

    • METAL OXIDE: Metal oxide-film resistor Ref.No. Part No. Description Remark Ref.No. Part No. Description Remark * A-1136-128-A B COMPL (For VPL-CS10) C445 1-107-826-11 CERAMIC CHIP 0.1µF 10.00% 16V ********* C446 1-107-826-11 CERAMIC CHIP 0.1µF 10.00% 16V * A-1136-154-A B COMPL (For VPL-CX10) C447 1-107-826-11 CERAMIC CHIP 0.1µF...
  • Page 60 <FILTER> C557 1-107-826-11 CERAMIC CHIP 0.1µF 10.00% 16V C558 1-109-982-11 CERAMIC CHIP 1µF 10.00% 10V FL401 1-239-898-31 FILTER, EMI (SMD) C559 1-107-826-11 CERAMIC CHIP 0.1µF 10.00% 16V FL402 1-239-898-31 FILTER, EMI (SMD) C561 1-107-826-11 CERAMIC CHIP 0.1µF 10.00% 16V VPL-CS10/CX10...
  • Page 61 R510 1-216-833-11 RES-CHIP 1/16W R419 1-216-625-11 METAL CHIP 0.5% 1/10W R523 1-216-809-11 RES-CHIP 1/16W R420 1-216-864-11 SHORT R526 1-216-809-11 RES-CHIP 1/16W R421 1-218-688-11 METAL CHIP 0.5% 1/16W R529 1-216-833-11 RES-CHIP 1/16W R422 1-216-833-11 RES-CHIP 1/16W R530 1-216-833-11 RES-CHIP 1/16W VPL-CS10/CX10...
  • Page 62 R574 1-216-864-11 SHORT R575 1-216-864-11 SHORT R576 1-216-815-11 RES-CHIP 1/16W *************************************************************** R577 1-216-815-11 RES-CHIP 1/16W * A-1136-127-A BA COMPL (For VPL-CS10) R579 1-216-809-11 RES-CHIP 1/16W *********** R580 1-216-809-11 RES-CHIP 1/16W * A-1136-155-A BA COMPL (For VPL-CX10) R582 1-216-805-11 RES-CHIP 1/16W...
  • Page 63 1-239-397-11 FILTER, LOW PASS FL301 1-239-899-21 FILTER, CHIP EMI R234 1-216-830-11 RES-CHIP 5.6K 1/16W FL302 1-239-899-21 FILTER, CHIP EMI R235 1-216-818-11 RES-CHIP 1/16W R237 1-216-821-11 RES-CHIP 1/16W FL303 1-239-899-21 FILTER, CHIP EMI R239 1-216-821-11 RES-CHIP 1/16W R242 1-216-830-11 RES-CHIP 5.6K 1/16W VPL-CS10/CX10...
  • Page 64 BA C (VPL-CS10) Ref.No. Part No. Description Remark Ref.No. Part No. Description Remark R243 1-216-818-11 RES-CHIP 1/16W * A-1335-132-A C COMPL (For VPL-CS10) R244 1-216-809-11 RES-CHIP 1/16W ********** R245 1-216-821-11 RES-CHIP 1/16W R247 1-216-818-11 RES-CHIP 1/16W R249 1-218-672-11 METAL CHIP 0.5%...
  • Page 65 (VPL-CS10) Ref.No. Part No. Description Remark Ref.No. Part No. Description Remark C765 1-109-982-11 CERAMIC CHIP 1µF 10.00% 10V C851 1-107-826-11 CERAMIC CHIP 0.1µF 10.00% 16V C769 1-107-826-11 CERAMIC CHIP 0.1µF 10.00% 16V C852 1-115-339-11 CERAMIC CHIP 0.1µF 10.00% 50V C770 1-119-667-11 CERAMIC CHIP 22µF...
  • Page 66 (VPL-CS10) Ref.No. Part No. Description Remark Ref.No. Part No. Description Remark CN706 * 1-691-551-11 PIN, CONNECTOR (SMD) 8P FB738 1-414-921-11 INDUCTOR 0µH CN708 * 1-785-306-21 CONNECTOR, BOARD TO BOARD 70P FB739 1-414-921-11 INDUCTOR 0µH CN709 * 1-691-551-11 PIN, CONNECTOR (SMD) 8P...
  • Page 67 (VPL-CS10) Ref.No. Part No. Description Remark Ref.No. Part No. Description Remark <IC LINK> R748 1-216-827-11 RES-CHIP 3.3K 1/16W R749 1-216-833-11 RES-CHIP 1/16W PS700 ! 1-576-123-21 LINK, IC 0.8A R750 1-216-845-11 RES-CHIP 100K 1/16W R751 1-216-838-11 RES-CHIP 1/16W <TRANSISTOR> R752 1-216-829-11 RES-CHIP 4.7K...
  • Page 68 (VPL-CS10) Ref.No. Part No. Description Remark Ref.No. Part No. Description Remark R849 1-216-805-11 RES-CHIP 1/16W R1040 1-216-809-11 RES-CHIP 1/16W R850 1-216-805-11 RES-CHIP 1/16W R1042 1-216-809-11 RES-CHIP 1/16W R851 1-216-805-11 RES-CHIP 1/16W R1044 1-216-809-11 RES-CHIP 1/16W R854 1-216-803-11 RES-CHIP 1/16W R1046...
  • Page 69 1-115-339-11 CERAMIC CHIP 0.1µF 10.00% 50V C772 1-109-982-11 CERAMIC CHIP 1µF 10.00% 10V C871 1-115-339-11 CERAMIC CHIP 0.1µF 10.00% 50V C773 1-109-982-11 CERAMIC CHIP 1µF 10.00% 10V C872 1-128-400-11 ELECT CHIP 47µF 20.00% 25V C873 1-128-400-11 ELECT CHIP 47µF 20.00% 25V 6-11 VPL-CS10/CX10...
  • Page 70 1-162-967-11 CERAMIC CHIP 0.0033µF 10.00% 50V C976 1-162-967-11 CERAMIC CHIP 0.0033µF 10.00% 50V FB808 1-414-921-11 INDUCTOR 0µH <CONNECTOR> <FILTER> CN700 * 1-569-775-21 PIN, CONNECTOR (SMD) 5P FL702 1-239-897-12 FILTER, EMI (SMD) CN701 * 1-580-056-21 PIN, CONNECTOR (SMD) 3P FL703 1-239-899-21 FILTER, CHIP EMI 6-12 VPL-CS10/CX10...
  • Page 71 R761 1-218-692-11 METAL CHIP 0.5% 1/16W Q708 8-729-013-28 TRANSISTOR HN1B01FU-TE85R R762 1-216-839-11 RES-CHIP 1/16W R763 1-216-809-11 RES-CHIP 1/16W Q709 8-729-013-28 TRANSISTOR HN1B01FU-TE85R R764 1-216-809-11 RES-CHIP 1/16W Q710 8-729-905-35 TRANSISTOR 2SC4081T106R R765 1-216-841-11 RES-CHIP 1/16W Q711 8-729-026-53 TRANSISTOR 2SA1576A-T106-QR 6-13 VPL-CS10/CX10...
  • Page 72 1-218-714-11 METAL CHIP 8.2K 0.5% 1/16W R911 1-216-821-11 RES-CHIP 1/16W R1163 1-218-708-11 METAL CHIP 4.7K 0.5% 1/16W R953 1-216-805-11 RES-CHIP 1/16W R1164 1-218-702-11 METAL CHIP 2.7K 0.5% 1/16W R955 1-216-821-11 RES-CHIP 1/16W R1171 1-218-716-11 METAL CHIP 0.5% 1/16W 6-14 VPL-CS10/CX10...
  • Page 73 D004 8-719-941-86 DIODE DAN202UT106 <RESISTOR> D005 8-719-941-86 DIODE DAN202UT106 R071 1-216-805-11 RES-CHIP 1/16W D006 8-719-941-86 DIODE DAN202UT106 R072 1-216-809-11 RES-CHIP 1/16W D007 8-719-941-86 DIODE DAN202UT106 D008 8-719-045-51 DIODE SEC2422C D009 8-719-941-09 DIODE DAP202UT106 D010 8-719-941-09 DIODE DAP202UT106 *************************************************************** 6-15 VPL-CS10/CX10...
  • Page 74 1-163-021-91 CERAMIC CHIP 0.01µF 10.00% 50V <FERRITE BEAD> C141 1-164-004-11 CERAMIC CHIP 0.1µF 10.00% 25V FB121 1-414-234-22 INDUCTOR 0µH C142 1-126-206-11 ELECT CHIP 100µF 20.00% 6.3V FB122 1-469-185-11 FERRITE 0µH C143 1-163-021-91 CERAMIC CHIP 0.01µF 10.00% 50V FB123 1-414-234-22 INDUCTOR 0µH 6-16 VPL-CS10/CX10...
  • Page 75 1-216-073-00 RES-CHIP 1/10W Q106 1-801-806-11 TRANSISTOR DTC144EKA-T146 R156 1-216-025-11 RES-CHIP 1/10W Q107 8-729-216-22 TRANSISTOR 2SA1162-YG-TE85L Q108 8-729-216-22 TRANSISTOR 2SA1162-YG-TE85L R157 1-216-025-11 RES-CHIP 1/10W Q109 8-729-216-22 TRANSISTOR 2SA1162-YG-TE85L R158 1-216-025-11 RES-CHIP 1/10W Q110 1-801-806-11 TRANSISTOR DTC144EKA-T146 R159 1-216-025-11 RES-CHIP 1/10W 6-17 VPL-CS10/CX10...
  • Page 76 R379 1-216-065-91 RES-CHIP 4.7K 1/10W <CRYSTAL> X101 1-781-163-11 VIBRATOR, OSCILLATOR(24MHz) X102 1-767-340-11 VIBRATOR, CRYSTAL(4MHz) X103 1-781-163-11 VIBRATOR, OSCILLATOR(24MHz) *************************************************************** * 1-679-181-11 PWB, U ******** <CONNECTOR> CN005 * 1-580-055-21 PIN, CONNECTOR (SMD) 2P <SWITCH> S021 1-570-502-21 SWITCH, MICRO *************************************************************** 6-18 VPL-CS10/CX10...

  • Page 77: Block Diagrams

    E +5V E-DA MOUSE A27,B27 E-DA Q115 E-CL A28,B28 E-CL (DAT/RI) IC101 3.3V REG IC103 9V REG IC104 5V REG A32,B32 CN122 X101 3.3V +16.5V A+9V A+5V A34,B34 24MHz A-GND A33,B33 A-GND VIDEO INPUT, MOUSE CONNECTOR, USB CONNECTOR, USB CONTROL VPL-CS10/CX10...
  • Page 78 A18,B18 V-VD V-VD V-CLP 15K-CS 15K-CS A20,B20 OTHER/15K DAC3 V-HD A22,B22 IC401 DAC2 A23,B23 V-VD V-CLP A24,B24 8 11 PICLK,PIHS,PIVS,VSI,HSI,SCL,SDA SCL,SDA IC405 MONO MULTI IC418 V-CLP 3.3V REG (1/2) A+5V 3.3V VIDEO SW, ADC, SYNC SEP, MEMORY CONTROL V-HD VPL-CS10/CX10...
  • Page 79 31,17 FAN COVER TCLKC,PB4 FAN PROT CN406 LAMP SENS SDAT POWER ON WDTOVF FOE TOOL RXD2 LAMP ON (FLASH) FAN CONT 2 XTAL X403 12.288MHz EXTAL FAN CONT 1 (2/2) MAIN CPU, OSD CONTROL, IC430 MEMORY CONTROL BUFF AMP VPL-CS10/CX10...
  • Page 80 RGB DECODER VR-Y RY1-IN VB-Y BY1-IN R-OUT A31,B31 Y1-IN G-OUT A33,B33 SSCP B-OUT A35,B35 Q271 (1/2) INPUTA/VIDEO Q272 (1/2) YUV-SW Q273 (1/2) BY2-IN BUFF RY2-IN Y2-IN Q271 (2/2) Q272 (2/2) INPUTA/VIDEO Q273 (2/2) COLOR DECODER, RGB DECODER, DIGITAL COMB FILTER VPL-CS10/CX10...

  • Page 81: C (1/2) (Vpl-Cs10)

    (VPL-CS10) C (1/2) C (1/2) (VPL-CS10) IC707 POWER AMP IC700 IC706 VOLUME CN708 (1/4) CN705 CN001 IN-L OUT-L CN002 A1,B1 TO B BOARD (CN405) A2,B2 21,22 SP-L SP-L SP-L OUT-R IN-R IC734 GATE 23,24 AUDIO GND SP-L GND SP-L GND...

  • Page 82: C (2/2) (Vpl-Cs10)

    (VPL-CS10) C (2/2) C (2/2) (VPL-CS10) R LCD CONTROL 15.5V CN715 4,14 VDDY,-X IC717 7,25 LCCOM IC729 TO LCD PANEL LCD DRIVER 1,30 CN710 IC727 T.G VREF NRSBR R OUT NRSB VIDEO I TO B BOARD R2-R9 41-48 IC721 NRSAR VIDEO_RR ı...

  • Page 83: C (1/2) (Vpl-Cx10)

    FAN1 +B FAN CONT1 POWER ON FAN1 PROT LAMP ON D714 CN701 FAN1 +B FAN1 FAN1 PROT PANEL TEMP GND2 LAMP TEMP TH701 TH700 VPL-CX10 CN700 FOR TOOL (1/2) (VISCA) AUDIO VOLUME/POWER AMP, EXT SW EXT SW IR CONT VPL-CS10/CX10...

  • Page 84: C (2/2) (Vpl-Cx10)

    VID10 POS-CON2 VSIG10 (SAME AS R LCD DRIVER) VID11 VSIG11 Q710 IC740 VID12 Q711 VSIG12 BUFF VREF Q712 VID1 BUFF ı IC731 VID12 MCLK HCK1B HCK2 HCK2B HCK1 IC710 SID SEL. VPL-CX10 (2/2) LCD DRIVER, RGB AMP, DAC, TG VPL-CS10/CX10...

  • Page 85: Power

    GND2 (CN702) POWER CONT FAN PROT FAN CONT1 THERMO FAN CONT2 STAT GND2 FAN1 +B FAN1 PROT CN24 FAN2 FAN2 +B FAN2 PROT GND2 AC IN AC100-240V 50/60Hz AC L CN25 FAN3 AC N FAN2 +B FAN3 PROT GND2 VPL-CS10/CX10...

  • Page 87: Diagrams

    : NONFLAMMABLE METAL OXIDE : NONFLAMMABLE CEMENT : NONFLAMMABLE WIREWOUND : ADJUSTMENT RESISTOR COIL LF-8L : MICRO INDUCTOR CAPACITOR : TANTALUM : STYROL : POLYPROPYLENE : MYLAR : METALIZED POLYESTER : METALIZED POLYPROPYLENE : BIPOLAR : HIGH TEMPERATURE : HIGH RIPPLE VPL-CS10/CX10...

  • Page 88: Frame Schematic Diagram

    11P CN23 CN702 11P CN1 2P CN705 CN001 CN002 POWER SUPPLY (SET) CN24 3P 8P CN22 CN706 FAN 2 CN25 CN709 CN720 CN701 CN700 FAN 3 1,2,3 FOR TOOL (VISCA) 4,5,6 CN071 CN081 CN006 FAN 1 FAN 4 B-SS1705-FRAME VPL-CS10/CX10...

  • Page 89: Schematic Diagrams And Printed Wiring Boards

    TP101 TP102 D 1 2 4 C129 J L 1 1 7 C 1 2 4 F B 1 3 1 C128 F B 1 2 7 D 1 3 0 -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11 VPL-CS10/CX10...
  • Page 90 Q110 BLm21B03 Q111 CN402 DTC144EKA-T146 B:CHIP 2R/C R200 DTC144EKA-T146 C121 INV.BUFF 100k INV.BUFF :CHIP R191 B:CHIP 470k D109 :CHIP DAP202K-T-146 C119 PROTECT C123 D111 :AL-CP 470p RD9.1SB2-T1 CH:CHIP (1/2) PROTECT J104 (VIDEO INPUT,MOUSE CONNECTOR) L112 CONTROL S-IN BLm21B03 B-SS1706-UC-QA.P1 VPL-CS10/CX10...
  • Page 91 CN122 R130 FB129 S-80842ANNP (IC124) BK2125HM601 :CHIP D128 C127 R133 R134 RD5.6SB-T1 :CHIP :CHIP B:CHIP DAT/RI R128 (2/2) R131 C125 FB130 100p BK2125HM601 :CHIP :CHIP CH:CHIP USB CONT/DRIVER MOUSE DRIVER C126 100p CH:CHIP SIRCS1 TO P1 Q115 DTC144EKA B-SS1706-UC-QA.-P2 VPL-CS10/CX10...
  • Page 92 F B 4 0 5 C 4 4 4 J L 5 0 7 R 4 4 8 T P 4 0 7 C 4 3 2 C 4 6 8 R 4 5 3 C 4 4 0 -B SIDE- SUFFIX: -11 VPL-CS10/CX10...
  • Page 93 FAN CONT2 R591 FAN CONT1 FAN CONT1 C585 B:CHIP R589 1/16W POWER ON POWER ON :CHIP 1/16W B:CHIP :CHIP LAMP ON LAMP ON R592 1/16W :CHIP (1/4) VIDEO SW, D410 SYNC SEP CN405 BZA456A TO C BOARD PROTECT CN708 B-SS1706-UC-B.-P1 VPL-CS10/CX10...
  • Page 94 0.01 R473 C470 SCLK TO P3 B:CHIP B:CHIP 1/16W B:CHIP B:CHIP :CHIP R474 C474 C469 1.2k :RN-CP B:CHIP C471 B:CHIP C473 0.01 B:CHIP B:CHIP C475 0.22 (2/4) B:CHIP A/D CONV., HSYNC FROM P1 COAST B AD TO P3 B-SS1706-UC-B.-P2 VPL-CS10/CX10...
  • Page 95 C510 B:CHIP B AD TO P4 C514 FROM P2 C524 B:CHIP C525 C522 +3.3V B:CHIP B:CHIP B:CHIP C527 C528 C529 C530 C531 C532 C533 C526 0.01 0.01 B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP B:CHIP (3/4) (SCAN CONV.,SDRAM) B-SS1706-UC-B.-P3 VPL-CS10/CX10...
  • Page 96 R510 HN1D03FU-TE85R R481 DISCHARGE 1/16W FB410 1/16W :CHIP BK1608TS601 :CHIP IC413 IC420 D409 MK1714-01 X404 S-80828ANNP R483 HN1D03FU-TE85R SPECTRUM SPREAD 14.31818MHz(VPL-CS10) +3.3V RESET DIODE OR 1/16W 16.9344MHz(VPL-CX10) :CHIP R485 C535 1/16W :CHIP B:CHIP R569 C538 C540 Q404 IC419 DTC114EUA-T106 C575...
  • Page 97 LP2985IMSX (IC418, 428) OUTPUT 1 8 VCC SENSE AMP R/W CONTROL ON/OFF INPUT 1 (–) OUTPUT 2 1 2 3 NC NC NC 1.23V INPUT 1 (+) INPUT 2 (–) INPUT 2 (+) OVER CURRENT/ OVER TEMP PROTECTION 8-11 8-11 VPL-CS10/CX10...
  • Page 98 CLP1 YUV-SW Sharpness Picture -B SIDE- Y2-IN SUFFIX: -11 CBLK Matrix Pulse 1REF IREF Axis FFTIM Color Clamp Interface C-OFF R G B ROUT VBLK D-Color Picture GOUT VTIM Bright Clamp BOUT SSCP ABL-REQ Clamp Clamp ABL-MUTE 8-12 8-12 VPL-CS10/CX10...
  • Page 99 1/16W C291 :CHIP R288 R298 R290 0.01 1/16W 1/16W 1/16W R299 B:CHIP :CHIP :CHIP :CHIP 1/16W :CHIP R276 R291 R280 COLOR DECODER, 1/16W 1/16W 1/16W C287 :CHIP RGB DECODER, :CHIP :CHIP 0.01 B:CHIP C297 D.COMB B:CHIP B-SS1706-UC-BA 8-13 8-13 VPL-CS10/CX10...
  • Page 100 (VPL-CS10) C C (VPL-CS10) VPL-CS10 C BOARD Ref No. *:B Side R723 CN708 CN710 IC734 Q700 D700 Q743 R1056 Q701 R708 D702 R1067 D713 C740 FB771 R837 R1070 R1076 C723 C738 R815 R830 IC741 R1028 D703 * I-2 Q702 R836...
  • Page 101 (VPL-CS10) C C (VPL-CS10) J L 7 3 2 J L 7 2 2 J L 7 3 4 J L 7 3 8 J L 7 4 7 J L 7 3 5 J L 8 6 3 J L 8 5 6...
  • Page 102 (VPL-CS10) C (1/5) C (1/5) (VPL-CS10) VPL-CS10 16.5V R709 C975 C720 3300p 1/16W B:CHIP :CHIP B:CHIP C707 Q701 C706 DTC144EUA MUTE SW R735 R738 5V -1 :AL-CP 7.5k B:CHIP Q700 IC705 1/16W 1/16W DTC144EUA :RN-CP :CHIP TA78L12F-TE12L MUTE SW C741...
  • Page 103 (VPL-CS10) C (2/5) C (2/5) (VPL-CS10) TO P2,P3,P4,P5 5V-2 TO P3,P4,P5 TO P1 15.5V 5V-2 IC716 R806 R813 4.7k MB88346BPFV-EF 4.7k IC751 1/16W 1/16W TC7SET04FU :CHIP C753 :CHIP FB708 R863 INV BUF BK1608TS601 FRPRB R1198 1/16W B:CHIP FB706 RB700 :CHIP...
  • Page 104 (VPL-CS10) C (3/5) C (3/5) (VPL-CS10) 15.5V FB723 15.5V BK1608TS601 L708 VIDEO_RG FB722 1µ L716 C807 L709 BK1608TS601 TO P2 C814 5V-3 5V-2 100µH 1000p 1µ :CHIP B:CHIP C810 C809 :AL-CP R1201 Q744 FB721 C811 5V-2 15.5V 15.5V 4.7k 2SC4081R...
  • Page 105 (VPL-CS10) C (4/5) C (4/5) (VPL-CS10) 15.5V 15.5V 5V-3 5V-2 TO P2 VIDEO_RR L717 FB730 C836 FB728 R1211 100µH 1000p BK1608TS601 C843 BK1608TS601 C839 C840 L710 L711 :CHIP B:CHIP 4.7k 1µH 1µH 1/16W C838 5V-2 15.5V TO P2 :CHIP :AL-CP...

  • Page 106: C (1/5) (Vpl-Cs10)

    (VPL-CS10) C (5/5) C (5/5) (VPL-CS10) 15.5V C865 5V-3 5V-2 L718 1000p B:CHIP 100µH 15.5V :CHIP FB737 VIDEO_RB BK1608TS601 L712 L713 1µ 5V-2 TO P2 1µ 15.5V 15.5V FB735 BK1608TS601 C872 C868 C869 R1221 FB736 C867 4.7k :AL-CP B:CHIP B:CHIP...

  • Page 107: C (2/5) (Vpl-Cs10)

    (VPL-CS10) C C (VPL-CS10) VPL-CS10 CXA1846BN-T4 (IC700) MB88346BPFV-EF (IC716, 713) LMV358MMX (IC739) C Board Waveforms (2/5) C Board Waveforms (4/5) VIDEO VIDEO 8 VCC OUTPUT 1 12 BIT SHIFT REGISTER D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 –...
  • Page 108 IC731 * C-3 TP732 * F-2 IC732 * A-3 R768 TP741 * B-2 C745 IC733 D714 IC734 TP742 * B-2 IC735 IC737 * G-5 IC739 IC740 * E-3 IC808 IC809 -A SIDE- IC810 * D-4 SUFFIX: -11 8-22 8-22 VPL-CS10/CX10...
  • Page 109 C 7 6 2 C 7 8 8 C 7 4 3 R 7 6 3 J L 7 2 8 J L 7 4 3 C N 7 0 1 J L 7 2 7 -B SIDE- SUFFIX: -11 8-23 8-23 VPL-CS10/CX10...

  • Page 110: C (3/5) (Vpl-Cs10)

    R1053 LAMP SENS 1/16W GND2 1/16W :CHIP FAN CONT2 :CHIP 5V -1 FAN CONT1 R724 FOR TOOL(VISCA) POWER ON 1/16W SUB 5V :CHIP LAMP ON CN700 :SMD EXT SW (1/5) D700 POWER AMP,VOLUME, BZA456A PROTECT REG. B-SS1705-UC-C.-P1 8-24 8-24 VPL-CS10/CX10...

  • Page 111: C (2/5) (Vpl-Cx10)

    :CHIP 1/16W B:CHIP :CHIP B:CHIP :CHIP R878 RINPUT2 :CHIP RGND2 1/16W RVCC1 :CHIP ROUTPUT R851 R877 RINPUT1 R846 RVCC2 4.7k 1/16W C755 TP702 C777 1/16W 1/16W :CHIP B:CHIP :CHIP :CHIP B:CHIP (2/5) TO P1,P2 OCLK (DAC,TG,UF) B-SS1705-UC-C.-P2 8-25 8-25 VPL-CS10/CX10...

  • Page 112: C (3/5) (Vpl-Cx10)

    SHOUT3 B:CHIP C812 MCLK MCLKX PVCC B:CHIP IC725 C801 CXA3512R 0.022 LCD DRIVER B:CHIP DLYCTR PGND DLY-CON CLKOUT VID8 CLKOUTX SHOUT4 VID10 CLKIN SHOUT5 CLKINX SHOUT6 VID12 F/H_CNT R1038 1/16W :CHIP TO P2 (3/5) (LCD DRIVER) B-SS1705-UC-C.-P3 8-26 8-26 VPL-CS10/CX10...

  • Page 113: C (4/5) (Vpl-Cx10)

    DGND SHOUT3 B:CHIP C841 MCLK MCLKX PVCC B:CHIP IC728 C830 CXA3512R LCD DRIVER B:CHIP DLYCTR PGND DLY-CON CLKOUT VID8 CLKOUTX SHOUT4 VID10 CLKIN SHOUT5 CLKINX VID12 F/H_CNT SHOUT6 R1043 1/16W :CHIP TO P2 (4/5) (LCD DRIVER) B-SS1705-UC-C.-P4 8-27 8-27 VPL-CS10/CX10...

  • Page 114: C (5/5) (Vpl-Cx10)

    DGND SHOUT3 B:CHIP C870 MCLK MCLKX PVCC B:CHIP IC731 C859 CXA3512R LCD DRIVER B:CHIP DLYCTR PGND DLY-CON CLKOUT VID8 CLKOUTX SHOUT4 VID10 CLKIN SHOUT5 CLKINX VID12 F/H_CNT SHOUT6 R1047 1/16W :CHIP (5/5) TO P2 (LCD DRIVER) B-SS1705-UC-C.-P5 8-28 8-28 VPL-CS10/CX10...

  • Page 115: C (Vpl-Cx10)

    OFFSET CANCEL IROUT CLOCK BUFFER DELAY OFFSET CANCEL IRIN2 DLYCTR PGND BUFFER CLKOUT OFFSET CANCEL pulses CLKOUTX TIMING SHOUT4 BUFFER MODE SELECT GENERA- OFFSET CANCEL INPUT CLKIN SHOUT5 BUFFER offset CLKINX cancel OFFSET CANCEL mode timing SHOUT6 F/H_CNT 8-29 8-29 VPL-CS10/CX10...
  • Page 116 -B SIDE- SUFFIX: -11 SUFFIX: -11 -A SIDE- -B SIDE- -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11 SUFFIX: -11 SUFFIX: -11 -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11 -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11 8-30 8-30 VPL-CS10/CX10...
  • Page 117 IR-RX C081 :SMD C071 :SMD R082 R072 1/16W 1/16W SUB+5V SUB+5V B:CHIP B:CHIP TO QA BOARD :CHIP :CHIP TO C BOARD SIRCS-NR SIRCS-NF CN102 CN709-PIN7,8 TO C BOARD TO C BOARD CN709-PIN4,5,6 CN709-PIN1,2,3 B-SS1706-UC-NR B-SS1706-UC-NF B-SS1706-UC-V B-SS1706-UC-U 8-31 8-31 VPL-CS10/CX10...
  • Page 119 SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer : Check the metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. LEAKAGE TEST The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to...
  • Page 120 English 00IS16-1 Sony Corporation Printed in Japan Communication System Solutions Network Company 9-929-684-01 ©2000.9...

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