Furuno FCR-2139S-BB Installation Manual
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Furuno FCR-2139S-BB Installation Manual

Furuno FCR-2139S-BB Installation Manual

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See also: Instruction Manual , Installation Manual
Safty Instructions ..........................i
System Configuration ..................iii
Equipment Lists................................iv
1. MOUNTING......................................1-1
1.1 Antenna Unit .......................................1-1
1.2 Monitor Unit.........................................1-8
............................................................1-8
1.4 Radar Processor Unit........................1-11
1.5 Processor Unit ..................................1-12
1.6 Sensor Adapter MC-3000S/3010A/
3020D/3030D (option) ......................1-14
2. WIRING............................................2-1
2.1 Interconnection ...................................2-1
2.2 Antenna Unit .......................................2-2
2.3 Radar Processor Unit..........................2-6
2.4 Processor Unit ..................................2-10
2.5 Monitor Unit.......................................2-21
2.6 Power Supply Unit ............................2-22
2.7 Sensor Adapters (option) ..................2-23
2.9 How to Extend the Control Unit
Cable (option)...................................2-43
3.1 Radar Setting ......................................3-1
4. INSTALLING OPTIONAL
EQUIPMENT (for RADAR).............4-1
4.1 Gyro Converter GC-10........................4-1
4.2 Junction Box .......................................4-9
5. INPUT/OUTPUT DATA....................5-1
5.1 Radar Processor Unit..........................5-1
5.2 Processor Unit ....................................5-1
5.3 IEC 61162 Sentences .........................5-2
All brand and product names are trademarks, registered trademarks or service marks of their respective holders.
Installation Manual
FCR-2139S-BB/2839S
Model
Packing ListS ................................. A-1
OUTLINE DRAWINGS ........................ D-1
www.furuno.com
MARINE RADAR

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Summary of Contents for Furuno FCR-2139S-BB

  • Page 1 Installation Manual MARINE RADAR FCR-2139S-BB/2839S Model SAFTY INSTRUCTIONS ......i APPENDIX 1 JIS CABLE GUIDE..AP-1 SYSTEM CONFIGURATION ....iii APPENDIX 2 ROD TERMINALS ..AP-2 EQUIPMENT LISTS........iv PACKING LISTS ......... A-1 OUTLINE DRAWINGS ......D-1 1. MOUNTING........1-1 INTERCONNECTION DIAGRAM..D-1 1.1 Antenna Unit ........1-1 1.2 Monitor Unit.........1-8...
  • Page 2 ・FURUNO Authorized Distributor/Dealer 9-52 Ashihara-cho, Nishinomiya, 662-8580, JAPAN A : JUN 2012 Printed in Japan All rights reserved. C : APR . 15, 2013 Pub. No. IME-36060-C ( REFU ) FCR-2139S-BB 0 0 0 1 7 6 1 3 7 1 2...
  • Page 3 Note: if the antenna unit is installed at a close distance in front of the wheel house, your administration may require halt of transmission within a certain sector of antenna revolution. This is possible. Ask your FURUNO representive or dealer to provide this feature. Model Transceiver Magnetron...
  • Page 4 SAFTY INSTRUCTIONS CAUTION WARNING Do not open the equipment Observe the following compass safe unless totally familiar with distances to prevent deviation of a electrical circuits and magnetic compass: service manual. Standard Steering compass compass ELECTRICAL Only qualified personnel SHOCK should work inside the Antenna Unit 2.55 m...

  • Page 5: System Configuration

    3) Connect the SDME which is approved in accordance with the requirements of IMO in resolution MSC.96(72) is used. For FCR-2139S-BB, a monitor unit is prepared by user. * These monitors have been approved by the IMO, MU-190 for CAT 2C and CAT 2HC, MU-231 for CAT 1C and CAT 1HC.

  • Page 6: Equipment Lists

    EQUIPMENT LISTS Standard Supply Name Type Code No. Remarks Antenna Unit SN36AF Radiator 200 VAC 3 φ 50 Hz RSB-098 Antenna 220 VAC 3 φ 60Hz Chassis RSB-099 380 VAC 3φ 50 Hz 440 VAC 3φ 50 Hz RSB-100 200 VAC 3φ 50 Hz Antenna Chassis RSB-101...
  • Page 7 EQUIPMENT LISTS Optional Supply Name Type Code No. Remarks Sensor Adapter MC-3000S Serial type MC-3010A Analog IN MC-3020D Digital IN MC-3030D Digital OUT Switching HUB HUB-100 See manual of HUB-100. Intelligent HUB HUB-3000 Bracket Assembly OP26-5 000-016-270 For MU-190 OP26-15 001-116-730 For MU-231 OP26-21...
  • Page 8 EQUIPMENT LISTS Name Type Code No. Remarks Connector Assy. DSUB9P- 000-150-676-11 For control the MU-190/231 bril- DSUB9P- liance L10.0M LAN Cable Assy. MOD-Z072- 000-167-177-10 10 m 100+ MOD-Z072- 000-167-175-10 020+ Signal Cable S03-9-5 (8-8P) 008-206-640 For external radar, 5 m S03-9-10 008-206-650 For external radar, 10 m...
  • Page 9 EQUIPMENT LISTS Name Type Code No. Remarks Cable MC1.5-W- 001-187-480-10 For sensor adapters, 6 m L600 MC1.5-W- 001-187-480-10 For sensor adapters, 10 m L1000 MC1.5-W- 001-187-490-10 For sensor adapters, 20 m L2000 MC1.5-W- 001-187-500-10 For sensor adpters, 30 m L3000 DTI-C5E350 001-197-600-10 LAN cable, CAT5E, 10 m...
  • Page 10 EQUIPMENT LISTS This page is intentionally left blank. viii...

  • Page 11: Antenna Unit

    MOUNTING NOTICE Do not apply paint, anti-corrosive sealant or contact spray to coating or plastic parts of the equipment. Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors. Antenna Unit Mounting consideration • The antenna unit is generally installed either on top of the wheelhouse, on the radar mast, or on a suitable platform.
  • Page 12 1. MOUNTING • Install the antenna unit safety away from interfering high-power energy source and other transmitting radio antenna. • Keep the lower edge of the antenna unit above the safety rail by 500 mm or more. • Two antenna units should be mounted as below: more than 20°...
  • Page 13 1. MOUNTING Installation precaution for S-band antenna unit If an S-band antenna unit is mounted near the end of a platform to provide sufficient rotation clearance for the radiator, the antenna unit, because of its weight, swings up and down by ship’s vibration and rolling. This exerts excessive levels of stress at the base of the radiator, which can damage the radiator.
  • Page 14 1. MOUNTING Antenna unit assembling The antenna radiation and the antenna housing are shipped in separate packages. Assemble them as below. The antenna unit may be assembled before hosting it to the mounting platform. However, do not lift the antenna unit by the radiator. Antenna unit assembling procedure 1.
  • Page 15 1. MOUNTING How to lift the antenna unit 1. Fix the antenna radiator to the antenna unit chassis as shown on page 1-3. 2. Attach the lifting fixtures and collars as shown below. 3. Position the radiator as shown below and arrange the rope A and B. Lifting fixture Supplied as accessories.
  • Page 16 1. MOUNTING Over 15mm Use two nuts. 250mm diameter or more, 6 mm thick or more Install the reinforcement rib diagonally. Ship's bow Bottom view installation of reinforcement ribs 2. Place the corrosion-proof rubber mat (supplied) on the mounting platform. 3.
  • Page 17 1. MOUNTING Seal washer Corrosion proof rubber Use two nuts. (Torque 63.5Nm) Ground terminal G1_1/4-A Set corrosion-proof rubber mat, bolt antenna unit to mounting location, and coat exposed hardware with silicone sealant. Hex bolt Flat washer Flat washer Ground wire Spring washer Coat with silicone sealant after Hex nut...

  • Page 18: Monitor Unit

    1. MOUNTING Monitor Unit To mount the monitor unit, see the operator’s manual for MU-231 (OMC-44690). Radar Control Unit/Trackball Control Unit The control units can be mounted on a desktop, with or without the KB fixing metal (supplied), which mounts the control units at an angle. The control unit also can be mounted in a console panel using the optional kit.
  • Page 19 1. MOUNTING 1.3.1 Desktop Mounting Fixing with KB fixing metal 1. Fix the KB fixing metal to the bottom of the control unit. 2. Fix it to a desired location with self-tapping screws (local supply). KB fixing metal RCU-026 RCU-025 Side view of control units Fixing without KB fixing metal 1.
  • Page 20 1. MOUNTING 1.3.2 Flush mounting Use the optional flush mount kit (RCU-025: OP24-24, RCU-026: OP24-27) to mount the control unit in a console panel. 1. Prepare a cutout in the mounting location as shown in the figure as below. 170+2 170+2 110+2 388+2...

  • Page 21: Mounting Considerations

    1. MOUNTING Radar Processor Unit Mounting considerations When selecting a mounting location, keep in mind the following points: • Locate the processor unit away from heat sources because of heat that can build up inside the cabinet. • Locate the equipment away from places subject to water splash and rain. •...

  • Page 22: Processor Unit

    1. MOUNTING Processor Unit 1.5.1 Mounting considerations When you select a mounting location, keep in mind the following points: • Locate the processor unit away from heat sources because of heat that can build up inside the cabinet. • The vibration at the mounting location should be minimum. •...
  • Page 23 1. MOUNTING 1.5.2 How to mount the processor unit Use six bolts (M6, local supply) to mount the processor unit. 1. Use 10 binding head screws (M4x8, supplied) to attach the chassis bases 1 and 2 to the processor unit. Note: For bulkhead mounting, attach the chassis base 2 so that the notches on it are facing the deck.
  • Page 24 1. MOUNTING Sensor Adapter MC-3000S/3010A/3020D/3030D (option) Mounting considerations When you select a mounting location, keep in mind the following points: • Locate the adapter away from heat sources because of heat that can build up inside the cabinet. • The vibration should be minimal. •...
  • Page 25 1. MOUNTING Intelligent Hub HUB-3000 (option) Use the optional Intelligent Hub HUB-3000 to connect gateway network equipment. This network cannot be connected with the LAN network on board. Note that a com- mercial PC cannot be connected in this network, other than for the maintenance. Mounting considerations When you select a mounting location, keep in mind the following points: •...

  • Page 26: Switching Hub Hub-100 (Option)

    1. MOUNTING Switching HUB HUB-100 (option) Use the optional Switching HUB HUB-100 to connect sensor networks. This network cannot be connected with the LAN network on board. Note that a commercial PC can- not be connected in this network, other than for the maintenance. The total length of all cables connected to the hub is 6 m.
  • Page 27 WIRING Interconnection Wiring consideration To lessen the chance of picking un electrical interference, avoid where possible rout- ing the signal cable near other onboard electrical equipment (radars, transmitting ra- dio antennas, etc.). Also avoid running the cable in parallel with power cables. When crossing with other cable, the angle should be 90°...
  • Page 28 2. WIRING Antenna unit Monitor Unit MU-231 TB801 100-230 VAC (FCR-28x9) TB802 Junction Box RJB-001* DVI-D/D SINGLE LINK cable DSUB9P-X2 cable RW-9600 5 m/10 m 5 m/10 m 15/30/40/50 m FR-FTPC-CY cable Sensor Adapter (Max.100 m) or HUB-100 Radar System fail, Power fail, TTYC-10 cable Normal close 1/2.
  • Page 29 2. WIRING c) Adjust the length of each core considering its location on the terminal board TB801. d) Trim each wire (except coaxial wire) considering its location on the terminal board. e) Trim the shield leaving 200 mm and attach crimp-on lug FV5.5-4. f) Remove insulation of each wire by about 6mm.
  • Page 30 2. WIRING TB801 TB801 Coaxial cable TB802 TB board Pass the signal Clamp shield of cable RW-9600. coaxial cable. Grounding point for the shield. 6. Confirm that armor is grounded between two flat washers. 7. Coat the screw part of the clamping gland with silicone sealant and tighten it. 8.
  • Page 31 2. WIRING Fabricating power cable TPYCY-2.5 1. Open the left side cover on the antenna unit with the hex wrench. 2. Fabricate the cable as shown below. Use TPYCY-2.5 (Japan Industry Standard) cable or equivalent. Approx. 170 mm 25 mm 5 mm FV2-4 Anti-corrosive...
  • Page 32 2. WIRING 7. Fix the crimp-on-lug FV2-4 (blue) to each conductor. Terminal board Pass the power for power cable supply cable here. Antenna unit, left view 8. Connect crimp-lug to the terminal block referring to the interconnection diagram. 9. Attach the cover. 10.
  • Page 33 2. WIRING 5. Cover the end of armor with vinyl tape. DPYC-2.5 Approx. 40 mm Armor 35 mm Vinyl sheath 10 mm 40 mm: Scrape off paint. Taping Connection of cables The power cable is connected to the terminal board on the rear panel. Other cables are connected to the printed circuit board 03P9342.
  • Page 34 2. WIRING Location of connectors Cable clamp 03P9342 J608 J621 J612 Gyro converter board or AD-100 J607 J620 J606 J611 J619 J605 J603 Gyro converter board J604 Heading sensor J610 J602 J618 To Sub display * (SEMI-LOG) Power control cable J617 To Sub display * to EC-3000...
  • Page 35 2. WIRING Cable fabrication for the cables connected to the 03P9342 board • Signal cable RW-9600 (Between antenna unit and radar processor unit) Vinyl sheath Armor Shield After exposing cores, Vinyl tape wind shield around the armor. Coaxial cable Conductor Coaxial cable Fold back shield.
  • Page 36 2. WIRING Connection of Sub-display A conventional remote display and/or FCR-2107 series radar can be connected to J617 and J 618 in processor unit as sub-display. However, the GAIN and STC controls function differently depending on J617 and J618. Refer to the tablet to connect sub- displays.
  • Page 37 2. WIRING MU-190/231 COM2 DVI3 (DVI3: DVI-D/D S-LINK cable Cable clamp or DVI-BNCX5-L2000 cable, (See the next page.) COM2: DSUB9P-X2-L cable) MU-190/231 DVI2 LAN1 (DVI2: DVI-D/D HUB-3000 S-LINK cable (DTI-C5E350 VCV or DVI-BNCX5- cable) L2000 cable) Power cable (IEC60320-C13- L5M cable) Ground wire LAN2 USB1...
  • Page 38 2. WIRING Fabricating LAN cable Fabricate the LAN cable (FR-FTPC-CY, DTI-C5E350 VCV), as shown below. (Wrap both edges of the armor with vinyl tape.) Confirm that the shield of the cable touches to the shell of the modular plug. Armor Outer vinyl sheath Inner vinyl sheath Wrap vinyl tape...
  • Page 39 2. WIRING IPX2 kit The optional IPX2 kit (Type: OP24-23, Code No.: 001-171-780) protects the connec- tors shown below to waterproofing standard IPX2. Contents of IPX2 kit Name Type Code No. Remarks Binding Screw #4-40UNCX3/16 000-176-619-10 Connector Gasket 1 24-014-0107 100-367-730-10 For D-sub connectors Connector Gasket 2...
  • Page 40 2. WIRING 2.4.2 How to connect cables inside the processor unit Fabrication Fabricate JIS cables as shown below to connect them to the WAGO connectors on the I/O Board 24P0124 inside the processor unit. For locations of cables and cores, see the sticker on the reverse side of the top cover. (All dimensions in millimeters) Fabrication of TTYCS series Armor...
  • Page 41 2. WIRING Connection 1. Unfasten four screws (M4x8) to remove the top cover from the processor unit. 2. Unfasten three bolts shown below to remove the upper plate of the cable clamp. Clamp holes (upper) Loosen this bolt to use Loosen this bolt to use the lower clamp holes.
  • Page 42 2. WIRING 4. Connect the WAGO connectors appropriately to the I/O Board, referring to the in- terconnection diagram. J12 (main control unit) For J13 and J14 (sub control units), see the figure at step 2 on the previous page. 5. Bind the cables to the fixing metal in the processor unit with the cable ties (sup- plied).
  • Page 43 2. WIRING 2.4.3 How to set jumper blocks on I/O Board How to set the termination resistors Use the jumper blocks JP1 and JP2 on the I/O Board (24P0124) to set the termination resistor J3 and J4 on or off. The default setting is termination resistor: on. •...
  • Page 44 2. WIRING How to select the serial input/output format Use the connectors J3 and J4 to set the input/output format for serial CH1/CH2, from IEC-61162-1 or IEC-61162-2. For connectors J5 to J10, use TTYCS-1Q or TTYCSLA- 1Q cable for a connector. Connector J3 Pin # Signal...
  • Page 45 2. WIRING Connector J6 Pin# Signal In/Out Description Remarks TD4-A Serial CH4, output IEC61162-1 Use TTYCS(LA)-1Q, IREC61162-1 only TD4-B Serial CH4, output IEC61162-1 RD4-H Serial CH4, input IEC61162-1 RD4-C Serial CH4, input IEC61162-1 Connector J7 Pin# Signal In/Out Description Remarks TD5-A Serial CH5, output IEC61162-1 Use TTYCS(LA)-1Q,...
  • Page 46 2. WIRING How to set contact input/output The connector J11 can be used for the connection of contact input or voltage input. Refer to the figures shown below to make the wiring which complies with the input specification. Note: The input must not exceed the range of the input voltage, to prevent malfunc- tion.
  • Page 47 2. WIRING Monitor Unit For the wiring of the monitor unit MU-190/231, see the operator’s manual supplied with the monitor unit. Mounting consideration (Standard type) • Connect the ECDIS main monitor to the DVI1 and COM1 ports. • For the sub ECDIS monitor, connect it to the DVI2 and COM2 port. (Conning type) •...

  • Page 48: Power Supply Unit

    2. WIRING Slide switch Set the slide switch to “ON” (default setting). This setting automatically powers the monitor unit on or off according to the DVI signal input. The power switch of the mon- itor unit is inoperative. Note: The OFF position provides control of the monitor unit power with the power switch of the monitor unit.

  • Page 49: Sensor Adapters (Option)

    2. WIRING Sensor Adapters (option) Maximum eight MC-3000S can be connected to a sensor network (for the redundant connection: 16). The MC-3000S (serial input/output, IEC61162-2/1, 4ch) can connect max. 10 sensor adapters using the MC1.5-W cables. The maximum number of MC- 3010A units is five.
  • Page 50 2. WIRING 2.7.1 MC-3000S Use the LAN cable FR-FTPC-CY cable to connect the MC-3000S and the processor unit. With HUB-100, a maximum of eight MC-3000S can be connected. Fabrications TTYCS-1Q cable LAN cable (FR-FTPC-CY) (J9) (J9) (J9) (J8) (J8) (J8) #1 to 4: 100 #1 to 4: 100 #1 to 4: 100...
  • Page 51 2. WIRING TTYCSLA-1 cable TTYCS-1 cable Core: 6 Core: 6 Core: 6 Core: 6 Core: 6 Core: 6 Vinyl tape Vinyl tape Vinyl tape Shield (fold back) Shield (fold back) Shield (fold back) Vinyl tape Vinyl tape Vinyl tape (width: 10) (width: 10) (width: 10) (width: 10)
  • Page 52 2. WIRING Connections Unfasten four screws to remove the cover, pass the cables through the clamps and attach the cables to respective connectors. The shield part of the cable (or drain wire) must be fastened by (connected to) the clamp. For TTYCSLA cables, pass the drain wire into the shrinking tube (local supply), then use these crimp-on lugs and screws...
  • Page 53 2. WIRING How to set input specification (J4 to J9) For connectors J4 to J7, the connections are different depending on the input specifi- cations as shown below. Connector J4 Pin # Signal name In/Out Remarks IEC61162-2 IEC61162-1 Modbus* TD1-A Serial CH1, out- TTYCS(LA)-4 TTYCS(LA)-4...
  • Page 54 2. WIRING Connector J6 Pin # Signal name In/Out Remarks IEC61162-2 IEC61162-1 TD3-A Serial CH3, output IEC61162-1/2 TTYCS(LA)-4 TTYCS(LA)-4 TD3-B Serial CH3, output IEC61162-1/2 RD3-A Serial CH3, output IEC61162-2 No connection RD3-B Serial CH3, output IEC61162-2 ISOGND3 Isolation, GND (CH3) RD3-H Serial CH3, output IEC61162-1 No connection TTYCS(LA)-4...
  • Page 55 2. WIRING Case packing OP24-28 The optional kit OP24-28 protects the connectors on the MC-3000C to waterproofing standard IPX2. Case packing (type: OP24-28, code no.: 001-169-970) Name Type Code No. Remarks Case packing (serial) 21-014-2051 100-367-880-10 2 For MC-3000S 1. Unfasten four binding screws to remove the cover from the adapter. Binding screw Cover 2.
  • Page 56 2. WIRING 2.7.2 MC-3010A/3020D/3030D • MC-3010A: Inputs analog signal. To use MC-3010A as current input, connect short pins to each terminals. • MC-3020D: Inputs digital signal (8ch contact input). Contact or voltage input is se- lectable (contact input requires jumper pins). •...
  • Page 57 2. WIRING Connection For TTYCSLA cables, pass the drain wire through the shrink tube, then attach these crimp-on lugs and screws to connect drain wires to here. IV-1.25sq. (Local supply) IV-1.25sq. (Local supply) TTYCS-1/ TTYCS-1/ TTYCSLA-1 TTYCSLA-1 MC1.5-W-L cable MC1.5-W-L cable Note: Fasten the cable shield with the cable clamp.
  • Page 58 2. WIRING • Power voltage: Input the amount of power voltage change to the operational ampli- fier. AN +15V +15V +VS1 AN-IN Voltage +VS2 source AN-GND Opeamp OutGnd CURR-JP1 - VS2 InGnd CURR-JP2 - VS1 Jumper: open 1kΩ 1% 0.5Wx2 Load - 15V AN GND AN - 15V...
  • Page 59 2. WIRING Connector J5 Pin # Signal name In/Out Description Power voltage Power current AN3_IN Analog 3 input TTYCS(LA)-1 AN3_GND Analog 3 GND CURR3_JP1 Analog 3 input, power current/ Pin #3-#4: open Pin #3-#4: short voltage setting jumper 1 CURR3_JP2 Analog 3 input, power current/ voltage setting jumper 1 How to set ACK input (MC-3020D)
  • Page 60 2. WIRING ACK1 ACK2 ACK2 Pin # Signal name In/Out Remarks contact voltage contact voltage DC12V_OUT ACK2 In Pin #1-#2: No connec- short tion DIGI_IN2 MPYC-12 Depending on ACK2 input DIGI_RTN2 MPYC-12 NO con- (DC12V) nection Connector J4 ACK1 ACK2 ACK2 Pin # Signal name...
  • Page 61 2. WIRING Connector J6 ACK1 ACK2 ACK2 Pin # Signal name In/Out Remarks contact voltage contact voltage DC12V_OUT ACK1 In Pin #1-#2: No connec- short tion DIGI_IN1 MPYC-12 DIGI_RTN1 MPYC-12 GND (DC12V) In No connec- tion DC12V_OUT ACK2 In Pin #1-#2: No con- short nection...
  • Page 62 2. WIRING Connector J4 Signal Alarm1 NO Alarm1 NC Alarm2 NO Alarm2 NC Remarks name Alarm5 MPYC-12 No connection COM5 MPYC-12 No connection Alarm5 MPYC-12 No connection COM6 MPYC-12 No connection Connector J6 Signal Alarm7 NO Alarm7 NC Alarm8 NO Alarm8 NC Remarks name...
  • Page 63 2. WIRING Case packing OP24-29 The optional kit OP24-29 protects the connectors on the MC-3010A/3020D/3030D to waterproofing standard IPX2. Case packing (type: OP24-29, code no.: 001-169-970) Name Type Code No. Remarks Case packing (analog) 21-014-2052-2 100-367-961-10 MC-3010A/3020D/3030D 1. Unfasten four binding screws to remove the cover from the adapter. Cover Binding screw 2.
  • Page 64 2. WIRING 2.7.3 How to set jumper blocks in the sensor adapters MC-3000S See the jumper blocks in the MC-CS Board (24P0114) referring to the tables that fol- low. J14 J22 J23 J15 J16 J17 J20 J21 MC-CS Board (24P0114) Rotary switch: Use the rotary switch (S2) to set the Modbus address when setting connectors J4/J5 to Modbus.
  • Page 65 2. WIRING (Termination resistor ON) • When setting the starting/ending terminal for the multipoint, or the multipoint is not connected (CH1 to 4). • When setting the starting/ending terminal for Modbus (CH1, CH2) (Terminal resistor OFF) • When setting the terminal other than starting/ending for the multipoint (CH1 to 4). •...
  • Page 66 2. WIRING MC-3010A/3020D/3030D This paragraph shows how to set the MC-ANLG Board (24P0115, for MC-3010A), MC-DIN Board (24P0116, for MC-3020D) and MC-DOUT Board (24P0117, for MC- 3030D). Rotary switch: Use the rotary switch (U18) to set the MODBUS address with a digit of number from “0”.
  • Page 67 2. WIRING Input method (MC-3010A only) Select the method of the analog data input, power voltage or power current. Note 1: The input must not exceed the range of the input voltage, to prevent malfunc- tion. -Setting for voltage input: -10V to +10V or 0 to 10V (depending on the setting) -Setting for contact input: Voltage 4mA to 20mA.
  • Page 68 2. WIRING Intelligent HUB HUB-3000 (option) Fix the LAN cable connected to the cable clamp using the cable ties (supplied). Power port Power Fail DPYC-1.5 cable DPYC-1.5 cable Ground wire (IV-1.25sq., supplied) LAN cable No use. LAN port to gateway network (ECDIS, radar, etc.) Attach the LAN cap (supplied) to the unused connector holes to provide waterproofing standard IPX2.
  • Page 69 2. WIRING How to Extend the Control Unit Cable (option) To extend the length of the cable between the control unit and the processor unit, use the optional cable assy 6TPSH-XH12X2-LxxSP1 (for RCU-024) or 6TPSH-XH12X2- LxxSP2 (for RCU-026). You can select the cable length from among 10, 20 and 30 m. 2.9.1 RADAR control unit (RCU-025) 1.
  • Page 70 2. WIRING 8. Unfasten three bolts to remove the cable clamp (upper) as shown below. Clamp holes (upper) Loosen this bolt to use Loosen this bolt to use the lower clamp holes. the lower clamp holes. Clamp holes (lower) Loosen these three bolts to remove the upper plate. 9.
  • Page 71 2. WIRING 2.9.2 Trackball control unit (RCU-026) 1. Unfasten four binding screws (M3x8) from the bottom of the control unit, and a pan head screw (M3x8) and flat washer from the back of the control unit to remove the cover. Note: Be careful not to add stress to the cables connected to the control unit board when removing the cover.
  • Page 72 2. WIRING 5. Fasten the shield part of the cable assy with the cable clamp (removed at step 2), then connect the connector at the end of the cable assy to the J1 on the control unit board. Note: When clamping, the shield part of the cable must not touch the circuit board. Shield part Cable assy Cable clamp...

  • Page 73: Setting And Adjustment

    SETTING AND ADJUSTMENT Note: After completing the settings and adjustments, copy the setting data to a USB flash memory, referring to section 22.2 File Export in the Operator’s Manual. Radar Setting 3.1.1 How to access to the installation manual After completing the installation, press the MENU key five times while pressing the 1 HL OFF key down to show the [RADAR INSTALLATION] on the main menu.

  • Page 74: Adjustment Sweep Timing

    3. SETTING AND ADJUSTMENT 1. Select a stationary target echo at a range between 0.125 and 0.25 nm, preferably near the heading line. 2. Operate the EBL control to bisect the target echo. 3. Read the target bearing. 4. Measure the bering of the stationary target on the navigation chart and calculate the difference between actual bearing and apparent bearing on the radar screen.

  • Page 75: Other Settings

    3. SETTING AND ADJUSTMENT 3.1.5 Other settings ECHO ADJ menu setting CABLE ATT ADJ Before adjusting, set the radar as follows: IR: 2, ES: off, EAV: off, 24 nm range, long pulse To adjust the cable attenuation manually, select MANUAL. Then, rotate the wheel so that noise just appears on the screen when the gain is set to 80.
  • Page 76 3. SETTING AND ADJUSTMENT INSTALLATION menu setting RANGE UNIT Select NM, SM, km or kyd (kilo yard) as appropriate. IMO type: NM only. MODEL Confirm the model of your radar. If the setting of this item is different from your model (combination of the antenna unit), the radar functions abnormally.
  • Page 77 3. SETTING AND ADJUSTMENT QV ECHO LEVEL Set the detection level of echoes. The setting range is 1 to 31. TT W/O GYRO If a gyrocompass is not connected, select the TT function, ON (working) or OFF (no working). ACQ PRESET Show the ACQ PRESET menu.
  • Page 78 3. SETTING AND ADJUSTMENT OTHER menu setting DEMO ECHO Turn the demonstration echo on of EG (Echo Generator), TT, TEST or PC. EAV W/O GYRO If a gyrocompass is not connected, select the echo average function, ON (working) or OFF (no working). TT CATEGORY SELECT Select CAT 1 or CAT 2/3 depending on your ship’s size.
  • Page 79 INSTALLING OPTIONAL EQUIP- MENT (for RADAR) Gyro Converter GC-10 The Gyro Converter GC-10, incorporated inside the radar processor unit, convents analog gyrocpmpass reading into digital coded bearing data for display on the radar screen. This section explains how to install the GC-10 (mainly consisting of the GYRO CON- VERTER board) and set it up according to gyrocompass connected.
  • Page 80 4. INSTALLING OPTIONAL EQUIPMENT (for RADAR) 2. Fasten the GYRO CONVERTER board in the radar processor unit with five wash- er head screws and male connector 231-607/019-FUR (called J602) with two screws. Screw GYRO CONVERTER board M3X8 5 pcs 64P1106A Screw M2.6X10 2 pcs Connector (231)
  • Page 81 4. INSTALLING OPTIONAL EQUIPMENT (for RADAR) 4. Connect the GYRO CONVERTER board and J602 with two connector assemblies 03-2089 and 03-2090. Wiring for WAGO connector Press downward. Terminal opener Connection for J602 Connection for P608 P608 From J4 From J5 WAGO connector Twist Wire...
  • Page 82 4. INSTALLING OPTIONAL EQUIPMENT (for RADAR) 7. Attach the clamps on the plastic cover and then attach the cover to the GYRO CONVERTER board as shown in the figure below. Insert cables to the clamp EDS-1, respectively. Screw Plastic cover M4X8 3 pcs Clamp CKS-10-L Clamp EDS-1...
  • Page 83 4. INSTALLING OPTIONAL EQUIPMENT (for RADAR) 2. Connect gyro cable and power cable as shown below. GYRO CONVERTER board [A] 64P1106 External Power Supply 20 - 135 VAC 1 > R2 20 - 100 VDC 2 > R1/COM Either connection in case of DC polarity.
  • Page 84 4. INSTALLING OPTIONAL EQUIPMENT (for RADAR) Setting method 1: DIP switch settings and gyrocompass specifications 1) Gyrocompass type Gyrocompasstype SW1-4 SW1-5 SW1-6 AC synchronous #1, #2, #3 DC synchronous #2, #3, #4 DC step #4, #5, #6 Full-wave pulsating current #4, #5, #6 Half-wave pulsating current #4, #5, #6...
  • Page 85 4. INSTALLING OPTIONAL EQUIPMENT (for RADAR) 9) NMEA-0183 10) NMEA-0183 11) Power fail 12) Stator signal Version no. Baud rate detection breaking detection Version no. SW3-1 Band rate SW3-2 Talker. SW3-3 Detection SW2-7 4860bps Disable Execute 38400bps Enable No execute (Use OFF for radar.) SW2-4: factory use only SW3-4: not used Setting method 2: by maker and model of gyrocompass...
  • Page 86 4. INSTALLING OPTIONAL EQUIPMENT (for RADAR) Location of DIP switches, jumper wires on the GYRO CONVERTER board JP5, JP4 (Supply voltage) (Stator voltage) (Rotor voltage) DIP switch 64P1106 (Data output (Gyro type) port #6) (Data output port #5) (Data output port #4) DIP switch JP6, JP7...

  • Page 87: Junction Box

    4. INSTALLING OPTIONAL EQUIPMENT (for RADAR) 4.1.4 Setting the heading readout on the radar display Confirm that the gyrocompass is giving a reliable readout. Then, set the heading read- out on the radar display with the gyrocompass readout. 1. Open the main menu. 2.
  • Page 88 4. INSTALLING OPTIONAL EQUIPMENT (for RADAR) 4.2.1 Mounting Fasten the junction boxes to the mounting location with four sets of M8 bolt and nut. NAMEPLATE FIXING HOLES 4-ø10 Mass: 12kg 4.2.2 Cable fabrication RW-9600 approx. 450 Units: mm Shield Armor Pull out inner cables from here.
  • Page 89 4. INSTALLING OPTIONAL EQUIPMENT (for RADAR) 4.2.3 Connection Insert each cable to the cable gland as follows. Cable gland Flat washer Vinyl sheath Gasket Clamping gland Cut and trim armor. Connect each cable cores to the terminal board, referring to the interconnection dia- gram on next page.
  • Page 90 4. INSTALLING OPTIONAL EQUIPMENT (for RADAR) Processor unit Junction box Antenna unit Junction box 03P9342 03P9349 RW-9600 RW-9600 DPYCY-6 J613 TB801 TX-HV TX-HV N.C. N.C. RED[B] J610 DPYCY-6 ORG[B] ORG[B] 24V_PLUS 24V_PLUS YEL[B] YEL[B] 24V_MINUS 24V_MINUS DPYCY-6 BLU[B] MOTOR(+) BLU[B] MOTOR(+) GLY[B] GLY[B]...

  • Page 91: Input/Output Data

    INPUT/OUTPUT DATA Radar Processor Unit Input and output data are shown in the table below. Input Data Specification Contents Remarks Heading signal sycrhro or step GC-10 required AD-10 format External AD-100 Output Data Specification Contents Remarks Remote display signal HD, BP Trigger, 2 ports Video Processor Unit...

  • Page 92: Iec 61162 Sentences

    5. INPUT/OUTPUT DATA IEC 61162 Sentences Input sentence and priority Data Format priority Position GNS>GGA>RMC>GLL Speed (STW) VBW>VHW Speed (SOG) Speed (position) VTG>RMC Heading (True) THS>HDT Time and Date Datum Acknowledge alarm UAIS VHF Data-link Message UAIS VHF data-link Own-vessel report AIS addressed and binary broadcast acknowledgement Wind Speed and Angle (True) MWV (T)
  • Page 93 EX: TTYCYSLA - 4 MPYC - 4 TTYCSLA-4 Core Area (mm Designation type Designation type # of cores The following reference table lists gives the measurements of JIS cables commonly used with Furuno products: Cable Core Cable Core Diameter Type...
  • Page 94 APPENDIX 2 ROD TERMINALS MC-3000S, MC-CS Board (24P0114) Connector # Pin # Signal name Rod terminal to use Connected cable 24V_VOUT AI 0.34-6 TQ (blue) 24V_GND MODBUS-A AI 0.14-8 GY (gray) MC1.5-W-Lxxx MODBUS-B Connector # Pin # Signal name Rod terminal to use Connected cable 24V_IN AI 1.5-6 BK (black)
  • Page 95 APPENDIX 2 ROD TERMINALS Connector # Pin # Signal name Rod terminal to use Connected cable TD4-A TD4-B RD4-A TTYCS-4 RD4-B AI 0.75-6 GY (gray) TTYCSLA-4 ISOGND4 RD4-H RD4-C Connector # Pin # Signal name Rod terminal to use Connected cable TD5-A TD5-B TTYCS-1Q...
  • Page 96 APPENDIX 2 ROD TERMINALS MC-3010A MC-ANALG Board (24P0115) Connector # Pin # Signal name Rod terminal to use Connected cable 24V_IN AI 0.34-6 TQ (blue) 24V_GND MODBUS-A AI 0.14-8 GY (gray) MC1.5-W-Lxxx MODBUS-B Connector # Pin # Signal name Rod terminal to use Connected cable 24V_OUT AI 0.34-6 TQ (blue)
  • Page 97 APPENDIX 2 ROD TERMINALS MC-3020D, MC-DIN Board (24P0116) Connector # Pin # Signal name Rod terminal to use Connected cable 24V_IN AI 0.34-6 TQ (blue) 24V_GND MODBUS-A AI 0.14-8 GY (gray) MC1.5-W-Lxxx MODBUS-B Connector # Pin # Signal name Rod terminal to use Connected cable 24V_OUT AI 0.34-6 TQ (blue)
  • Page 98 APPENDIX 2 ROD TERMINALS Connector # Pin # Signal name Rod terminal to use Connected cable DV12V_OUT7 DIGI_IN7 DIGI_RTN7 AI 1-6 RD (red) MPYC-12 DC12V_OUT8 DIGI_IN8 DIGI_RTN8 *: Pin #1 and 5: no cable connection. However the jumper connection is necessary between #1 and 2 and #5 and 6 depending on the input specification.
  • Page 99 APPENDIX 2 ROD TERMINALS MC-3030D, MC-DOUT Board (24P0117) Connector # Pin # Signal name Rod terminal to use Connected cable 24V_IN AI 0.34-6 TQ (blue) 24V_GND MODBUS-A AI 0.14-8 GY (gray) MC1.5-W-Lxxx MODBUS-B Connector # Pin # Signal name Rod terminal to use Connected cable 24V_OUT AI 0.34-6 TQ (blue)
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  • Page 129 ジャイロ変換基板の装備 GYRO CONVERTER INSTALLATION. RPU-013 TB902 空中線部 パフォーマンスモニター J5(VH) J602 03-2090 MPYC-7 J603 XH6P ANTENNA UNIT PERFORMANCE MONITOR PM-51 GYRO_R1 チャ GYROCOMPASS 03-2088 RSB-098/099 GYRO_R2 アカ RSB-100/101/102 J608 J4(VH) 03-2091 03-2089 AD_DATA-H 1 GYRO_S1 ダイ チャ BRN AD_DATA-C アカ GYRO_S2 キ...
  • Page 130 選択 SELECT 制御部 センサーアダプター PROCESSOR SENSOR ADAPTER UNIT MC-3000S(SERIAL 8ch) EC-3000 または OR スイッチングハブ SWITCHING HUB-100 IV-1.25sq. 3-4間ジャンパー設定 オープン：電圧入力、ショート：電流入力 JAMPER SETTING BETWEEN 3 AND 4; OPEN: VOLTAGE INPUT, CLOSE: CURRENT INPUT IV-1.25sq. IV-1.25sq. 注記 ＊１）造船所手配。 ＊２）オプション。 ＊３）A：ノーマルオープン、 IV-1.25sq. B：ノーマルクローズ。 NOTE *1: SHIPYARD SUPPLY.

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